Aluminum product processing equipment with air hole detection function

Abstract

The utility model provides aluminum product machining equipment with an air hole detection function, and belongs to the technical field of aluminum product machining. The aluminum product machining equipment with the air hole detection function comprises a detection assembly and a moving assembly, a driving seat adjusts the distance between two moving plates, a clamping plate can clamp and fix an aluminum product, an electric sliding rail enables the moving seat to move towards the interior of X-ray machine detection equipment, the X-ray machine detection equipment utilizes the penetrability of X rays, and the air hole detection function is achieved. The X-ray machine is arranged on the machining table, the interior of a material is scanned, air holes and other defects of the aluminum product are detected, a first motor can make a clamping plate rotate, the clamped aluminum product can be turned over, different faces of the aluminum product can be turned over and detected, comprehensive detection is achieved, and then the machining table is combined with X-ray machine detection equipment, so that the machining efficiency is improved. And a clamping turnover mechanism is arranged in the X-ray machine detection equipment, so that efficient, accurate and comprehensive aluminum product processing and detection are realized, and the practicability is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the field of aluminum product processing, in particular to an aluminum product processing device with a gas hole detection function. BACKGROUND

[0002] Aluminum products are household and industrial products made of aluminum alloy as the main raw material. Aluminum alloy is a general term for alloys based on aluminum. In the production and processing of aluminum products, the pouring method is often used for production and manufacturing. In the pouring production process, the molten aluminum alloy is poured into the mold and cooled to open the mold and take out the aluminum product. In the field of aluminum product processing, gas holes are common internal defects, especially during casting, welding or heat treatment. Gas hole detection is a key link to ensure product quality. However, the existing aluminum product processing device with gas hole detection function is usually separated from processing and detection, and the aluminum product needs to be transferred from the processing device to the detection device, which increases the time and labor cost. Secondly, during the detection process, if the detection surface needs to be switched, the workpiece must be re-clamped, which leads to low efficiency and positioning error risk, thereby reducing the practicability. CONTENT OF THE INVENTION

[0003] In order to make up for the above shortcomings, the application provides an aluminum product processing device with a gas hole detection function, which aims to improve the existing aluminum product processing device with a gas hole detection function, which is usually separated from processing and detection, and the aluminum product needs to be transferred from the processing device to the detection device, which increases the time and labor cost. Secondly, during the detection process, if the detection surface needs to be switched, the workpiece must be re-clamped, which leads to low efficiency and positioning error risk, thereby reducing the practicability.

[0004] The aluminum product processing device with a gas hole detection function provided by the application embodiment comprises a detection assembly and a moving assembly.

[0005] The detection assembly comprises a processing table and an X-ray machine detection device, the X-ray machine detection device is arranged on one side of the processing table, the moving assembly comprises an electric sliding rail, a driving seat, a moving plate, a clamping plate and a first motor, the electric sliding rail is arranged on one side of the processing table, and one end of the electric sliding rail extends into the X-ray machine detection device, the driving seat is arranged on one side of the electric sliding rail, two moving plates are arranged on one side of the driving seat in correspondence, the clamping plate is rotatably connected with the moving plate, the first motor is arranged on one side of the moving plate, and the clamping plate is fixedly connected with the output end of the first motor.

[0006] In a specific embodiment, the processing platform comprises a base plate, a first mold, a support, a hydraulic cylinder and a second mold, the first mold is fixedly connected with the base plate, the support is fixedly connected with the base plate, the output end of the hydraulic cylinder is connected to one side of the support, and the second mold is fixedly connected with the output end of the hydraulic cylinder.

[0007] In the above implementation process, the second mold is in contact with the first mold through the hydraulic cylinder, so that the casting of the aluminum product can be realized.

[0008] In a specific embodiment, the base plate is provided with four support columns on one side, and the support columns are provided with bases at one end.

[0009] In the above implementation process, the base plate is provided with four support columns on one side, and the support columns and the bases can play a supporting role.

[0010] In a specific embodiment, the drive seat comprises a support plate, a second motor and a bidirectional screw rod, the second motor is arranged at one end of the support plate, the bidirectional screw rod is rotatably connected with the support plate, and the bidirectional screw rod is fixedly connected with the output end of the second motor.

[0011] In the above implementation process, the second motor can drive the bidirectional screw rod to rotate, and the rotation of the bidirectional screw rod can drive the two moving plates to move relatively, which can be suitable for aluminum products of different sizes.

[0012] In a specific embodiment, the support plate is provided with a limiting groove on one side.

[0013] In the above implementation process, the support plate is provided with a limiting groove on one side, and the limiting groove can play a limiting role.

[0014] In a specific embodiment, the moving plate is provided with a screw block at one end, the screw block is threadedly connected with the bidirectional screw rod, and the screw block is slidably connected with the limiting groove.

[0015] In the above implementation process, the moving plate is provided with a screw block at one end, and the screw block can play a connecting role.

[0016] In a specific embodiment, the clamping plate is provided with a friction pad on one side.

