Television backboard side pushing module

Abstract

The utility model relates to the technical field of television backboard gluing processing, and discloses a television backboard side pushing module which comprises a glue sprayer and a roller conveying line fixedly installed in the glue sprayer, and an X-axis stroke module and a Y-axis stroke module are fixedly installed in the glue sprayer. The Y-axis stroke modules are symmetrically arranged on the two sides of the roller conveying line and are parallel to the conveying direction of the roller conveying line, and the X-axis stroke modules are symmetrically arranged on the outer side of the roller conveying line and are perpendicular to the conveying direction of the roller conveying line. The X-axis stroke module comprises a first supporting assembly, a first moving assembly and a lifting assembly. According to the television backboard side pushing module, by arranging the bidirectional side pushing positioning mechanism, full-automatic positioning of various large-size television backboard products is achieved during glue spraying machining, and the production efficiency is greatly improved in the production process.

Description

Technical Field

[0001] This utility model relates to the field of TV back panel adhesive processing technology, specifically a TV back panel side push module. Background Technology

[0002] The adhesive coating process for the TV back panel is a crucial step in TV manufacturing. Through adhesive coating, the TV back panel can enhance structural bonding strength, prevent detachment, and provide waterproofing. The choice of process directly affects product quality, environmental friendliness, and production efficiency.

[0003] However, most domestic TV back panel adhesive coating processes still rely on manual or semi-automatic positioning for adhesive application. Manually processed products are of low quality, inconsistent in quality, and inefficient. While semi-automatic positioning offers some improvement in quality consistency and efficiency compared to manual positioning, it still falls short of meeting high-quality processing requirements, resulting in lower-quality products. Furthermore, while imported equipment meets high-precision requirements, its high price makes it unaffordable for many domestic customers. Therefore, we propose a TV back panel side-pushing module to address these issues. Utility Model Content

[0004] The purpose of this utility model is to provide a TV back panel side push module to solve the problem mentioned in the background art that existing TV back panel products are not easy to automate during the glue spraying process, resulting in low product processing quality and efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a TV back panel side push module, comprising a glue spraying machine and a roller conveyor line fixedly installed inside the glue spraying machine. An X-axis stroke module and a Y-axis stroke module are fixedly installed inside the glue spraying machine. The Y-axis stroke modules are symmetrically arranged on both sides of the roller conveyor line and are arranged parallel to the conveying direction of the roller conveyor line. The X-axis stroke modules are symmetrically arranged on the outside of the roller conveyor line and are arranged perpendicular to the conveying direction of the roller conveyor line.

[0006] As a preferred technical solution of this utility model, the X-axis stroke module includes a first support component, a first moving component, and a lifting component. The first support component is fixedly installed inside the glue spraying machine, and the first moving component is installed on the top of the first support component, and the lifting component is provided on one side of the first moving component.

[0007] As a preferred technical solution of this utility model, the first support component includes a first support fixedly installed inside the glue spraying machine, a first electric slide rail fixedly installed on the top of the first support, and a first servo motor provided on one side of the first electric slide rail. The first support is symmetrically arranged at the bottom of the first electric slide rail and provides support for the first electric slide rail.

[0008] As a preferred embodiment of the present invention, the first moving component includes a first electric slider slidably connected to the top surface of the first electric slide rail, a moving frame fixedly provided at the outer end of the first electric slider, the first electric slider and the first support component being symmetrically arranged at both ends of the moving frame, and the moving frame being arranged above the roller conveyor line.

[0009] As a preferred technical solution of this utility model, the movable frame and the lifting assembly are both arranged perpendicular to the conveying direction of the roller conveyor line. The lifting assembly includes a lifting cylinder and a first guide rail fixedly installed on the outer end face of one side of the movable frame. A connecting block is fixedly installed on the telescopic end of the lifting cylinder, and a first push plate is fixedly installed on one end of the connecting block.

