Rapid percolate guiding device for pushing trolley of incinerator pusher
By designing a guide channel assembly and a leachate collection hopper on the feed trolley of the waste incinerator, the problems of leachate corrosion and clogging are solved, enabling rapid guidance and discharge of leachate, and improving equipment life and combustion efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-04-10
AI Technical Summary
The high moisture content of waste in waste incinerators causes leachate to enter the incinerator, affecting its calorific value and corroding the grate, thus shortening the equipment's lifespan.
Design a rapid leachate diversion device for a feeder trolley in an incinerator, including a diversion channel assembly, a leachate collection hopper, and a diversion pipe. The device uses an inclined feeder platform and a diversion chute to quickly guide the leachate to the collection hopper, combined with a barrier filter to prevent waste from entering and ensure timely discharge of leachate.
Improve leachate discharge efficiency, reduce equipment corrosion and clogging risks, extend equipment life, optimize combustion conditions, reduce failure rate, and improve combustion efficiency and safety.
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Figure CN224108207U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to incinerator technical field, concretely relates to a kind of incinerator pusher pusher trolley leachate rapid flow guide device. BACKGROUND
[0002] At present, the feeding system of garbage incinerator used in garbage incineration power plant basically includes three parts: feeding hopper, pusher trolley and pusher platform;A group of several parallel pusher trolleys are arranged on the pusher platform, the pusher trolley is connected with the hydraulic cylinder through the hydraulic push rod, and the pusher trolley advances or retreats on the pusher platform under the drive of the hydraulic system, and then the garbage on the pusher platform is sent into the grate of furnace chamber for combustion.
[0003] However, due to the large proportion of kitchen garbage in garbage, the water content of garbage is high, and the leachate in garbage enters the incinerator, which not only affects the calorific value of garbage incinerator, but also corrodes the grate, reducing the service life of garbage incinerator. CONTENT OF THE INVENTION
[0004] In view of the above technical problems, the utility model provides a kind of incinerator pusher pusher trolley leachate rapid flow guide device.
[0005] The technical scheme of the utility model is as follows: a kind of incinerator pusher pusher trolley leachate rapid flow guide device, including pusher and the flow guide groove assembly, leachate collecting hopper and flow guide pipe arranged on the pusher;The pusher includes pusher platform, guide rail arranged on the upper end surface of the pusher platform, pusher trolley slidingly connected to the guide rail and hydraulic oil cylinder arranged at the front end of the pusher platform and providing power for the pusher trolley;The pusher platform is a hollow frame structure, and a plurality of liquid leakage grooves are arranged on the upper end surface of the pusher platform;The output end of the hydraulic oil cylinder is connected with the hydraulic push rod connected with the pusher trolley;
[0006] The flow guide groove assembly is provided with two, and the two flow guide groove assemblies are arranged on the two sides inside the pusher platform respectively, and the flow guide groove assembly is composed of two flow guide inclined chutes arranged at the front and rear ends inside the pusher platform respectively;
[0007] The leachate collecting hopper is arranged on the lower bottom surface of the pusher platform and located between the two flow guide inclined chutes;
[0008] The flow guide pipe is provided with a plurality of flow guide pipes, each flow guide pipe is arranged horizontally at the rear end inside the pusher platform, and each flow guide pipe is in communication with the inside of the leachate collecting hopper.
[0009] Further, a plurality of cleaning blocks are arranged on the lower bottom of the pusher trolley, and each cleaning block is slidingly connected to each liquid leakage groove one by one;
[0010] Description: The pushing block moves on the pushing platform, and the cleaning block can clean the garbage pieces at the opening of the leakage groove.
[0011] Further, a plurality of V-shaped intercepting grooves are arranged in parallel on the upper end surface of the pushing platform and located at the rear end of the flow guide pipe, a collecting groove connected with each V-shaped intercepting groove is arranged in the pushing platform, and a flow collecting pipe connected with the leachate collecting hopper is arranged on the collecting groove.
