Copper wire horizontal winding device of chip inductor

Abstract

The utility model discloses a copper wire horizontal winding device of a chip inductor, which comprises a rack, a base plate arranged on one side of the bottom of the rack, a vertical plate arranged on one side of the top end of the base plate, two connecting shafts rotatably mounted on the surface of the vertical plate, a flower-shaped limiting disc arranged at one end of the connecting shafts far away from the vertical plate, and a turntable arranged on the surface of the flower-shaped limiting disc. A shaft rod is fixed to the center of the surface of the rotary disc, the outer wall of the shaft rod is sleeved with a pay-off copper coil, a spring telescopic piece is rotationally installed on the surface of the vertical plate on one side of the flower-shaped limiting disc through a support, and a linkage frame is rotationally installed on the surface of the vertical plate on one side of the spring telescopic piece through a support. According to the horizontal winding device, the phenomenon that a copper wire is loosened and falls off when located on the outer wall of a pay-off copper coil is reduced, so that the copper wire winding effect of the horizontal winding device on an inductive device is ensured, the inductive device can be rapidly installed, the using convenience of the horizontal winding device is improved, and the working efficiency of the horizontal winding device is improved. And the purpose of automatically winding the copper wire on the inductive device is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to inductor manufacturing technical field, concretely is a copper wire horizontal winding device of patch inductor. BACKGROUND

[0002] Inductor is an electronic component that can convert electrical energy into magnetic energy and store it, which contains one or more windings inside, and the winding of the coil is one of the key steps in the production process of inductor. The traditional coil winding method mostly relies on manual work, which has the problems of low work efficiency and high labor cost. Therefore, it is particularly important to develop a copper wire horizontal winding device for patch inductor.

[0003] Referring to the announcement number CN219916930U, a copper wire horizontal winding device for patch inductor, which comprises a motor, a base, a left stand, a right stand, a first pay-off copper roll, a second pay-off copper roll, a winding shaft and a rotating frame. The rotating frame comprises a T-shaped tube, a long tube and a short tube, which are arranged in parallel and welded at the two ends of the head of the T-shaped tube. The T-shaped tube of the rotating frame passes through the left stand and is rotatably connected with the left stand. One end of the winding shaft is fixed on the right stand. The rear end of the rotating frame is fixedly connected with a driven gear. The motor is fixed on one side of the left stand. The output shaft of the motor is fixed with a driving gear meshing with the driven gear. The second pay-off copper roll is sleeved on the short tube. The right stand has two rectangular slides. The slides are sleeved with sliding seats sliding along the slides. The sliding seats are provided with pneumatic clamps and pneumatic scissors. The slides are also fixed with a translation cylinder driving the sliding seat to move forward or backward. The device can process two groups of coils at the same time, greatly improving the production efficiency. According to the above, although the device can be well applied, it is usually not convenient to limit the pay-off copper roll, which makes the pay-off copper roll easy to produce continuous rotation due to inertia during the pay-off process, and the copper wire is easy to loosen and fall off on the outer wall of the pay-off copper roll, affecting the copper wire winding effect of the inductor, which often troubles the user. SUMMARY

[0004] The utility model aims at providing a copper wire horizontal winding device for patch inductor to solve the problem that the device can be well applied as mentioned in the background technology, but it is usually not convenient to limit the pay-off copper roll, which makes the pay-off copper roll easy to produce continuous rotation due to inertia during the pay-off process, and the copper wire is easy to loosen and fall off on the outer wall of the pay-off copper roll, affecting the copper wire winding effect of the inductor.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: A copper wire horizontal winding device of a patch inductor, including frame, one side of frame bottom is equipped with base plate, one side of base plate top is equipped with vertical plate, the surface rotation of vertical plate is equipped with two connecting shafts, one end of connecting shaft away from vertical plate is equipped with flower shape limit disc, the surface of flower shape limit disc is equipped with turntable, the center position of turntable surface is fixed with shaft rod, the outer wall of shaft rod is equipped with pay-off copper roll, the surface of vertical plate of one side of flower shape limit disc is rotatably installed with spring telescopic piece through support, the surface of vertical plate of one side of spring telescopic piece is rotatably installed with linkage frame through support, one end of linkage frame is connected with one end of spring telescopic piece, the outer wall of one side of linkage frame away from spring telescopic piece is rotatably installed with limit roller through support, the outer wall of limit roller is touched with the outer wall of flower shape limit disc, the bottom of one side of frame of base plate is equipped with underframe, the inner wall of one side of frame of underframe away from base plate is equipped with control frame, the surface of control frame is installed with controller.