[0010] As a preferred technical solution of this utility model, the first guide rail is symmetrically arranged on both sides of the lifting cylinder, and the first connecting rod is slidably connected inside the first guide rail, and the first connecting rod is fixedly connected to the first push plate.

[0011] As a preferred technical solution of this utility model, the Y-axis stroke module includes a second support component and a second moving component disposed on the top of the second support component. The second support component includes a second support fixedly installed inside the glue spraying machine, and a fixing plate is fixedly disposed on the top of the second support.

[0012] As a preferred technical solution of this utility model, the second support component further includes a second electric slide rail and a second guide rail fixedly installed on the top surface of the fixed plate. The second guide rail is symmetrically arranged on both sides of the second electric slide rail, and a second servo motor is provided on one side of the second electric slide rail.

[0013] As a preferred embodiment of the present invention, the second moving component includes a second electric slider that is slidably connected to the top of the second electric slide rail, and a moving plate is fixedly provided on the top surface of the second electric slider.

[0014] As a preferred embodiment of the present invention, the second moving component further includes a second connecting rod that is slidably connected inside the second guide rail, and the second connecting rod is symmetrically fixedly connected to the bottom end face of the moving plate, and a second push plate is fixedly provided at one end of the second connecting rod facing the roller conveyor line.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the TV back panel side push module, by setting a bidirectional side push positioning mechanism, realizes fully automatic positioning of various large-size TV back panel products during the glue spraying process, which greatly improves production efficiency in the production process;

[0016] 1. The X-axis travel module is symmetrically arranged on the outside of the roller conveyor line, and the X-axis travel module is set perpendicular to the conveying direction of the roller conveyor line. At the same time, the Y-axis travel module is symmetrically arranged on both sides of the roller conveyor line, and the Y-axis travel module is set parallel to the conveying direction of the roller conveyor line. Both the X and Y axes use servo motors to drive the entire side push module. Through the bidirectional side push of the X-axis travel module and the Y-axis travel module, the TV back panel is centered and positioned, which can quickly achieve accurate planar positioning of the TV back panel and effectively improve production efficiency.

[0017] 2. By setting a lifting component on one side of the first moving component, the connecting block can be raised and lowered by the extension and retraction of the lifting cylinder, so that the first push plate can move along the Z direction above the roller conveyor line. The first push plate drives the glue spraying head to the target position, and the glue supply system is started at the same time to spray glue on the TV back panel. After the glue spraying is completed, the TV back panel flows out with the carrier through the roller conveyor line, realizing rapid operation, solving the problems of poor adaptability and low efficiency of traditional equipment, improving production efficiency, and being suitable for high-precision automated production lines. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective;

[0020] Figure 3 This is a schematic diagram of the connection structure between the side-push module and the TV back panel of this utility model;

[0021] Figure 4 This is a schematic diagram of the Y-axis travel module in this utility model;

[0022] Figure 5 This is an exploded view of the Y-axis stroke module in this utility model;

[0023] Figure 6 This is a schematic diagram of the X-axis travel module in this utility model;

[0024] Figure 7 This is a schematic diagram of the connection structure between the first support component and the first electric slider of this utility model;

[0025] Figure 8 This is an exploded structural diagram of the connection between the mobile frame and the lifting assembly of this utility model;

[0026] Figure 9 This is a schematic diagram of the overall structure of the glue spraying machine in this utility model.

