Carbon tank with four-cavity carbon powder structure

By designing a carbon canister with a four-chamber carbon powder structure, oil and gas flow sequentially through the carbon powder in the four chambers, solving the problem of low carbon powder utilization and achieving full utilization of carbon powder and improved oil and gas treatment effect.

CN224107339UActive Publication Date: 2026-04-10HENGBO HLDG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Due to the limitations of the vehicle's spatial layout, existing carbon canisters have difficulty allowing carbon powder to fully participate in adsorption or desorption in the corners, resulting in low carbon powder utilization.

Method used

A carbon canister with a four-chamber toner structure is designed. The outer shell has four chambers, each containing non-woven fabric, toner, sponge, and a partition. Oil and gas flow through the four chambers in sequence to extend the flow path and increase the contact time between the toner and the oil and gas.

Benefits of technology

By extending the airflow path, the carbon powder in each containment chamber can fully participate in the adsorption process, significantly improving the utilization rate of carbon powder and optimizing the oil and gas treatment performance of the carbon canister.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon tank with a four-cavity carbon powder structure, which belongs to the technical field of automobile carbon tanks, and adopts the technical scheme that the carbon tank comprises a shell, an atmosphere port, an adsorption port and a desorption port are arranged on the shell, four accommodating cavities are arranged in the shell, and the adsorption port and the desorption port are communicated with the same accommodating cavity; when the desorption port is closed, oil gas in the oil tank enters from the adsorption port, sequentially flows through the four containing cavities and then flows out from the atmosphere port, non-woven fabrics, carbon powder, sponges, partition plates and springs are sequentially arranged in the four containing cavities, the partition plates support the sponges, the springs support the partition plates, and the adsorption port is communicated with the desorption port. The carbon tank can effectively improve the utilization rate of carbon powder, and further optimizes the oil gas treatment performance of the carbon tank.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile carbon tank, especially relates to a carbon tank of four-cavity carbon powder structure. BACKGROUND

[0002] Under normal circumstances, the automobile is usually equipped with carbon tank, and the carbon tank is the core component of the automobile fuel evaporation emission control system, and its key role is to adsorb the fuel vapor generated due to the influence of the oil tank due to the day and night temperature difference after the automobile stops running, and to suck these fuel vapors into the combustion by means of negative pressure when the engine starts, so as to reduce the automobile exhaust emission and reduce air pollution.

[0003] However, the current carbon tank cannot be arranged at the center of the carbon tank due to the limitation of the whole vehicle space layout structure, but can only be arranged at the edge area of the carbon tank, and the current existing carbon tank is usually designed as a two-cavity carbon powder structure, when the gas flows through the carbon powder, the carbon powder located at the corner position of the carbon tank is difficult to flow through, which leads to that the carbon powder in these corners cannot fully participate in the adsorption or desorption process, and thus the carbon powder cannot be fully utilized, and the utilization rate of the carbon powder is low. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at the above problems existing in the prior art, and provides a carbon tank of four-cavity carbon powder structure, and the technical problem to be solved by the utility model is how to improve the utilization rate of carbon powder.

[0005] The above technical purpose of the utility model can be realized by the following technical scheme: a carbon tank of four-cavity carbon powder structure, comprising a shell, an atmosphere port, an adsorption port and a desorption port are arranged on the shell, four containing cavities are arranged in the shell, the adsorption port and the desorption port are communicated with the same containing cavity, the atmosphere port is communicated with another containing cavity, when the desorption port is closed, the oil gas in the oil tank enters from the adsorption port and flows out from the atmosphere port after sequentially flowing through the four containing cavities, non-woven fabric, carbon powder, sponge, a partition plate and a spring are sequentially arranged in the four containing cavities, the partition plate supports the sponge, and the spring supports the partition plate.

