Full-automatic grain crushing, uniformly mixing and sampling all-in-one machine
The fully automatic grain crushing, mixing, and sampling integrated machine achieves automated integration and closed-loop control, solving the problems of manual dependence and error in existing equipment. It realizes efficient and accurate sample pretreatment and is suitable for high-frequency detection needs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 杨旭延
- Filing Date
- 2025-07-01
- Publication Date
- 2026-04-10
AI Technical Summary
Existing grain testing equipment relies on manual operation during sample pretreatment, resulting in low efficiency, poor data accuracy, and problems such as blockage, residual contamination, uneven mixing, and sampling deviation, making it difficult to meet the needs of high-frequency testing.
The design incorporates a fully automatic grain crushing, mixing, and sampling machine, integrating grinding, mixing, sampling, and purification devices to achieve automated control. Through components such as the feed inlet valve, mixing tank valve, and precision weighing sensor, it realizes quantitative and controllable crushing, mixing, and sampling processes, forming a closed-loop system to reduce manual intervention and cross-contamination.
It significantly improves detection efficiency and data reliability, avoids pulverizer blockage and human error, improves mixing consistency and sampling accuracy, reduces operating and maintenance costs, and is suitable for high-frequency detection scenarios.
Smart Images
Figure CN224109115U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to grain detection equipment technical field, concretely relates to full -automatic grain comminution mixes and takes sample all -in -one. BACKGROUND
[0002] At present, the sample pre -treatment (comminution, mixes and takes sample) in grain detection still highly depends on manual operation, and the process is complicated and has many technical defects, which seriously affects the detection efficiency and data accuracy, and the typical process is as follows:
[0003] 1. Comminution link
[0004] Operation steps: manually take a certain amount of wheat or corn and other grain samples (about 200~500g), start the comminution machine, slowly manually feed (need to continuously add a small amount, avoid adding too much at one time), after comminution is completed, manually collect the powder and clean the comminution cavity residues.
[0005] The existing comminution link has the following main shortcomings:
[0006] 1) easy to block: if the feeding speed is too fast or the sample moisture is high (such as corn >14%), the motor load increases sharply, which leads to blocking and even burning, and frequent shutdown is needed for cleaning.
[0007] 2) low efficiency: each batch of comminution needs manual monitoring, and continuous operation cannot be realized, and the single sample processing time is as long as 5~10 minutes, and if the sample quantity is large, the time is multiplied.
[0008] 3) residual pollution: the comminution cavity structure is complex, and the residual powder is difficult to completely remove, and the cross contamination risk is high.
[0009] 2. Mixing link
[0010] Operation steps: pour the comminuted powder into a mixing device (such as a V-shaped mixer or a three-dimensional motion mixing instrument), set the mixing time (usually 3~5 minutes), start the device, and manually pour out the powder after mixing, and prepare for sampling.
[0011] The existing mixing link has the following main shortcomings:
[0012] 1) uneven mixing: the traditional mixing device has serious stratification for samples with large density difference (such as mixing of wheat flour and corn flour), and the uniformity is poor, which affects the representativeness of sampling and detection.
[0013] 2) powder adhesion: the inner wall of the mixing container is easy to adhere to fine powder, which causes the actual sampling quantity to deviate from the expected value.
[0014] 3) more manual intervention: multiple container transfers are needed, which increases the operation error and pollution risk.
[0015] 3. Sampling section
[0016] Operation steps: use a spoon or sample divider to randomly dig a small amount of fixed weight sample from the mixed powder, manually weigh, adjust repeatedly to the target weight, and then send the sample to the test equipment for detection.
[0017] The existing sampling section has the following main shortcomings:
[0018] 1) Large sampling deviation: manual random sampling is easily affected by operation habits, especially when the particle size is uneven (such as corn particles that are not completely crushed), resulting in fluctuation of the test results.
[0019] 2) Low weighing efficiency: multiple weighing and calibration are required, which is time-consuming, labor-intensive and labor-intensive.
[0020] 3) Insufficient accuracy: conventional electronic scales are affected by environmental vibration or temperature and humidity, and cannot meet the high-precision detection requirements.