[0006] Preferably, the top end of the underframe is provided with a component plate, and the outer wall of one side of the component plate is provided with a transmission frame.

[0007] Preferably, the top end of the component plate on one side of the transmission frame is provided with a first side plate, and the top end of the component plate on the side away from the transmission frame of the first side plate is provided with a second side plate.

[0008] Preferably, a motor is installed on the outer wall of the transmission frame above the first side plate, the input end of the motor is electrically connected with the output end of the internal single-chip microcomputer of the controller, one end of the motor extends to the inside of the transmission frame and is provided with a belt transmission mechanism, and the motor is arranged to drive the belt transmission mechanism to operate.

[0009] Preferably, the end away from the motor of the belt transmission mechanism is provided with a first rotating shaft, the end away from the belt transmission mechanism of the first rotating shaft penetrates through the first side plate and is provided with a first cylindrical clamping frame, and the first cylindrical clamping frame is arranged to insert and arrange one end of the inductor device.

[0010] Preferably, a telescopic cylinder is installed on the top end of the component plate on the side away from the first cylindrical clamping frame of the second side plate through a support, the input end of the telescopic cylinder is electrically connected with the output end of the internal single-chip microcomputer of the controller, a second cylindrical clamping frame is movably arranged at the lower end inside the second side plate, the outer wall of the second cylindrical clamping frame is rotatably connected with one end of the telescopic cylinder, and the telescopic cylinder is arranged to drive the second cylindrical clamping frame to translate.

[0011] Preferably, the inner wall of the two sides of the first and second cylindrical clamping frames are provided with semicircular protrusions, the first cylindrical clamping frame is internally provided with an inductor, one end of the inductor extends to the outside of the first cylindrical clamping frame, the outer wall of both ends of the inductor is provided with two semicircular grooves, the semicircular grooves and the semicircular protrusions are matched with each other, the semicircular protrusions are inserted into the semicircular grooves, so that the first cylindrical clamping frame drives the inductor to rotate synchronously when the first cylindrical clamping frame rotates.

[0012] Preferably, the inner wall of the second side plate above the first cylindrical clamping frame is rotatably provided with a guide roller, one end of the guide roller away from the second side plate is provided with a second rotating shaft, one end of the second rotating shaft away from the guide roller penetrates through the first side plate and is provided with a second gear, the outer wall of the first rotating shaft below the second gear is fixedly provided with a first gear, the first gear and the second gear are meshed with each other, the first gear drives the second gear to rotate in the opposite direction when the first gear rotates.

[0013] Compared with the prior art, the copper wire lying device of the patch inductor has the advantages that: the copper wire lying device can not only reduce the phenomenon that the copper wire on the outer wall of the pay-off copper roll is loose and falls off, to ensure the winding effect of the copper wire on the inductor when the lying device is used, but also can quickly install the inductor, to improve the convenience when the lying device is used, and the purpose of automatically winding the copper wire on the inductor is achieved.

[0014] (1) The spring expansion piece exerts elastic pressure on one end of the linkage frame, so that the linkage frame rotates around the surface of the vertical plate and drives the limiting roller to fit the outer wall of the flower-shaped limiting disc. When the pay-off copper roll unwinds the copper wire, the pay-off copper roll drives the flower-shaped limiting disc to rotate through the rotating disc. At this time, the limiting roller rolls on the outer wall of the flower-shaped limiting disc to limit the pay-off copper roll, reducing the phenomenon that the pay-off copper roll continuously rotates due to inertia, thereby reducing the phenomenon that the copper wire on the outer wall of the pay-off copper roll is loose and falls off, to ensure the winding effect of the copper wire on the inductor when the lying device is used.

