Aluminum-silicon pot cover plate with cooling function
By introducing a channel steel frame, partition, steel pipe and air nozzle structure into the aluminum-silicon pot cover plate, the temperature is reduced by air cooling, which solves the heat insulation and strength problems of the aluminum-silicon pot cover plate at high temperature, and ensures operation safety and the convenience of grate replacement.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BAOSTEEL ZHANJIANG IRON & STEEL CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
Existing aluminum-silicon pot lids cannot effectively insulate heat at high temperatures, leading to burns and structural oxidation, affecting operational safety and making it inconvenient to replace the grate.
Design a cooling aluminum-silicon pot lid with a structure consisting of a channel steel frame, multiple partitions, steel pipes, insulation cotton, and air nozzles. Compressed air is used to cool the airflow inside the steel pipes, keeping the temperature below 150 degrees Celsius and ensuring strength and heat insulation.
It achieves good heat insulation and thickness at high temperatures, ensuring operational safety, facilitating grate replacement, and preventing safety accidents.
Smart Images

Figure CN224108631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model discloses a technical field of aluminized silicon unit, and more particularly to an aluminum silicon pot cover plate with cooling. BACKGROUND
[0002] In the galvanizing and aluminizing zinc pot of cold rolling, in order to be convenient for operation, generally will design and manufacture cover plate, place on the pot top, play heat insulation and the convenience of pot top replacement furnace grate and zinc liquid pump and some maintenance work, the cover plate for zinc pot generally adopts ordinary channel steel and pattern plate plus simple heat preservation manufacturing. Because the temperature of zinc liquid is 450 degrees, the temperature above the cover plate is generally below 60 degrees, and personnel operation is basically no problem. Because the radiation heat transfer is related to the 4th power of temperature, therefore for 680 degrees aluminum silicon pot, such cover plate obviously can not be used, the temperature above the cover plate is above 100 degrees, personnel scalds foot, cannot operate. And the general carbon steel is exposed to high temperature for a long time, and the one facing aluminum liquid will oxidize at high temperature, delamination and peeling, which affects the strength of the cover plate. At the same time, the cover plate will also be bent at high temperature, which is extremely unsafe.
[0003] In view of the above problems, in order to meet the production needs, only the heat resisting heat preservation layer can be added on the original cover plate, so that the thickened cover plate can barely meet the needs of 680 degrees aluminum silicon pot, but the thickness is relatively thick. Because the furnace grate needs to be placed up and separated from the liquid surface when replacing the furnace grate, and needs to be higher than the pot edge by a certain distance, if the thickness of the cover plate is relatively thick, the space for the furnace grate to swing is large, so that the cover plate can be inserted below. In this way, it is not convenient to open and close, and it is relatively easy to cause safety accidents, and the requirements for the swinging mechanism and the expansion joint are high, so a thin cover plate that can effectively reduce heat is needed to ensure the needs of the operating personnel to replace the furnace grate. SUMMARY
[0004] The utility model discloses a kind of aluminum silicon pot cover plates with cooling, the cover plate is good in heat insulation, small in thickness, can meet the replacement operation demand of furnace grate, guarantee the work safety of staff.
[0005] The technical scheme adopted by the utility model is as follows: an aluminum silicon pot cover plate with cooling, characterized by: including channel steel frame, multiple partitions, multiple steel pipes, heat preservation cotton, top plate and bottom plate;Multiple partitions are fixed at the upper part in the channel steel frame with interval, multiple steel pipes are arranged with interval, each steel pipe is fixed in multiple partitions and channel steel frame by being penetrated, and air injection pipe is further arranged in each steel pipe;The top plate and the bottom plate are respectively arranged on the top surface and the bottom surface of the channel steel frame and are fixedly connected by anchor nail, and the channel steel frame is filled with heat preservation cotton.
[0006] Further, the top plate is a pattern plate.
[0007] Furthermore, the base plate is a smooth stainless steel plate. Preferably, the smooth stainless steel plate is composed of multiple small smooth stainless steel plates.
[0008] Furthermore, the partition has 5 sections. The steel pipe has 3 sections.
[0009] The beneficial effects of this utility model are: the above-mentioned structure provides good heat insulation and a small thickness, which can meet the needs of grate replacement operations. Simultaneously, an air nozzle is designed inside the steel pipe, which, during use, uses compressed air to drive airflow within the steel pipe, cooling the pipe and maintaining its temperature below 150 degrees Celsius. This ensures the steel pipe will not bend or deform, has sufficient supporting strength, and guarantees operational safety. Attached Figure Description
[0010] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0011] Figure 1 This is a schematic diagram of the structure of the aluminum-silicon pot lid plate with cooling of this utility model.