[0021] 4. Cleaning and maintenance
[0022] Complicated operation: the crusher and mixer need to be disassembled and cleaned, and the dead corners are difficult to completely clean, which takes a long time to clean, frequent disassembly accelerates the aging of mechanical parts, and the equipment is severely worn, resulting in high maintenance cost.
[0023] In summary, the existing equipment has low automation degree, relies on manual operation throughout, has low efficiency and poor repeatability, and has insufficient data reliability: uneven mixing and sampling deviation reduce the reliability of the test results, the equipment has poor stability: frequent problems such as stall, residue and wear affect continuous operation, the labor cost is high, the sampling process is complicated and the accuracy is difficult to guarantee, and large-scale detection requirements cannot be met. These problems need to be solved. Practical new type content
[0024] To solve the above problems, the utility model discloses a full-automatic grain crushing and mixing sampling all-in-one machine, which is designed to be automatically integrated with crushing, mixing, sampling and purification, raw material proportioning is fast, manual error affecting proportioning accuracy is avoided, and it is suitable for the pre-treatment of high-repetition and high-frequency sampling samples.
[0025] To achieve the above purpose, the technical scheme of the utility model is as follows:
[0026] The utility model discloses a full -automatic grain comminution mixes even sampling integrated machine, including grinding device, mixing device, precision sampling feeding device, precision weighing device and purification device, grinding device, mixing device, precision sampling feeding device and precision weighing device are placed in the shell inside, the grain is in turn through grinding device, mixing device, precision sampling feeding device, reaches precision weighing device, the purification device is dust absorption cleaner, installs in mixing device, is used for cleaning the residual grain in integrated machine.
[0027] The purification device is a dust absorption cleaner installed in the mixing device for cleaning the residual grain in the integrated machine, realizing the self-cleaning function, avoiding the time-consuming cleaning when switching samples and affecting the detection efficiency.
[0028] As a further improvement of the utility model, the grinding device includes a feed inlet, a feed inlet valve and a pulverizer, the feed inlet valve is installed below the feed inlet, and the grain passes through the feed inlet valve to reach the pulverizer for comminution. The feed inlet valve of the grinding device makes the amount of grain entering the pulverizer controllable, avoiding the problem of slow manual feeding by artificial in the prior art, which leads to the inability to accurately control the amount, thereby affecting the precision and progress of the next step processing, and also preventing too much grain from entering at one time and causing the risk of pulverizer blockage, and avoiding motor overload at the same time.
[0029] As a further improvement of the utility model, the mixing device includes a mixing tank, a mixing tank valve device, a mixing tank feeding port, a mixing tank motor and a mixing tank feeding sliding table, the upper end of the mixing tank feeding port is communicated with the outlet of the pulverizer, and the lower end is arranged at the opening above the mixing tank, the mixing tank valve device (14) is installed at the opening of the mixing tank, the mixing tank feeding sliding table is arranged below the mixing tank (4), the mixing tank motor (13) is installed on the shell (17), the mixing tank (4) is fixedly connected to the shaft of the mixing tank motor (13), and the mixing tank (4) is rotated for uniformly mixing the crushed grains, a wire slip ring (16) is further installed on the shaft of the mixing tank motor (13), the opening and closing of the mixing tank valve device (14) are controlled, when the filling opening of the mixing tank (4) faces upwards, the mixing tank valve device (14) is opened, the grains discharged from the outlet of the pulverizer (10) are received, the mixing tank valve device (14) is closed, under the rotation of the mixing tank motor (13), when the opening of the mixing tank (4) after uniformly mixing the grains rotates to the filling opening facing downwards, the mixing tank valve device (14) is opened, and the uniformly mixed grains are quantitatively discharged onto the mixing tank feeding sliding table. The mixing tank valve device of the mixing device can control the amount of grain material entering the mixing tank feeding port.
[0030] As a further improvement of the utility model, the precise sampling feeding device includes a sampling discharge port and a sampling feeding screw rod, the precise weighing device includes a sampling weighing sensor and a weighing disc, the sampling weighing sensor is installed below the weighing disc, the sampling discharge port is communicated below the mixing tank, the grains are sent to the sampling discharge port through the mixing tank feeding sliding table and then sent to the weighing disc through the sampling feeding screw rod. The whole grain crushing-mixing-sampling-weighing-purification process is a closed loop system, compared with the traditional process, the manual transfer error is eliminated, the consistency is improved, the cross contamination risk is reduced, the powder conveying speed is accurately controlled, the stratification or residue is avoided, the automatic sampling is avoided, the artificial operation deviation is avoided, and the utility model is especially suitable for high-frequency detection scenes.
