Semi-automatic glue spreading detection equipment

By using a semi-automated adhesive application and testing equipment for modification, application, and pressure treatment, the problem of uneven adhesive application on injection molded parts was solved. This enabled uniform adhesive coating and adhesive uniformity testing on the surface of injection molded parts, thereby improving product quality.

CN224108791UActive Publication Date: 2026-04-10FUZHOU YUEHUA PLASTIC MOLD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUZHOU YUEHUA PLASTIC MOLD CO LTD
Filing Date
2025-05-26
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In the existing processing steps, the glue is not applied evenly to the injection molded parts, resulting in insufficient glue uniformity. This problem is more pronounced when the injection molded parts are small, which affects product quality.

Method used

The semi-automatic glue application and inspection equipment uses a combination of two sets of reverse conveyor rollers, a plasma device, a pressure roller device, and a UV detection device to achieve modification treatment, glue application treatment, pressure treatment, and uniformity detection of injection molded parts, ensuring uniform glue coating and adhesion.

Benefits of technology

It improves the uniformity of adhesive on the surface of injection molded parts, and the distribution of adhesive can be displayed by a UV detection device, making it easier for operators to judge and classify, thus ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224108791U_ABST
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Abstract

The utility model relates to the technical field of glue spreading equipment, in particular to semi-automatic glue spreading detection equipment. The two sets of conveying rollers are arranged side by side, the conveying directions of the two sets of conveying rollers are opposite, and the two sets of conveying rollers, the first workbench and the second workbench are annularly arranged together, so that the whole structure is more compact; the plasma device is arranged above the group of conveying rollers and is used for carrying out modification treatment on the surfaces of the passing injection molding parts; the compression roller device is arranged above the other group of conveying rollers and is used for carrying out pressure treatment on the injection molding part subjected to glue distribution treatment and release material attachment; and the ultraviolet detection device is arranged at the discharging end of the compression roller device and is used for carrying out glue distribution uniformity detection on the surface of the injection molding part subjected to pressure treatment. By means of the structure, before glue distribution and release material attaching are conducted on the injection molding part, modification treatment is conducted firstly, then pressure applying treatment is conducted, the gluing uniformity between the glue distribution and the release material is improved, the glue distribution condition can be shown when the ultraviolet detection device is used for irradiation, and the uniformity can be visually judged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cloth glue equipment technical field, specifically a kind of semi-automatic cloth glue detection equipment. BACKGROUND

[0002] In the existing processing procedure, multiple injection molding parts are sequentially and neatly placed into the accommodating grooves of the conveying base by manual, then the surface of the injection molding parts is coated with glue by manual, and then the release material is attached after coating with glue, so as to complete processing. However, using this processing method, there is a problem of uneven coating with glue, which leads to insufficient adhesion uniformity of the injection molding parts and the release material, affecting product quality, especially when the injection molding parts are small and cut into single entities, the problem of insufficient adhesion uniformity will be magnified, which greatly affects. SUMMARY

[0003] Therefore, the utility model aims to provide a kind of semi-automatic cloth glue detection equipment to solve the problems mentioned in the above background art.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme of:

[0005] A kind of semi-automatic cloth glue detection equipment, comprising a rack and two groups of conveying rollers respectively arranged on the rack, the two groups of conveying rollers are arranged side by side and the conveying directions are opposite, the rack is further provided with a first workbench, a second workbench, a plasma device, a compression roller device and an ultraviolet detection device, the first workbench and the second workbench are respectively located at opposite ends of the conveying rollers;The first workbench is used to load injection molding parts on the conveying base and to enter the conveying base loaded with injection molding parts from the conveying roller with the plasma device;The plasma device is arranged above one of the two groups of conveying rollers and is used to modify the surface of the passing injection molding parts;The second workbench is used to sequentially perform glue coating treatment and release material attachment on the surface of the modified injection molding parts and to enter the conveying base after glue coating treatment and release material attachment from the conveying roller with the compression roller device, the compression roller device is arranged above the other one of the two groups of conveying rollers and is used to perform pressure treatment on the injection molding parts after glue coating treatment and release material attachment, and the ultraviolet detection device is arranged at the discharge end of the compression roller device and is used to detect the glue coating uniformity of the surface of the injection molding parts after pressure treatment.