[0017] In the above implementation process, the clamping plate is provided with a friction pad on one side, and the friction pad can improve the friction between the clamping plate and the aluminum product, so that the clamping of the aluminum product is more stable.

[0018] Compared with the prior art, the beneficial effects of the present application are: the distance between the two moving plates is adjusted by the driving seat, the aluminum product is clamped and fixed by the clamping plate, the moving seat moves towards the inside of the X-ray machine detection device through the electric sliding rail, the inside of the material is scanned by the X-ray machine detection device using the penetration of X-rays, the detection of pores and other defects of the aluminum product is realized, and the clamping plate can be rotated by the first motor, the clamped aluminum product can be turned over, the different surfaces of the aluminum product can be turned over and detected, comprehensive detection is realized, and then by combining the processing table with the X-ray machine detection device and setting the clamping and overturning mechanism inside the X-ray machine detection device, efficient, accurate and comprehensive aluminum product processing and detection are realized, thereby improving the practicality. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a schematic structural diagram of an aluminum product processing equipment with a pore detection function provided by the present application;

[0020] Figure 2 is a schematic structural diagram of a processing table provided by the present application;

[0021] Figure 3 is a schematic structural diagram of a driving seat provided by the present application;

[0022] Figure 4 is a schematic structural diagram of a clamping plate provided by the present application.

[0023] In the figure: 100 - detection assembly; 110 - processing table; 111 - bottom plate; 1111 - support column; 1112 - base; 112 - first mold; 113 - support; 114 - hydraulic cylinder; 115 - second mold; 120 - X-ray machine detection device; 200 - moving assembly; 210 - electric sliding rail; 220 - driving seat; 221 - support plate; 2211 - limiting groove; 222 - second motor; 223 - bidirectional screw; 230 - moving plate; 231 - screw block; 240 - clamping plate; 241 - friction pad; 250 - first motor. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described below in combination with the drawings in the embodiments of the present application.

[0025] To make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0026] Referring to Figures 1-4 , the application provides an aluminum product processing equipment with air hole detection function, which comprises a detection assembly 100 and a moving assembly 200.

[0027] Referring to Figures 1-2 , the detection assembly 100 comprises a processing table 110 and an X-ray machine detection device 120, and the X-ray machine detection device 120 is arranged on one side of the processing table 110. The principle of air hole detection of the X-ray machine detection device 120 is to utilize the penetration and absorption of X-rays. When X-rays pass through materials, due to the different structures and compositions inside the materials, the intensity of the X-rays will change to different degrees. The existence of defects such as air holes will cause scattering or absorption of X-rays when passing through, thereby changing the propagation path and intensity of the X-rays. Through the measurement of the intensity and propagation path of the X-rays, the detection and positioning of the internal defects such as air holes of the materials can be realized. The air hole detection equipment of the X-ray machine detection device 120 mainly comprises an X-ray machine, an image processor and a computer. The X-ray machine is a device for emitting X-rays, which can adapt to different detection requirements by adjusting the energy and irradiation time of the X-rays. The image processor is responsible for converting the X-ray signal emitted by the X-ray machine into a visible image signal, so as to facilitate subsequent analysis and processing. The computer is responsible for controlling the work of the whole detection system, including image acquisition, processing, analysis and storage, etc.

[0028] In some specific embodiments, the processing table 110 comprises a bottom plate 111, a first mold 112, a support 113, a hydraulic cylinder 114 and a second mold 115. The first mold 112 is fixedly connected with the bottom plate 111, the support 113 is fixedly connected with the bottom plate 111, the output end of the hydraulic cylinder 114 penetrates through one side of the support 113, and the second mold 115 is fixedly connected with the output end of the hydraulic cylinder 114. The second mold 115 is in contact with the first mold 112 through the hydraulic cylinder 114, so that the casting of the aluminum product can be realized. Four supporting columns 1111 are arranged on one side of the bottom plate 111, and a base 1112 is arranged at one end of each supporting column 1111. The supporting columns 1111 and the base 1112 can play a supporting role.

[0029] Referring to Figure 1 , Figure 3 and Figure 4The moving assembly 200 comprises an electric sliding rail 210, a driving seat 220, two moving plates 230, a clamping plate 240 and a first motor 250. The electric sliding rail 210 is arranged on one side of the machining table 110 and extends to the inside of the X-ray machine detection equipment 120. The driving seat 220 is arranged on one side of the electric sliding rail 210. The two moving plates 230 are arranged on one side of the driving seat 220. The clamping plate 240 is rotatably connected with the moving plate 230. The first motor 250 is arranged on one side of the moving plate 230. The clamping plate 240 is fixedly connected with the output end of the first motor 250. The driving seat 220 comprises a supporting plate 221, a second motor 222 and a bidirectional screw 223. The second motor 222 is arranged on one end of the supporting plate 221. The bidirectional screw 223 is rotatably connected with the supporting plate 221. The bidirectional screw 223 is fixedly connected with the output end of the second motor 222. The second motor 222 can drive the bidirectional screw 223 to rotate. The rotation of the bidirectional screw 223 can drive the two moving plates 230 to move relative to each other. The device can be suitable for aluminum products of different sizes.