[0006] In the above-mentioned carbon tank of four-cavity carbon powder structure, the shell comprises an upper cover, an end cover, a shell body and a bottom cover, the upper cover and the end cover are arranged on the upper surface of the shell body, the bottom cover is covered on the lower surface of the shell body, the atmosphere port, the adsorption port and the desorption port are separately arranged on the upper cover, the end cover is communicated with two containing cavities, two partition parts one are arranged in the shell body in a cross manner, and the two partition parts one divide the shell body to form four containing cavities.

[0007] In the four-cavity carbon powder structure carbon tank, one end of the spring is abutted or connected with the bottom cover, the other end of the spring is abutted or connected with the partition plate, the upper surface of the partition plate is abutted with the lower surface of the sponge, and the sponge cooperates with the non-woven fabric to limit the carbon powder.

[0008] In the four-cavity carbon powder structure carbon tank, a limiting step for limiting the non-woven fabric is arranged in the containing cavity.

[0009] In the four-cavity carbon powder structure carbon tank, the four containing cavities include a containing cavity one, a containing cavity two, a containing cavity three and a containing cavity four, the containing cavity one corresponds to the adsorption port and the desorption port, and the containing cavity four corresponds to the atmosphere port.

[0010] In the four-cavity carbon powder structure carbon tank, a second partition part is arranged in the middle of the containing cavity one, and the containing cavity one is divided into two parts corresponding to the adsorption port and the desorption port by the second partition part.

[0011] In the four-cavity carbon powder structure carbon tank, a plurality of supporting protrusions for supporting the non-woven fabric are arranged in the containing cavity one and the containing cavity four.

[0012] In summary, the beneficial effects of the present application compared with the prior art are:

[0013] By arranging four containing cavities in the shell, when the desorption port is closed, the oil gas in the oil tank enters from the adsorption port and flows through the four containing cavities in turn and then flows out from the atmosphere port, and the oil gas flows through the carbon powder in the four containing cavities in turn, so that the flow distance of the airflow is significantly prolonged, and the contact time between the oil gas and the carbon powder is greatly increased, and the carbon powder in each containing cavity can fully participate in the adsorption process, thereby effectively improving the utilization rate of the carbon powder, and optimizing the processing performance of the carbon tank on the oil gas. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structure schematic view of the embodiment;

[0015] Fig. 2 It is an exploded view of the embodiment;

[0016] Fig. 3 It is a structure schematic view of the upper cover of the embodiment;

[0017] Fig. 4 It is a structure schematic view of the shell of the embodiment.

[0018] Reference numerals: 1. Outer shell; 2. Atmospheric vent; 3. Adsorption port; 4. Desorption port; 5. Support protrusion; 6. Non-woven fabric; 7. Carbon powder; 8. Sponge; 9. Partition; 10. Spring; 11. Top cover; 12. End cover; 13. Shell; 14. Bottom cover; 15. Partition 1; 16. Limiting step; 17. Partition 2; 18. Receiving cavity 1; 19. Receiving cavity 2; 20. Receiving cavity 3; 21. Receiving cavity 4. Detailed Implementation

[0019] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0020] A carbon canister with a four-chamber toner structure, such as Figs. 1 to 4 As shown, the housing includes an outer shell 1, which includes an upper cover 11, an end cover 12, a housing 13, and a bottom cover 14. The upper cover 11 and the end cover 12 are both disposed on the upper surface of the housing 13, and the bottom cover 14 is sealed on the lower surface of the housing 13.

[0021] The outer shell 1 is provided with an atmospheric port 2, an adsorption port 3 and a desorption port 4. Specifically, the atmospheric port 2, the adsorption port 3 and the desorption port 4 are separated and arranged on the upper cover 11. That is, when the oil and gas pass through the upper cover 11, they respectively go to the atmospheric port 2, the adsorption port 3 and the desorption port 4 through their respective independent channels.

[0022] The outer shell 1 is provided with four accommodating cavities. Specifically, the outer shell 13 is provided with two cross-shaped partitions 15, which divide the outer shell 13 to form four accommodating cavities. In this embodiment, the four accommodating cavities include accommodating cavity 18, accommodating cavity 29, accommodating cavity 30, and accommodating cavity 41.