[0027] In the diagram: 100, X-axis travel module; 110, first support assembly; 111, first support; 112, first electric slide rail; 113, first servo motor; 120, first moving assembly; 121, first electric slider; 122, moving frame; 130, lifting assembly; 131, lifting cylinder; 132, connecting block; 133, first guide rail; 134, first connecting rod; 135, first push plate; 200, Y-axis travel module; 210, second support assembly; 211, second support; 212, fixed plate; 213, second electric slide rail; 214, second servo motor; 215, second guide rail; 220, second moving assembly; 221, second electric slider; 222, moving plate; 223, second connecting rod; 224, second push plate. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figure 1-9 This utility model provides a technical solution: a TV back panel side-pushing module, including a glue spraying machine and a roller conveyor line fixedly installed inside the glue spraying machine. An X-axis travel module 100 and a Y-axis travel module 200 are fixedly installed inside the glue spraying machine. The Y-axis travel modules 200 are symmetrically arranged on both sides of the roller conveyor line and are parallel to the conveying direction of the roller conveyor line. The X-axis travel modules 100 are symmetrically arranged on the outside of the roller conveyor line and are perpendicular to the conveying direction of the roller conveyor line. Figure 1 , Figure 2 and Figure 9 As shown, the X-axis travel module 100, Y-axis travel module 200 and roller conveyor are integrated and installed inside the glue spraying machine. The overall structure of the device is compact and occupies little space.

[0030] Specific examples Figure 1 and Figure 6 As shown, the X-axis travel module 100 includes a first support assembly 110, a first moving assembly 120, and a lifting assembly 130. The first support assembly 110 is fixedly installed inside the glue spraying machine, and the first moving assembly 120 is mounted on the top of the first support assembly 110. The lifting assembly 130 is located on one side of the first moving assembly 120. Figure 7 and Figure 8 As shown, the first support assembly 110 includes a first support 111 fixedly installed inside the glue sprayer, and a first electric slide rail 112 fixedly installed on the top of the first support 111. A first servo motor 113 is provided on one side of the first electric slide rail 112. The first support 111 is symmetrically arranged at the bottom of the first electric slide rail 112 to support the first electric slide rail 112.

[0031] Furthermore, the first moving component 120 includes a first electric slider 121 slidably connected to the top surface of the first electric slide rail 112, and a moving frame 122 is fixedly disposed at the outer end of the first electric slider 121, specifically as follows: Figure 7 As shown, the first electric slider 121 can be controlled by the first servo motor 113 to slide at the top of the first electric slide rail 112, in combination with... Figure 1 and Figure 6 As shown, since the first electric slider 121 and the first support assembly 110 are symmetrically arranged at both ends of the movable frame 122, and the movable frame 122 is arranged above the roller conveyor line, the movable frame 122 can be moved along the X direction above the roller conveyor line by sliding the first electric slider 121 on the top of the first electric slide rail 112.

[0032] Furthermore, both the movable frame 122 and the lifting assembly 130 are arranged perpendicular to the conveying direction of the roller conveyor line. The lifting assembly 130 includes a lifting cylinder 131 and a first guide rail 133 fixedly mounted on the outer end face of one side of the movable frame 122. A connecting block 132 is fixedly mounted on the telescopic end of the lifting cylinder 131, and a first push plate 135 is fixedly mounted on one end of the connecting block 132. Specifically, as shown... Figure 6 and Figure 8 As shown, since the first guide rail 133 is symmetrically arranged on both sides of the lifting cylinder 131, and the first connecting rod 134 is slidably connected inside the first guide rail 133, and the first connecting rod 134 is fixedly connected to the first push plate 135, the first push plate 135 can be moved along the Z direction above the roller conveyor line by the extension and retraction of the lifting cylinder 131 to drive the connecting block 132 to rise and fall. The first push plate 135 pushes and positions both ends of the TV back panel. At the same time, the sliding and lifting of the first connecting rod 134 inside the first guide rail 133 limits the movement of the first push plate 135, making the movement stability of the first push plate 135 better.