[0012] Figure 2 for Figure 1 A top-down view.
[0013] Figure 3 for Figure 1 A left-side view diagram.
[0014] Figure 4 This is a schematic diagram of the unit's status during shutdown and maintenance.
[0015] In the diagram, 1. Channel steel frame; 2. Multiple partitions; 3. Steel pipe; 4. Insulation cotton; 5. Top plate; 6. Bottom plate; 7. Air nozzle; 8. Anchor nail; 9. Aluminum-silicon pot lid; 10. Aluminum-silicon pot; 11. Stove grate. Detailed Implementation
[0016] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0017] like Figures 1-3 As shown, an aluminum-silicon pot lid with cooling includes a channel steel frame 1, multiple partitions 2, multiple steel pipes 3, insulation cotton 4, a top plate 5, and a bottom plate 6.
[0018] Specifically, the partition plates are provided with 5 pieces. The steel pipes are provided with 3 pieces. The 5 pieces of partition plates are fixed at the upper part of the channel steel frame 1. The 3 pieces of steel pipes are arranged at intervals, and each steel pipe 3 is fixed on the 5 pieces of partition plates 2 and the channel steel frame 1. Specifically, the two ends of the steel pipe 3 respectively pass through the two side faces of the channel steel frame 1 and are welded and fixed; the two ends of each steel pipe 3 are exposed outside the channel steel frame, so that the airflow can flow. The corresponding contact parts of each steel pipe 3 and the 5 pieces of partition plates 2 are also welded and fixed. The air injection pipe 7 is arranged in each steel pipe. The heat preservation cotton 4 is filled in the channel steel frame, which plays a heat preservation and heat insulation role. The top plate 5 and the bottom plate 6 are arranged on the top face and the bottom face of the channel steel frame respectively and are fixed and connected through the anchor nails 8. In use, the air injection pipe 7 is connected with the external compressed air pipe, and during the operation, the compressed air is sprayed from the air injection pipe, so that the airflow in the steel pipe flows, which plays a role of cooling the steel pipe. In actual operation, the temperature of the steel pipe can be maintained within 150 degrees, so as to ensure the strength of the steel pipe and prevent deformation, and at the same time, the temperature of the operation surface can be reduced.
[0019] Preferably, the top plate 5 is a patterned plate, which can play a role of anti-skid and facilitate personnel operation. The bottom plate 6 is a smooth stainless steel plate. The smooth stainless steel plate can reflect part of the radiant heat of the aluminum liquid, and is fixed with the anchor nail of the top plate, which plays a role of fixing the heat preservation cotton and heat insulation. Preferably, the smooth stainless steel plate is spliced by a plurality of smooth stainless steel small plates. The splicing gap between the adjacent smooth stainless steel small plates can avoid the problem caused by thermal expansion and cold shrinkage.
[0020] Although the above preferred embodiments are listed in the utility model, it should be explained that although the skilled in the art can make various changes and modifications, unless such changes and modifications deviate from the scope of the utility model, they should be included in the protection scope of the utility model.
Claims
1. An aluminum-silicon pot cover plate with cooling, characterized by: It comprises a channel steel frame, multiple partition plates, multiple steel pipes, thermal insulation cotton, a top plate and a bottom plate; the multiple partition plates are fixed at the upper part of the channel steel frame at intervals, the multiple steel pipes are arranged at intervals, each steel pipe is fixed on the multiple partition plates and the channel steel frame, and an air injection pipe is arranged in each steel pipe; the channel steel frame is filled with the thermal insulation cotton, and the top plate and the bottom plate are arranged on the top surface and the bottom surface of the channel steel frame respectively and are fixed and connected by anchor nails.
2. The cooled aluminum-silicon pot lid panel of claim 1, wherein: The top plate is a patterned plate.
3. The cooled aluminum-silicon pot lid panel of claim 1, wherein: The bottom plate is a smooth surface stainless steel plate.
4. The cooled aluminum-silicon pot lid panel of claim 3, wherein: The smooth surface stainless steel plate is composed of multiple smooth surface stainless steel small plates.
5. The cooled aluminum-silicon pot lid panel according to any one of claims 1-4, characterized in that: The partition plate is provided with 5 pieces.
6. The cooled aluminum-silicon pot lid panel according to any one of claims 1-4, characterized in that: The steel pipe is provided with 3 pieces.