[0015] (2) One end of the inductor is inserted into the interior of the first cylindrical clamping frame, and then the expansion cylinder is started to drive the second cylindrical clamping frame to translate, so that the other end of the inductor is inserted into the interior of the second cylindrical clamping frame. At this time, the semicircular protrusions on the inner walls of the first and second cylindrical clamping frames are inserted into the semicircular groove regions on both sides of the inductor. The purpose of quickly installing the inductor is achieved, thereby improving the convenience when the lying device is used.

[0016] (3) through the copper wire is wound on the outer wall of the pay-off copper roll, and one end of the copper wire is connected to the outer wall of the inductor device, when the motor drives the belt transmission mechanism to run, the belt transmission mechanism drives the first cylindrical clamping frame to rotate through the first rotating shaft, so that the first cylindrical clamping frame drives the inductor device to rotate synchronously, and the second cylindrical clamping frame at one end of the telescopic air cylinder rotates synchronously, so that the copper wire is wound on the outer wall of the inductor device, so that the purpose of automatically winding the copper wire on the inductor device is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;

[0018] Figure 2 It is a three-dimensional structure schematic diagram of the utility model; Figure 1 It is an enlarged structure schematic diagram of A in the utility model;

[0019] Figure 3 It is a side view structure schematic diagram of the inductor device of the utility model;

[0020] Figure 4 It is a rear view structure schematic diagram of the rotating disc of the utility model.

[0021] In the drawing: 1, rack; 2, base plate; 3, vertical plate; 4, rotating disc; 5, shaft rod; 6, pay-off copper roll; 7, base frame; 8, control frame; 9, controller; 10, placing piece plate; 11, transmission frame; 12, motor; 13, belt transmission mechanism; 14, first rotating shaft; 15, first cylindrical clamping frame; 16, inductor device; 1601, semicircular groove; 17, first side plate; 18, second side plate; 19, telescopic air cylinder; 20, second cylindrical clamping frame; 21, guide roller; 22, first gear; 23, second rotating shaft; 24, second gear; 25, semicircular protrusion; 26, spring telescopic piece; 27, linkage frame; 28, limiting roller; 29, flower-shaped limiting disc; 30, connecting shaft. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-4The utility model provides an embodiment: a kind of copper wire lying winding device of patch inductor, including rack 1, the bottom of rack 1 one side is equipped with substrate 2, substrate 2 top one side is equipped with vertical plate 3, the surface of vertical plate 3 is rotatably installed with two connecting shafts 30, the end of connecting shaft 30 away from vertical plate 3 is equipped with flower-shaped limit disc 29, the surface of flower-shaped limit disc 29 is equipped with turntable 4, the center position of turntable 4 surface is fixed with shaft 5, the outer wall of shaft 5 is equipped with pay-off copper roll 6, the surface of vertical plate 3 of flower-shaped limit disc 29 side is rotatably installed with spring telescopic piece 26 by support, the surface of vertical plate 3 of spring telescopic piece 26 side is rotatably installed with linkage frame 27 by support, one end of linkage frame 27 is connected with one end of spring telescopic piece 26, the outer wall of linkage frame 27 away from spring telescopic piece 26 side is rotatably installed with limit roller 28 by support, the outer wall of limit roller 28 and the outer wall of flower-shaped limit disc 29 are touched, the bottom of rack 1 of substrate 2 one side is equipped with base frame 7, the top of base frame 7 is equipped with component plate 10, the outer wall of component plate 10 one side is equipped with transmission frame 11;

[0024] When using, the transmission frame 11 is set to facilitate the installation of the belt transmission mechanism 13 and other related transmission components.

[0025] The top of the component plate 10 on one side of the transmission frame 11 is equipped with a first side plate 17, and the top of the component plate 10 away from the transmission frame 11 is equipped with a second side plate 18.

[0026] When using, the second side plate 18 is set to facilitate the movable installation of the guide roller 21.

[0027] A motor 12 is installed on the outer wall of the transmission frame 11 above the first side plate 17, the input end of the motor 12 is electrically connected with the output end of the single-chip microcomputer inside the controller 9, and one end of the motor 12 extends to the inside of the transmission frame 11 and is equipped with a belt transmission mechanism 13.

[0028] When using, the motor 12 is set to drive the belt transmission mechanism 13 to operate.