[0023] Adsorption port 3 and desorption port 4 are connected to the same receiving cavity. Specifically, in this embodiment, receiving cavity 18 corresponds to adsorption port 3 and desorption port 4, that is, both adsorption port 3 and desorption port 4 are connected to receiving cavity 18.

[0024] A partition section 17 is provided in the middle of the receiving cavity 18. The partition section 17 divides the receiving cavity 18 into two parts corresponding to the adsorption port 3 and the desorption port 4 respectively. It should be noted that, through the partition section 17, a part of the receiving cavity 18 is divided into two independent areas, which correspond to the adsorption port 3 and the desorption port 4 respectively. When the oil and gas pass through the receiving cavity 18, they will go to the adsorption port 3 and the desorption port 4 respectively along the independent areas.

[0025] The atmospheric port 2 is connected to another receiving cavity. Specifically, in this embodiment, the receiving cavity 21 corresponds to the atmospheric port 2, that is, the atmospheric port 2 is connected to the receiving cavity 21.

[0026] The end cover 12 is in communication with two containing cavities, specifically, in the embodiment, the end cover 12 is in communication with the containing cavity two 19 and the containing cavity three 20.

[0027] When the desorption port 4 is closed, the oil gas in the oil tank enters from the adsorption port 3 and flows through the four containing cavities in turn and then flows out from the atmosphere port 2, specifically, the oil gas in the oil tank flows to the containing cavity two 19 after entering the containing cavity one 18 from the adsorption port 3, and then flows to the containing cavity three 20 through the end cover 12, and then flows to the containing cavity four 21 and flows out from the atmosphere port 2.

[0028] The four containing cavities are sequentially provided with non-woven fabric 6, carbon powder 7, sponge 8, partition plate 9 and spring 10, further, each containing cavity is provided with a limiting step 16 for limiting the non-woven fabric 6, so as to ensure the stable installation position of the non-woven fabric 6 in the containing cavity, the sponge 8 cooperates with the non-woven fabric 6 to limit the carbon powder 7, so as to limit the carbon powder 7 in a specific area of the containing cavity, prevent the carbon powder 7 from being scattered or lost during the flow of oil gas, and ensure the uniform distribution of the carbon powder 7 in the containing cavity, so that the oil gas can fully contact with the carbon powder 7, and the ability of the carbon powder 7 to adsorb harmful substances and odor molecules in the oil gas can be fully utilized.

[0029] The partition plate 9 supports the sponge 8, specifically, the upper surface of the partition plate 9 abuts against the lower surface of the sponge 8, through the supporting action of the partition plate 9 on the sponge 8, the position of the sponge 8 can be ensured stable, and then the limiting action of the sponge 8 on the carbon powder 7 can be ensured, and the sponge 8 can be ensured not to be deformed or collapsed under the action of the oil gas pressure and its own weight.

[0030] The spring 10 supports the partition plate 9, specifically, one end of the spring 10 abuts against or is connected with the bottom cover 14, and the other end of the spring 10 abuts against or is connected with the partition plate 9, through the supporting action of the spring 10, the stability of the non-woven fabric 6, the carbon powder 7, the sponge 8 and the partition plate 9 can be effectively ensured when the oil gas passes through the containing cavity.

[0031] The containing cavity one 18 and the containing cavity four 21 are both provided with a plurality of support protrusions 5 for supporting the non-woven fabric 6, it should be noted that due to the concave bottom of the containing cavity one 18 and the concave bottom of the containing cavity four 21, the middle part of the non-woven fabric 6 cannot be stably supported, therefore, a plurality of support protrusions 5 are arranged to stably support the middle part of the non-woven fabric 6, so as to avoid the deformation of the non-woven fabric 6, and make the non-woven fabric 6 always maintain a good shape.