[0006] Preferably, a first sensor is correspondingly arranged at the inlet end of one of the two groups of conveying rollers, the first sensor is used to detect whether there is a conveying base passing through, the first sensor is electrically connected with an external controller, and the controller is electrically connected with the plasma device.

[0007] Preferably, a second sensor is arranged at the feeding end of the other group of conveying rollers, the second sensor is used for detecting whether the conveying base passes through, the second sensor is electrically connected with the controller, and the controller is electrically connected with the compression roller device.

[0008] Preferably, a third sensor is arranged at the discharging end of the other group of conveying rollers, the third sensor is used for detecting whether the conveying base passes through, the third sensor is electrically connected with the controller, and the controller is electrically connected with the ultraviolet detection device.

[0009] Preferably, the vertical distance from the compression roller device to the other group of conveying rollers is matched with the thickness of the conveying base loaded with the injection molded part.

[0010] Preferably, the frame is further provided with a lifting assembly, the compression roller device is arranged on the lifting assembly, and the moving stroke of the lifting assembly is matched with the thickness of the conveying base loaded with the injection molded part.

[0011] Preferably, a fourth sensor is arranged at the feeding end of the other group of conveying rollers, the fourth sensor is used for detecting whether the conveying base passes through, the fourth sensor is electrically connected with the controller, and the controller is electrically connected with the lifting assembly.

[0012] Preferably, the frame is provided with an angle adjusting mechanism, and the ultraviolet detection device is mounted on the angle adjusting mechanism.

[0013] Preferably, the conveying base is in a rectangular shape, a plurality of smooth protrusions arranged in a matrix are arranged on the first workbench, and the interval between two adjacent smooth protrusions is smaller than the width of the conveying base.

[0014] The utility model discloses the beneficial effect is:

[0015] The utility model provides a kind of semi-automated cloth glue detection equipment, by two groups described conveyer roll is side by side arrangement and the transmission direction is reverse and first workstation, second workstation is formed, and the first workstation and second workstation are located the opposite ends of conveyer roll respectively, it is arranged in a ring shape in common, so that whole structure is more compact;The first workstation is used to load injection molding piece on transmission base and the transmission base loaded with injection molding piece enters from the conveyer roll with plasma device;The plasma device is located above one group of conveyer roll in two groups described conveyer roll and is used to modify the surface of injection molding piece passing by;The second workstation is used to sequentially carry out cloth glue processing and attach release material to the surface of injection molding piece after modification and the transmission base after cloth glue processing and attaching release material enters from the conveyer roll with compression roller device, the compression roller device is located above another group of conveyer roll in two groups described conveyer roll and is used to carry out pressure processing to injection molding piece after cloth glue processing and attaching release material, and the ultraviolet detection device is located at the discharge end of compression roller device and is used to carry out cloth glue uniformity detection to the surface of injection molding piece after pressure processing. By the above structure, realize before injection molding piece carries out cloth glue and attaches release material, first modification processing is carried out, then pressure processing is carried out, improve the viscosity uniformity between cloth glue and release material, when again through ultraviolet detection device irradiation can show cloth glue distribution, and operator can judge whether uniformity is up to standard intuitively, to facilitate detection. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is the front view of a kind of semi-automated cloth glue detection equipment of the utility model;

[0017] Fig. 2 It is the plan view of a kind of semi-automated cloth glue detection equipment of the utility model;

[0018] Fig. 3 It is the side view of a kind of semi-automated cloth glue detection equipment of the utility model;

[0019] EXPLANATION OF DRAWINGS:

[0020] 1, rack;2, conveyer roll;3, first workstation;31, smooth protrusion;4, second workstation;5, plasma device;6, compression roller device;7, transmission base. DETAILED DESCRIPTION