[0029] The end of the belt transmission mechanism 13 away from the motor 12 is equipped with a first rotating shaft 14, and the end of the first rotating shaft 14 away from the belt transmission mechanism 13 penetrates the first side plate 17 and is equipped with a first cylindrical clamping frame 15.

[0030] When using, the first cylindrical clamping frame 15 is set to facilitate the plug-in installation of one end of the inductor device 16.

[0031] The second side plate 18 is provided with a telescopic cylinder 19 at the top end of the base plate 10 away from the first cylindrical frame 15. The input end of the telescopic cylinder 19 is electrically connected with the output end of the single-chip microcomputer in the controller 9. The second cylindrical frame 20 is movably arranged at the lower end of the second side plate 18. The outer wall of the second cylindrical frame 20 is rotatably connected with one end of the telescopic cylinder 19.

[0032] In use, the telescopic cylinder 19 is arranged to drive the second cylindrical frame 20 to translate.

[0033] The inner walls on both sides of the first cylindrical frame 15 and the second cylindrical frame 20 are provided with semicircular protrusions 25. The first cylindrical frame 15 is internally provided with an inductor device 16. One end of the inductor device 16 extends to the outside of the first cylindrical frame 15. The outer walls at both ends of the inductor device 16 are provided with two semicircular grooves 1601. The semicircular grooves 1601 and the semicircular protrusions 25 are matched with each other.

[0034] In use, the semicircular protrusions 25 are inserted into the semicircular grooves 1601, so that the inductor device 16 rotates synchronously when the first cylindrical frame 15 rotates.

[0035] The second side plate 18 is internally provided with a guide roller 21 rotatably arranged above the first cylindrical frame 15. One end of the guide roller 21 away from the second side plate 18 is provided with a second rotating shaft 23. The second rotating shaft 23 penetrates the first side plate 17 and is provided with a second gear 24 away from the guide roller 21. The outer wall of the first rotating shaft 14 is fixedly provided with a first gear 22 below the second gear 24. The first gear 22 and the second gear 24 are meshed with each other.

[0036] In use, the first gear 22 and the second gear 24 are meshed with each other, so that the second gear 24 rotates in the opposite direction when the first gear 22 rotates.

[0037] The inner wall of the rack 1 away from the base plate 2 is provided with a control frame 8. The surface of the control frame 8 is provided with a controller 9.

[0038] The embodiment of the present application is used, first by inserting one end of the inductor 16 in the first cylindrical frame 15, then start the telescopic cylinder 19, so that the second cylindrical frame 20 is driven to translate, so that the other end of the inductor 16 is inserted in the second cylindrical frame 20, at this time the first cylindrical frame 15 and the second cylindrical frame 20 wall on the semicircle protruding 25 is inserted in the semicircle groove 1601 area on both sides of the inductor 16, that is, the inductor 16 can be clamped and placed, then by winding the copper wire on the outer wall of the copper coil 6, and connecting one end of the copper wire to the outer wall of the inductor 16, when the motor 12 drives the belt transmission mechanism 13 to run, the belt transmission mechanism 13 drives the first cylindrical frame 15 to rotate through the first rotating shaft 14, so that the first cylindrical frame 15 drives the inductor 16 to rotate synchronously, and the second cylindrical frame 20 at one end of the telescopic cylinder 19 is synchronous rotation, so that the copper wire is wound on the outer wall of the inductor 16, then the first rotating shaft 14 drives the first gear 22 to rotate, because the first gear 22 and the second gear 24 are engaged with each other, so that the first gear 22 drives the second rotating shaft 23 to rotate through the second gear 24, and the second rotating shaft 23 drives the guide roller 21 to rotate with the first cylindrical frame 15, that is, the copper wire is guided to the outer wall of the inductor 16, finally the spring telescopic part 26 exerts elastic pressure on one end of the linkage frame 27, so that the linkage frame 27 rotates around the surface of the vertical plate 3, and the linkage frame 27 drives the limiting roller 28 to adhere to the outer wall of the flower-shaped limiting disc 29, when the copper coil 6 is unwound, the copper coil 6 drives the flower-shaped limiting disc 29 to rotate through the rotating disc 4, at this time the limiting roller 28 is located on the outer wall of the flower-shaped limiting disc 29 to roll, so as to limit the copper coil 6, reduce the phenomenon of continuous rotation of the copper coil 6 due to inertia, reduce the phenomenon of copper wire loosening and falling off on the outer wall of the copper coil 6, so as to complete the use of the winding device.