[0030] In some specific embodiments, a limiting groove 2211 is arranged on one side of the supporting plate 221. The limiting groove 2211 can limit the movement of the moving plate 230. One end of the moving plate 230 is provided with a screw block 231. The screw block 231 is threadedly connected with the bidirectional screw 223. The screw block 231 is slidably connected with the limiting groove 2211. The screw block 231 can be connected with the bidirectional screw 223. One side of the clamping plate 240 is provided with a friction pad 241. The friction pad 241 can increase the friction between the clamping plate 240 and the aluminum product, so that the clamping of the aluminum product is more stable.

[0031] The working principle of the aluminum product machining device with the air hole detection function is as follows. When in use, the second mold 115 is in contact with the first mold 112 through the hydraulic cylinder 114, so that the aluminum product can be cast. The second motor 222 can drive the bidirectional screw 223 to rotate. The rotation of the bidirectional screw 223 can drive the two moving plates 230 to move relative to each other. The device can be suitable for aluminum products of different sizes. The clamping plate 240 can clamp and fix the aluminum product. The moving seat is moved into the inside of the X-ray machine detection equipment 120 through the electric sliding rail 210. The X-ray machine detection equipment 120 uses the penetration of X-rays to scan the inside of the material, so as to detect the air hole and other defects of the aluminum product. The first motor 250 can rotate the clamping plate 240, so that the clamped aluminum product can be turned over. On the one hand, the aluminum product can be stably clamped to ensure the stability during the detection process. On the other hand, the different surfaces of the aluminum product can be turned over and detected, so that the aluminum product can be comprehensively detected. The machining table 110 and the X-ray machine detection equipment 120 are combined, and the clamping and turning mechanism is arranged in the inside of the X-ray machine detection equipment 120, so that the aluminum product machining and detection are efficient, accurate and comprehensive, thereby improving the practicability.

[0032] It should be noted that the specific model of the hydraulic cylinder 114, the X-ray machine detection device 120, the electric sliding rail 210, the second motor 222 and the first motor 250 needs to be determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the art, so it will not be described in detail.

[0033] The power supply of the hydraulic cylinder 114, the X-ray machine detection device 120, the electric sliding rail 210, the second motor 222 and the first motor 250 and its principle are clear to those skilled in the art, and will not be described in detail here.

[0034] The above is only an embodiment of the present application and does not limit the protection scope of the present application. For those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0035] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An aluminum product processing equipment with porosity detection function, characterized in that, The utility model provides a kind of X-ray machine detection equipment, including Detection component (100), the detection component (100) includes processing platform (110) and X-ray machine detection equipment (120), and the X-ray machine detection equipment (120) is set to one side of the processing platform (110); Moving component (200), the moving component (200) includes electric slide rail (210), drive seat (220), moving plate (230), clamping plate (240) and first motor (250), the electric slide rail (210) is set to one side of the processing platform (110), and electric slide rail (210) one end extends to inside X-ray machine detection equipment (120), the drive seat (220) is set to one side of the electric slide rail (210), two the moving plate (230) is set to one side of the drive seat (220) correspondingly, the clamping plate (240) is rotatably connected with the moving plate (230), and the first motor (250) is set to one side of the moving plate (230), and the clamping plate (240) is fixedly connected with the output end of the first motor (250).

2. The aluminum product processing apparatus having a pinhole detection function according to claim 1, characterized by, The processing platform (110) includes bottom plate (111), first mould (112), support (113), hydraulic cylinder (114) and second mould (115), the first mould (112) is fixedly connected with the bottom plate (111), the support (113) is fixedly connected with the bottom plate (111), the hydraulic cylinder (114) output end is connected to one side of the support (113) in penetration, and the second mould (115) is fixedly connected with the output end of the hydraulic cylinder (114).

3. The aluminum product processing apparatus having a pinhole detection function according to claim 2, characterized by, One side of the bottom plate (111) is provided with four support columns (1111), one end of the support column (1111) is provided with a base (1112).

4. The aluminum product processing apparatus having a pinhole detection function according to claim 1, characterized by The drive seat (220) includes support plate (221), second motor (222) and bidirectional screw rod (223), the second motor (222) is set to one end of the support plate (221), the bidirectional screw rod (223) is rotatably connected with the support plate (221), and the bidirectional screw rod (223) is fixedly connected with the output end of the second motor (222).

5. The aluminum product processing apparatus having a pinhole detection function according to claim 4, characterized by One side of the support plate (221) is provided with a limit slot (2211) correspondingly.

6. The aluminum product processing apparatus having a pinhole detection function according to claim 5, wherein One end of the moving plate (230) is provided with a screw block (231), the screw block (231) is threadedly connected with the bidirectional screw rod (223), and the screw block (231) is slidably connected with the limit slot (2211).

7. The aluminum product processing apparatus having a pinhole detection function according to claim 1, characterized by One side of the clamping plate (240) is provided with a friction pad (241).

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