[0012] Description: The garbage leachate flows to the rear end of the pushing platform under the pushing action of the pushing block, enters the V-shaped intercepting groove, and then enters the collecting groove, the flow collecting pipe and the leachate collecting hopper in sequence, which is beneficial to improve the flow guiding effect of the device.
[0013] Further, the pushing platform is arranged in an inclined manner, and the front end of the pushing platform is higher than the rear end.
[0014] Description: By arranging the pushing platform in an inclined manner, the flow speed of the garbage leachate is improved, and thus the working efficiency of the device is improved.
[0015] Further, a blocking filter screen is arranged above the flow guide groove assembly on the upper end surface of the pushing platform.
[0016] Description: By arranging the blocking filter screen above the flow guide groove assembly, the garbage can be prevented from entering the leachate collecting hopper.
[0017] The working principle of the utility model is as follows:
[0018] In use, the hydraulic pushing rod is driven by the hydraulic oil cylinder, the pushing block moves back and forth along the guide rail under the pushing action of the hydraulic pushing rod, and the garbage is pushed from the storage pit to the hearth for combustion; during the movement of the pushing block, the leachate in the garbage flows into the leachate collecting hopper through the leakage groove; meanwhile, the leachate flowing to the two sides of the pushing platform enters the leachate collecting hopper under the action of the flow guiding chute; and the leachate flowing down at the guide rail enters the leachate collecting hopper under the action of the flow guide pipe.
[0019] Compared with the prior art, the utility model has the following advantages:
[0020] (1) The leachate discharge efficiency is improved, and the risk of blockage is reduced.
[0021] Quick separation of liquid and slag: a larger leakage gap is reserved between the splicing plate of the pushing block and the guide rail, so that the leachate can be quickly discharged during the pushing of the garbage, and due to the limitation of the gap width, larger slag pieces are blocked at the front end of the pushing platform, so that the slag is prevented from mixing into the leachate system to cause pipeline blockage.
[0022] The flow guide groove assembly and the flow guide pipe direct the flow: the flow guide groove assembly on both sides of the pushing platform and the flow guide pipe under the sliding rail guide the leachate to the leachate collection bucket, preventing the leachate from flowing on the surface of the equipment and reducing corrosion or scaling caused by the retention of leachate;
[0023] (2) Protect the equipment and prolong its service life;
[0024] The leachate is usually highly acidic, high in salt content, and corrosive. By quickly discharging it, the leachate can be prevented from coming into long-term contact with the metal parts of the pusher, reducing the corrosion rate;
[0025] (3) Reduce the mechanical failure rate;
[0026] The slag is isolated in the pushing path, reducing the risk of the slag entering the guide rail gap and causing the pushing plate to jam or the rail to wear, ensuring smooth operation of the pusher;
[0027] (4) Optimize the combustion conditions and improve the incineration efficiency;
[0028] Maintain the cleanliness of the dry section of the garbage: the rectangular flow guide pipe at the bottom of the guide rail directs the leachate directly to the collection system, preventing the liquid from flowing into the dry section of the garbage. After the water content of the dry section of the garbage is reduced, it is easier to burn completely, reducing the heat consumed by water evaporation and improving the stability of the furnace temperature;
[0029] Improve the air permeability of the garbage: after the leachate is quickly discharged, the porosity of the garbage layer increases, oxygen permeation is more uniform, combustion completeness is promoted, and unburned residues and pollutants are reduced;
[0030] (5) Fire and explosion prevention;
[0031] The leachate contains combustible organic matter. Timely discharge can reduce the risk of accumulation in high-temperature areas causing spontaneous combustion or explosion;
[0032] (6) Prolong the replacement cycle of parts;
[0033] The key components of the pusher, such as the guide rail and the sealing element, are less prone to corrosion and wear, extending their service life and reducing the cost of spare parts procurement and replacement;
[0034] (7) Energy saving and consumption reduction
[0035] The improved pushing device can quickly discharge the leachate, avoiding the difficulty of pushing or unstable combustion caused by excessive moisture in the garbage.