[0031] In summary, the full-automatic grain crushing, mixing and sampling all-in-one machine of the utility model solves the key pain points in the use process of the existing grain detection equipment through automatic integration and high-precision closed loop control, significantly improves the efficiency and data reliability, can batch process without manual intervention, sets the feeding port valve, can quantitatively and controllably feed, avoids the risk of pulverizer stall, and has a wide application prospect. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a front view of the full-automatic grain detection sampling crushing, mixing and sampling all-in-one machine of the utility model.
[0033] Figure 2for Figure 1 side view;
[0034] Figure 3 for Figure 1 front view after covering the shell;
[0035] List of figure marks:
[0036] 1, total switch; 2, display panel; 15, power interface; 16, wire slip ring; 3, feed inlet; 9, feed inlet valve; 10, pulverizer; 4, mixing tank; 14, mixing tank valve device; 11, mixing tank feeding port; 12, mixing tank feeding sliding table; 13, mixing tank motor; 5, sampling discharge port; 6, sampling feeding screw; 7, sampling weighing sensor; 18, weighing disc; 8, dust cleaning device; 17, shell. DETAILED DESCRIPTION
[0037] The utility model is further illustrated below in combination with the drawings and specific embodiments, and it should be understood that the following specific embodiments are only used for illustrating the utility model and not for limiting the scope of the utility model.
[0038] As Figures 1-3 shown, the full-automatic grain crushing and mixing sampling integrated machine of the utility model, including shell 17 and control device, grinding device, mixing device, precision sampling feeding device, precision weighing device and purification device, the grinding device, mixing device, precision sampling feeding device and precision weighing device are placed in the inside of shell 17, and the grain passes through grinding device, mixing device, precision sampling feeding device in turn and reaches precision weighing device. The purification device is dust cleaning device 8, is installed in mixing device, is used for cleaning residual grain in integrated machine, realizes self-cleaning function, avoids cleaning time-consuming when switching sample, influences detection efficiency.
[0039] The utility model integrates the automatic control of crushing-mixing-sampling-purification device, does not need manual intervention, not only improves detection efficiency and precision, simultaneously reduces the cost of operation and maintenance.
[0040] The grinding device includes feed inlet 3, feed inlet valve 9 and pulverizer 10, the feed inlet valve 9 is installed below the feed inlet 3, and the grain reaches the pulverizer 10 for crushing from the feed inlet valve 9 of the feed inlet 3. The feed inlet valve 9 of the grinding device makes the amount of grain material entering the pulverizer 10 controllable, avoids the problem that manual slow manual feeding in the prior art leads to the problem that the amount cannot be accurately controlled, thereby affecting the precision and progress of the next step processing, and also can prevent the risk of too much grain material entering at a time and causing the blocking rotation of the pulverizer 10, and simultaneously avoids the motor overload.
[0041] The mixing device comprises a mixing tank 4, a mixing tank valve device 14, a mixing tank feeding port 11, a mixing tank motor 13 and a mixing tank feeding slide platform 12, the upper end of the mixing tank feeding port 11 is communicated with the outlet of the pulverizer 10, the lower end is arranged at the opening of the mixing tank 4, the mixing tank valve device 14 is arranged at the opening of the mixing tank 4, the mixing tank feeding slide platform 12 is arranged below the mixing tank 4, the mixing tank motor 13 is arranged on the shell 17, the mixing tank 4 is fixedly connected to the shaft of the mixing tank motor 13, and the mixing tank 4 is used for controlling rotation, so that the pulverized grain is uniformly mixed, the shaft of the mixing tank motor 13 is further provided with a wire slip ring 16, the wire slip ring 16 is used for controlling the opening and closing of the mixing tank valve device 14, when the filling opening of the mixing tank 4 is upward, the mixing tank valve device 14 is opened, the grain discharged from the outlet of the pulverizer 10 is received, the mixing tank valve device 14 is closed, and when the filling opening of the mixing tank 4 is downward after the grain is uniformly mixed under the rotation of the mixing tank motor 13, the mixing tank valve device 14 is opened, and the uniformly mixed grain is quantitatively discharged.