[0021] The utility model is further described as follows in connection with the drawings and specific embodiment:

[0022] Refer to Figs. 1 to 3The utility model provides a kind of semi-automated cloth glue detection equipment, including frame 1 and two groups of respectively setting on the conveying roller 2 of frame, two groups The conveying roller 2 is side by side arrangement and the conveying direction is reverse, first workstation 3, second workstation 4, plasma device 5, compression roller device 6 and ultraviolet detection device are further equipped on the frame 1, first workstation 3 and second workstation 4 are located the opposite ends of conveying roller 2 respectively;The first workstation 3 is used to load injection molding parts on conveying base 7 and make conveying base 7 loaded with injection molding parts from the conveying roller with plasma device enter;Plasma device 5 is located above one group of conveying roller of two groups The conveying roller and is used to modify the surface of the injection molding parts passing by;Second workstation 4 is used to sequentially carry out cloth glue treatment and attach release material to the surface of injection molding parts after modification treatment and make conveying base after cloth glue treatment and attach release material from the conveying roller with compression roller device enter, compression roller device 6 is located above another group of conveying roller of two groups The conveying roller and is used to carry out pressure treatment to injection molding parts after cloth glue treatment and attach release material, ultraviolet detection device (not shown in drawing) is located at the discharge end of compression roller device and is used to detect the cloth glue uniformity of the surface of injection molding parts after pressure treatment.

[0023] The working process of the semi-automated cloth glue detection equipment provided by the utility model is as follows:

[0024] The operator located at the first workstation places multiple injection molding parts in the accommodating grooves of the conveying base in order, and then enters the conveying roller with the plasma device. The plasma device modifies the surface of the injection molding parts passing by. The conveying base after modification treatment reaches the second workstation under the driving of the conveying roller. The operator located at the second workstation carries out cloth glue treatment on the surface of the injection molding parts, i.e., uniformly coats adhesive, and then attaches release material after coating. After attachment, it enters the conveying roller with the compression roller device. When passing through the compression roller device, the compression roller device carries out pressure treatment to the injection molding parts after cloth glue treatment and attachment of release material, so as to improve the adhesive uniformity between cloth glue and release material. Finally, the surface of the injection molding parts after pressure treatment passes through the ultraviolet detection device for cloth glue uniformity detection. When the ultraviolet detection device irradiates, the cloth glue distribution can be shown. The operator located at the first workstation classifies products with poor cloth glue distribution and good products. The products with poor cloth glue distribution need to be further repaired subsequently. The ultraviolet detection device irradiation can show the cloth glue distribution, which is realized by using existing developing technology, and will not be described here.

[0025] In the embodiment, the plasma device, the compression roller device and the ultraviolet detection device can all use existing products.

[0026] Preferably, a first sensor (not shown in the drawings) is arranged at the feeding end of one of the two groups of conveying rollers, and is used to detect whether the conveying base passes through; the first sensor is electrically connected with the external controller, and the controller is electrically connected with the plasma device.

[0027] The first sensor can be an existing infrared sensor device, which is composed of an infrared emitter and an infrared receiver arranged oppositely, and the height of the arrangement can be set according to the actual detection height required. When the infrared sensor device detects that the conveying base passes through, a signal is sent to the controller, and the controller sends a control instruction to the plasma device to drive it to run and work in the working state, so as to realize automatic starting. Of course, an infrared sensor device can also be arranged at the discharging end of one of the two groups of conveying rollers, and is electrically connected with the controller, as a device for triggering the plasma device to stop. If the cost is considered, a timer can be set by software, and the controller triggers the timer to start timing when the plasma device is driven to run. When the timing reaches the preset time length, the controller controls the plasma device to stop.

[0028] Preferably, a second sensor (not shown in the drawings) is arranged at the feeding end of the other group of conveying rollers of the two groups of conveying rollers, and is used to detect whether the conveying base passes through; the second sensor is electrically connected with the external controller, and the controller is electrically connected with the compression roller device.