Claims

1. A copper wire flat winding device for a chip inductor, characterized by: The utility model provides a kind of flower-shaped limiting disc (29) is provided on the surface of the stand (3) of the stand (1) of the base plate (2) of the bottom of the stand (1), and the rotary disc (4) is provided on the surface of the flower-shaped limiting disc (29), and the shaft rod (5) is fixed on the surface of the rotary disc (4) in the center position, and the pay-off copper roll (6) is sleeved on the outer wall of the shaft rod (5), and the spring telescopic piece (26) is rotatably installed on the surface of the stand (3) on one side of the flower-shaped limiting disc (29) by support, and the linkage frame (27) is rotatably installed on the surface of the stand (3) on one side of the spring telescopic piece (26) by support, and one end of the linkage frame (27) is connected with one end of the spring telescopic piece (26), and the limiting roller (28) is rotatably installed on the outer wall of the linkage frame (27) away from the spring telescopic piece (26) side by support, and the outer wall of the limiting roller (28) is touched with the outer wall of the flower-shaped limiting disc (29), and the base plate (2) one side's stand (1) bottom is equipped with the chassis (7), and the control frame (8) is equipped on the inner wall of the chassis (7) away from the base plate (2) side's stand (1), and the controller (9) is installed on the surface of the control frame (8).

2. The copper wire laying device for patch inductor according to claim 1, characterized in that: The top of the chassis (7) is provided with a component plate (10), and the outer wall of one side of the component plate (10) is provided with a transmission frame (11).

3. A copper wire laying device for patch inductor according to claim 2, characterized in that: The top of the component plate (10) on one side of the transmission frame (11) is provided with a first side plate (17), and the top of the component plate (10) away from the transmission frame (11) side of the first side plate (17) is provided with a second side plate (18).

4. The apparatus of claim 3, wherein: The motor (12) is installed on the outer wall of the transmission frame (11) above the first side plate (17), the input end of the motor (12) is electrically connected with the output end of the internal single-chip microcomputer of the controller (9), one end of the motor (12) extends to the inside of the transmission frame (11) and is provided with a belt drive mechanism (13).

5. A copper wire laydown device for patch inductors as defined in claim 4, wherein: The first rotating shaft (14) is provided on one end of the belt drive mechanism (13) away from the motor (12), and the first rotating shaft (14) penetrates the first cylindrical clamping frame (15) on one end away from the belt drive mechanism (13).

6. A device for flat winding of copper wire for patch inductors according to claim 5, characterized in that: The top of the component plate (10) away from the first cylindrical clamping frame (15) side of the second side plate (18) is provided with a telescopic cylinder (19) by support, the input end of the telescopic cylinder (19) is electrically connected with the output end of the internal single-chip microcomputer of the controller (9), and the second cylindrical clamping frame (20) is movably arranged at the lower end in the second side plate (18), and the outer wall of the second cylindrical clamping frame (20) is rotatably connected with one end of the telescopic cylinder (19).

7. A device for flat winding of copper wire for patch inductors according to claim 6, characterized in that: The inner wall of both sides of the first and second cylindrical clamping frames (15, 20) is provided with a semicircular protrusion (25), the inside of the first cylindrical clamping frame (15) is provided with an inductor (16), one end of the inductor (16) extends to the outside of the first cylindrical clamping frame (15), the outer wall of both ends of the inductor (16) is provided with two semicircular grooves (1601), and the semicircular grooves (1601) and the semicircular protrusions (25) are matched with each other.

8. The apparatus of claim 5, wherein: The inner wall of the second side plate (18) above the first cylindrical clamping frame (15) is rotatably provided with a guide roller (21), one end of the guide roller (21) away from the second side plate (18) is provided with a second rotating shaft (23), one end of the second rotating shaft (23) away from the guide roller (21) penetrates through the first side plate (17) and is provided with a second gear (24), the outer wall of the first rotating shaft (14) below the second gear (24) is fixedly provided with a first gear (22), and the first gear (22) and the second gear (24) are meshed with each other.

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