[0036] (8) Adapt to complex garbage characteristics;
[0037] For garbage with a high water content, the improved pusher can quickly discharge the leachate, avoiding the difficulty of pushing or unstable combustion caused by excessive moisture in the garbage. BRIEF DESCRIPTION OF DRAWINGS
[0038] Figure 1 is a structural schematic view of the embodiment 1 of the utility model;
[0039] Figure 2 is the connection schematic view of the pushing trolley and the pushing platform in the embodiment 1 of the utility model;
[0040] Figure 3 is the structural schematic view of the flow guide pipe of the utility model;
[0041] Figure 4 is the structural schematic view of the embodiment 3 of the utility model;
[0042] Figure 5 the connection schematic view of the pushing trolley and the pushing platform in the embodiment 2 of the utility model;
[0043] Figure 6 is the Figure 4 partial enlarged schematic view of A in the utility model;
[0044] Wherein, 1-pushing device, 10-pushing platform, 11-guide rail, 12-pushing trolley, 13-hydraulic cylinder, 14-liquid leakage groove, 15-hydraulic push rod, 2-flow guide groove assembly, 20-flow guide chute, 3-leachate collection hopper, 4-flow guide pipe, 5-cleaning block, 6-V-shaped intercepting groove, 60-collection tank, 61-converging pipe, 62-through hole, 7-barrier filter screen. DETAILED DESCRIPTION
[0045] Embodiment 1
[0046] As Figure 1 , 2 shown, a kind of incinerator pushing device pushing trolley leachate rapid flow guide device, including pushing device 1 and being set on pushing device 1 flow guide groove assembly 2, leachate collection hopper 3, flow guide pipe 4;Pushing device 1 includes pushing platform 10, the guide rail 11 of setting in the upper end surface of pushing platform 10, pushing trolley 12 of slidingly jointed on guide rail 11 and the hydraulic cylinder 13 of setting in the front end of pushing platform 10 and providing power for pushing trolley 12;Pushing platform 10 is the frame structure of inside hollow, several liquid leakage grooves 14 are set in the upper end surface of pushing platform 10;The output end of hydraulic cylinder 13 is connected with the hydraulic push rod 15 connected with pushing trolley 12;
[0047] Wherein, the width of liquid leakage groove 14 is 5mm;
[0048] As Figure 1 shown, flow guide groove assembly 2 is provided with two, two flow guide groove assemblies 2 are respectively set in the inside two sides of pushing platform 10, and flow guide groove assembly 2 is composed of two flow guide chutes 20 respectively inclined setting in the inside front and rear ends of pushing platform 10;
[0049] As Figure 1 shown in the figure, the leachate collecting hopper 3 is arranged on the lower surface of the pushing platform 10 and between the two diversion chute groups 20;
[0050] As Figure 1 , 2 , 3 shown, the diversion pipe 4 is provided with several, each diversion pipe 4 is arranged horizontally in the rear end of the pushing platform 10, and each diversion pipe 4 is communicated with the inside of the leachate collecting hopper 3.
[0051] Example 2
[0052] The difference between this embodiment and example 1 is that:
[0053] As Figure 5 shown, the lower surface of the pushing trolley 12 is provided with several cleaning blocks 5 which are slidingly connected with the corresponding liquid leakage grooves 14; during the movement of the pushing trolley 12 on the pushing platform 10, the cleaning blocks 5 can clean the garbage pieces at the upper opening of the liquid leakage grooves 14.