[0029] The second sensor can be an existing infrared sensor device, which is composed of an infrared emitter and an infrared receiver arranged oppositely, and the height of the arrangement can be set according to the actual detection height required. When the infrared sensor device detects that the conveying base passes through, a signal is sent to the controller, and the controller sends a control instruction to the plasma device to drive it to run and work in the working state, so as to realize automatic starting. Of course, an infrared sensor device can also be arranged at the discharging end of one of the two groups of conveying rollers, and is electrically connected with the controller, as a device for triggering the plasma device to stop. If the cost is considered, a timer can be set by software, and the controller triggers the timer to start timing when the plasma device is driven to run. When the timing reaches the preset time length, the controller controls the plasma device to stop.

[0030] Preferably, a third sensor (not shown in the drawings) is arranged at the discharging end of the other group of conveying rollers of the two groups of conveying rollers, and is used to detect whether the conveying base passes through; the third sensor is electrically connected with the external controller, and the controller is electrically connected with the ultraviolet detection device.

[0031] The third sensor is provided at the discharge end of the other group of conveying rollers in the two groups of conveying rollers, which is composed of an infrared emitter and an infrared receiver and can be set to a height required by actual detection. When the infrared sensor detects the passing of the conveying base, a signal is sent to the controller, which sends a control instruction to the ultraviolet detection device to drive it to work, thereby realizing automatic opening. The controller triggers the timer to start counting when the ultraviolet detection device is driven to work, and the controller controls the ultraviolet detection device to stop when the preset time length is reached. The preset time length can be set according to the conveying speed of the conveying rollers.

[0032] In this embodiment, the ultraviolet detection device can be an ultraviolet lamp, which can emit ultraviolet rays with a wavelength of 200-400 nm. Glue is a common adhesive that emits weak blue light under the irradiation of ultraviolet light. This is because the glue contains some fluorescent substances that can absorb ultraviolet light and emit blue fluorescence. This phenomenon is particularly noticeable in a dark environment, allowing the weak fluorescence in the glue to be seen.

[0033] Preferably, the vertical distance between the pressing roller device and the other group of conveying rollers in the two groups of conveying rollers is adapted to the thickness of the conveying base loaded with the injection molded parts. Through the above design, when the conveying base passes through the pressing roller device, the pressing roller device can perform pressure treatment on the injection molded parts after the glue application treatment and the attachment of the release material, thereby improving the uniformity of the adhesive between the glue and the release material.

[0034] Preferably, the machine frame is further provided with a lifting assembly, and the pressing roller device is arranged on the lifting assembly. The moving stroke of the lifting assembly satisfies the condition that the vertical distance between the pressing roller device and the other group of conveying rollers in the two groups of conveying rollers is adapted to the thickness of the conveying base loaded with the injection molded parts. On the basis of the above, the addition of the lifting assembly makes the equipment suitable for processing products of different thicknesses, improves the application flexibility, and facilitates abnormal processing when an abnormality occurs, such as the processing product being stuck, by lifting the pressing roller device upward.

[0035] Preferably, a fourth sensor (not shown in the figure) is provided at the inlet end of the other group of conveying rollers in the two groups of conveying rollers. The fourth sensor is used to detect whether there is a conveying base passing through, and is electrically connected to an external controller. The controller is electrically connected to the lifting assembly. The fourth sensor can detect whether there is a conveying base passing through. When it is detected that there is a conveying base passing through, the controller controls the lifting assembly to drive. The fourth sensor can use existing infrared sensor equipment, which is the same as the first sensor, the second sensor, and the third sensor.

[0036] Preferably, the frame is provided with an angle adjusting mechanism, and the ultraviolet detection device is installed on the angle adjusting mechanism.

[0037] Preferably, the conveying base is rectangular, and the first workbench 3 is provided with a plurality of smooth protrusions 31 arranged in a matrix, the interval between two adjacent smooth protrusions 31 is smaller than the width of the conveying base, and the smooth protrusions 31 are semispherical.