[0032] It should be noted that the non-woven fabric 6 in the containing cavity one 18 is divided into two parts corresponding to the adsorption port 3 and the desorption port 4.

[0033] It should be noted that by setting four accommodating cavities and the oil and gas sequentially passing through the four accommodating cavities, the impurities, harmful substances and odor molecules in the oil and gas can be fully intercepted and adsorbed by the non-woven fabric 6, the carbon powder 7 and the sponge 8 in each accommodating cavity, thereby improving the effect of oil and gas treatment, and after filtration, the oil and gas is discharged from the atmosphere port 2, reducing the pollution caused by oil and gas emission.

[0034] It should be further explained that since the four accommodating cavities are all provided with carbon powder 7, the oil and gas will fully contact the carbon powder 7 when passing through the four accommodating cavities, which can significantly prolong the flow distance of the airflow, thereby greatly increasing the contact time of the oil and gas with the carbon powder 7, so that the carbon powder 7 in each accommodating cavity can fully participate in the adsorption process, thereby effectively improving the utilization rate of the carbon powder 7, and further optimizing the treatment performance of the carbon tank for oil and gas.

[0035] The specific embodiments described herein are merely illustrative of the present application; those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A four-chambered carbon powder structured canister comprising a housing (1) characterised in that: The shell (1) is provided with an atmosphere port (2), an adsorption port (3) and a desorption port (4), four containing cavities are arranged in the shell (1), the adsorption port (3) and the desorption port (4) are communicated with the same containing cavity, the atmosphere port (2) is communicated with another containing cavity, when the desorption port (4) is closed, the oil gas in the oil tank enters from the adsorption port (3) and flows out from the atmosphere port (2) after sequentially flowing through the four containing cavities, non-woven fabric (6), carbon powder (7), sponge (8), partition plate (9) and spring (10) are sequentially arranged in the four containing cavities, the partition plate (9) supports the sponge (8), and the spring (10) supports the partition plate (9).

2. A four-chambered carbon powder structured canister according to claim 1, wherein: The shell (1) comprises an upper cover (11), an end cover (12), a shell body (13) and a bottom cover (14), the upper cover (11) and the end cover (12) are arranged on the upper surface of the shell body (13), the bottom cover (14) is covered on the lower surface of the shell body (13), the atmosphere port (2), the adsorption port (3) and the desorption port (4) are separately arranged on the upper cover (11), the end cover (12) is communicated with two containing cavities, and two partition parts (15) are arranged in the shell body (13) and are cross arranged.

3. A four-chambered carbon powder structured canister according to claim 2, wherein: One end of the spring (10) abuts against or is connected with the bottom cover (14), the other end of the spring (10) abuts against or is connected with the partition plate (9), the upper surface of the partition plate (9) abuts against the lower surface of the sponge (8), and the sponge (8) limits the carbon powder (7) in cooperation with the non-woven fabric (6).

4. A four-chambered carbon powder structured canister according to any one of claims 1 or 2 or 3, characterized in that: The containing cavity is provided with a limiting step (16) for limiting the non-woven fabric (6).

5. A four-chambered carbon powder structured canister according to any one of claims 1 or 2 or 3, characterized in that: The four containing cavities comprise a containing cavity one (18), a containing cavity two (19), a containing cavity three (20) and a containing cavity four (21), the containing cavity one (18) corresponds to the adsorption port (3) and the desorption port (4), and the containing cavity four (21) corresponds to the atmosphere port (2).

6. A four-chambered carbon powder structured canister according to claim 5, wherein: The middle part of the containing cavity one (18) is provided with a partition part two (17), and the partition part two (17) divides the containing cavity one (18) into two parts corresponding to the adsorption port (3) and the desorption port (4) respectively.

7. A four-chambered carbon powder structured canister according to claim 5, wherein: The containing cavity one (18) and the containing cavity four (21) are provided with a plurality of support protrusions (5) for supporting the non-woven fabric (6).