[0054] Example 3
[0055] The difference between this embodiment and example 2 is that:
[0056] As Figure 6 shown, the upper surface of the pushing platform 10 and located at the rear end of the diversion pipe 4 is provided with several V-shaped interception grooves 6, the inside of the pushing platform 10 is provided with a collection groove 60 which is connected with each V-shaped interception groove 6, and the collection groove 60 is connected with a flow collecting pipe 61 which is communicated with the leachate collecting hopper 3; the inner bottom of each V-shaped interception groove 6 is provided with a through hole 62; the garbage leachate flows to the rear end of the pushing platform 10 under the pushing action of the pushing trolley 12, and enters the V-shaped interception groove 6, and then sequentially passes through the collection groove 60, the flow collecting pipe 61 and enters the inside of the leachate collecting hopper 3; the pushing platform 10 is arranged obliquely, the front end of the pushing platform 10 is higher than the rear end, and the height difference between the front end and the rear end of the pushing platform 10 is 30cm.
[0057] Example 4
[0058] The difference between this embodiment and example 3 is that:
[0059] As Figure 1 shown, the upper surface of the pushing platform 10 is provided with a barrier filter screen 7 above the diversion groove assembly 2; by arranging the barrier filter screen 7 above the diversion groove assembly 2, the garbage can be prevented from entering the inside of the leachate collecting hopper 3.
[0060] It should be noted that the hydraulic oil cylinder 13 used in the utility model adopts the product of the prior art, which is not specially limited here, and the person skilled in the art can select the corresponding product according to the actual needs.
Claims
1. A kind of incinerator pusher pusher trolley leachate quick flow guide device, it is characterized in that, The utility model provides a kind of pusher (1) and the flow guide groove assembly (2) of being arranged on the pusher (1), percolate collection hopper (3), flow guide pipe (4);The pusher (1) includes pusher platform (10), the guide rail (11) being arranged on the upper end surface of the pusher platform (10), pusher trolley (12) slidingly connected on the guide rail (11) and the hydraulic cylinder (13) being arranged at the front end of pusher platform (10) and providing power for the pusher trolley (12);The pusher platform (10) is the frame structure of inside hollow, and the upper end surface of pusher platform (10) is provided with a plurality of liquid leakage grooves (14) through;The output end of the hydraulic cylinder (13) is connected with the hydraulic push rod (15) connected with the pusher trolley (12); The flow guide groove assembly (2) is provided with two, and the two flow guide groove assemblies (2) are respectively arranged at the inside of pusher platform (10) two sides, and the flow guide groove assembly (2) is composed of two respectively inclinedly arranged flow guide inclined chute (20) at the front and rear ends of the inside of pusher platform (10); The percolate collection hopper (3) is arranged at the lower bottom of pusher platform (10) and is located between the two flow guide inclined chute (20); The flow guide pipe (4) is provided with a plurality of, and each flow guide pipe (4) is arranged horizontally in the inside rear end of pusher platform (10), and each flow guide pipe (4) is communicated with the inside of percolate collection hopper (3).
2. The leachate rapid flow guide device of the incinerator pusher trolley according to claim 1, characterized in that, The lower bottom of the pusher trolley (12) is provided with a plurality of cleaning blocks (5) slidingly connected with each of the liquid leakage grooves (14) one by one.
3. The leachate rapid flow guide device of the incinerator pusher trolley according to claim 1, characterized in that, The upper end surface of the pusher platform (10) and the rear end of the flow guide pipe (4) are provided with a plurality of V-shaped intercepting grooves (6) in parallel, and the inside of the pusher platform (10) is provided with a collection groove (60) connected with each of the V-shaped intercepting grooves (6), and the collection groove (60) is connected with the flow pipe (61) communicated with the percolate collection hopper (3);Each V-shaped intercepting groove (6) is provided with a through hole (62) through the inner bottom.
4. The leachate rapid flow guide device of the incinerator pusher trolley according to claim 3, characterized in that, The pusher platform (10) is inclinedly arranged, and the front end of the pusher platform (10) is higher than the rear end.
5. The leachate rapid flow guide device of the incinerator pusher trolley according to claim 1, characterized in that, The upper end surface of the pusher platform (10) is provided with the barrier filter screen (7) above the flow guide groove assembly (2).