[0042] The precise sampling feeding device comprises a sampling discharge port 5 and a sampling feeding screw 6, the precise weighing device comprises a sampling weighing sensor 7 and a weighing disc 18, the sampling weighing sensor 7 is arranged below the weighing disc 18, the sampling discharge port 5 is communicated below the mixing tank 4, the grain is sent to the sampling discharge port 5 through the mixing tank feeding slide platform 12, and then is sent to the weighing disc 18 through the sampling feeding screw 6.
[0043] The shell 17 of the all-in-one machine is further provided with a general switch 1, a display panel 2 and a power supply interface 15.
[0044] In conclusion, the full-automatic grain crushing, mixing and sampling all-in-one machine is characterized in that the equipment is integrated with automation and high-precision closed-loop control, solves the key pain points in the use process of the existing grain detection equipment, significantly improves the efficiency and data reliability, can batch process without manual intervention, and sets a feeding port valve to quantitatively and controllably feed, so that the risk of blocking of the pulverizer is avoided, and the application prospect is wide.
[0045] It should be noted that the above only illustrates the technical thought of the present application, and cannot limit the protection scope of the present application. For ordinary skilled in the art, some improvements and refinements can be made without departing from the principle of the present application, and these improvements and refinements fall within the protection scope of the present application.
Claims
1. A fully automatic grain crushing, mixing, and sampling integrated machine, comprising a casing (17) and a control device, characterized in that, It also includes a grinding device, a mixing device, a precision sampling and feeding device, a precision weighing device and a purification device. The grinding device, the mixing device, the precision sampling and feeding device and the precision weighing device are placed inside the outer shell (17). The grain passes through the grinding device, the mixing device and the precision sampling and feeding device in sequence and arrives at the precision weighing device. The purification device is a dust collector (8) installed in the mixing device to clean the grain residue inside the machine.
2. The fully automatic grain crushing, mixing, and sampling integrated machine according to claim 1, characterized in that, The grinding device includes a feed inlet (3), a feed inlet valve (9), and a crusher (10). The feed inlet valve (9) is installed below the feed inlet (3). The grain passes through the feed inlet valve (9) from the feed inlet (3) to the crusher (10) for crushing.
3. The fully automatic grain crushing, mixing, and sampling integrated machine according to claim 2, characterized in that, The mixing device includes a mixing tank (4), a mixing tank valve device (14), a mixing tank feed port (11), a mixing tank motor (13), and a mixing tank feed slide (12). The upper end of the mixing tank feed port (11) is connected to the outlet of the crusher (10), and the lower end is placed at the opening above the mixing tank (4). The mixing tank valve device (14) is installed at the opening of the mixing tank (4). The mixing tank feed slide (12) is placed below the mixing tank (4). The mixing tank motor (13) The mixing tank (4) is mounted on the outer casing (17) and fixed to the shaft of the mixing tank motor (13) to control the rotation of the mixing tank (4) so as to mix the crushed grain. A wire slip ring (16) is also installed on the shaft of the mixing tank motor (13) to control the opening and closing of the mixing tank valve device (14). When the inlet of the mixing tank (4) is facing upward, the mixing tank valve device (14) is opened to receive the grain from the outlet of the crusher (10) and the mixing tank valve device (14) is closed. When the mixing tank (4) rotates to the point where the inlet faces downward under the rotation of the mixing tank motor (13), the mixing tank valve device (14) is opened to discharge the mixed grain quantitatively onto the mixing tank feeding slide (12).
4. The fully automatic grain crushing, mixing, and sampling integrated machine according to claim 3, characterized in that, The precision sampling and feeding device includes a sampling outlet (5) and a sampling feeding screw (6). The precision weighing device includes a sampling weighing sensor (7) and a weighing pan (18). The sampling weighing sensor (7) is installed below the weighing pan (18). The sampling outlet (5) is connected to the bottom of the mixing tank (4). The grain is fed to the sampling outlet (5) through the feeding slide (12) of the mixing tank, and then fed to the weighing pan (18) through the sampling feeding screw (6).