[0038] In the embodiment, the width of the first workbench 3 is 500 mm, and the opposite sides of the first workbench are provided with baffles to prevent the conveying base from falling off from the sides of the first workbench.

[0039] The utility model has been described by the above related embodiments and drawings, however, the above embodiments are only examples for implementing the utility model. It must be pointed out that the disclosed embodiments do not limit the scope of the utility model. On the contrary, modifications and equivalent arrangements included in the spirit and scope of claims are included in the scope of the utility model.

Claims

1. A semi-automated build-up detection apparatus, characterized by: The machine frame and two groups of conveying rollers arranged on the machine frame, the two groups of conveying rollers are arranged side by side and the conveying directions are opposite, the machine frame is further provided with a first workbench, a second workbench, a plasma device, a pressure roller device and an ultraviolet detection device, the first workbench and the second workbench are respectively located at opposite ends of the conveying rollers; the first workbench is used for loading injection molded parts on the conveying base and entering the conveying base loaded with the injection molded parts from the conveying roller with the plasma device; the plasma device is arranged above one group of the conveying rollers and is used for modifying the surface of the passing injection molded parts; the second workbench is used for sequentially performing glue spreading treatment and attaching release material on the modified surface of the injection molded parts and entering the conveying base after the glue spreading treatment and the attaching release material from the conveying roller with the pressure roller device, the pressure roller device is arranged above the other group of the conveying rollers and is used for performing pressure treatment on the injection molded parts after the glue spreading treatment and the attaching release material, and the ultraviolet detection device is arranged at the discharge end of the pressure roller device and is used for detecting the glue spreading uniformity of the surface of the injection molded parts after the pressure treatment.

2. The semi-automated build-up inspection apparatus of claim 1, wherein: A first sensor is correspondingly arranged at the inlet end of one group of the conveying rollers, the first sensor is used for detecting whether the conveying base passes through, the first sensor is electrically connected with an external controller, and the controller is electrically connected with the plasma device.

3. The semi-automated build-up inspection apparatus of claim 1, wherein: A second sensor is correspondingly arranged at the inlet end of the other group of the conveying rollers, the second sensor is used for detecting whether the conveying base passes through, the second sensor is electrically connected with an external controller, and the controller is electrically connected with the pressure roller device.

4. The semi-automated build-up inspection apparatus of claim 3, wherein: A third sensor is correspondingly arranged at the discharge end of the other group of the conveying rollers, the third sensor is used for detecting whether the conveying base passes through, the third sensor is electrically connected with an external controller, and the controller is electrically connected with the ultraviolet detection device.

5. The semi-automated build-up inspection apparatus of claim 1, wherein: The vertical distance from the pressure roller device to the other group of the conveying rollers is matched with the thickness of the conveying base loaded with the injection molded parts.

6. The semi-automated build gel detection apparatus of claim 5, wherein: The machine frame is further provided with a lifting assembly, the pressure roller device is arranged on the lifting assembly, and the moving stroke of the lifting assembly satisfies that the vertical distance from the pressure roller device to the other group of the conveying rollers is matched with the thickness of the conveying base loaded with the injection molded parts.

7. The semi-automated build-up inspection apparatus of claim 6, wherein: A fourth sensor is correspondingly arranged at the inlet end of the other group of the conveying rollers, the fourth sensor is used for detecting whether the conveying base passes through, the fourth sensor is electrically connected with an external controller, and the controller is electrically connected with the lifting assembly.

8. The semi-automated build gel detection apparatus of claim 1, wherein: The machine frame is provided with an angle adjusting mechanism, and the ultraviolet detection device is mounted on the angle adjusting mechanism.

9. The semi-automated build-up inspection apparatus of claim 1, wherein: The conveying base is in a rectangular shape, a plurality of smooth protrusions arranged in a matrix are arranged on the first workbench, and the distance between two adjacent smooth protrusions is less than the width of the conveying base.