[0033] Specific examples Figure 4 As shown, the Y-axis travel module 200 includes a second support assembly 210 and a second moving assembly 220 disposed on top of the second support assembly 210, combined with Figure 4 and Figure 5As shown, the second support assembly 210 includes a second support 211 fixedly installed inside the glue sprayer, and a fixing plate 212 is fixedly installed on the top of the second support 211. At the same time, the second support assembly 210 also includes a second electric slide rail 213 and a second guide rail 215 fixedly installed on the top surface of the fixing plate 212. A second servo motor 214 is provided on one side of the second electric slide rail 213. Since the second moving assembly 220 includes a second electric slider 221 slidably connected to the top of the second electric slide rail 213, and a moving plate 222 is fixedly installed on the top surface of the second electric slider 221, the second electric slider 221 can be moved at the top of the second electric slide rail 213 by the second servo motor 214, which can drive the moving plate 222 to move in the Y direction.

[0034] Furthermore, the second guide rails 215 are symmetrically arranged on both sides of the second electric slide rail 213. Simultaneously, the second moving assembly 220 also includes a second connecting rod 223 slidably connected inside the second guide rails 215. The second connecting rod 223 is symmetrically fixedly connected to the bottom end face of the moving plate 222, and a second push plate 224 is fixedly arranged at the end of the second connecting rod 223 facing the roller conveyor line. Specifically, as shown... Figure 4 and Figure 5 As shown, when the movable plate 222 moves along the Y direction, the second connecting rod 223 slides along the Y direction inside the second guide rail 215, thereby driving the second push plate 224 to move along the Y direction, and pushing and positioning the two sides of the TV back panel through the second push plate 224.

[0035] Furthermore, servo motors are used to drive the entire side-push module on both the X and Y axes, enabling rapid and precise positioning. The first push plate 135 has a travel distance of 400mm along the X direction and a lifting travel distance of 50mm along the Z direction. Meanwhile, the second push plate 224 has a travel distance of 200mm along the Y direction. Through the bidirectional side-push of the X-axis travel module 100 and the Y-axis travel module 200, the precise planar positioning of the TV back panel is achieved.

[0036] The working principle of this utility model is as follows: When using this TV back panel side push module, the TV back panel is first fixed above the carrier, and the carrier is transported to the glue spraying station via a roller conveyor. Figure 3 and Figure 9As shown, an X-axis travel module 100 and a Y-axis travel module 200 are provided inside the glue spraying machine. The X-axis travel module 100 is symmetrically arranged on the outside of the roller conveyor line and is perpendicular to the conveying direction of the roller conveyor line. At the same time, the Y-axis travel module 200 is symmetrically arranged on both sides of the roller conveyor line and is parallel to the conveying direction of the roller conveyor line. The first electric slider 121 slides on the top of the first electric slide rail 112, driving the moving frame 122 to move along the X direction above the roller conveyor line, so that the first push plate 135 pushes the TV back panel for positioning.

[0037] Furthermore, the second electric slider 221 is driven by the second servo motor 214 to move at the top of the second electric slide rail 213. The second electric slider 221 drives the moving plate 222 to move along the Y direction. At the same time, the second connecting rod 223 slides inside the second guide rail 215 along the Y direction, thereby causing the second push plate 224 to move along the Y direction. The second push plate 224 pushes and positions the two sides of the TV back panel.

[0038] Combination Figure 2 and Figure 3 As shown, servo motors are used on both the X and Y axes to drive the entire side push module, enabling the side push module to center and position the TV back panel, thereby achieving accurate positioning of the TV back panel. At the same time, the lifting cylinder 131 extends and retracts, driving the connecting block 132 to rise and fall, which allows the first push plate 135 to move along the Z direction above the roller conveyor line. The first push plate 135 drives the glue spraying head to the target position, and the glue supply system is simultaneously activated to spray glue onto the TV back panel. After the glue spraying is completed, the TV back panel flows out along the roller conveyor line with the carrier. This solves the problems of poor adaptability and low efficiency of traditional equipment and is suitable for high-precision automated production lines.

[0039] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A TV back panel side-pushing module, comprising a glue spraying machine and a roller conveyor line fixedly installed inside the glue spraying machine, characterized in that: The glue spraying machine is internally fixedly equipped with an X-axis stroke module (100) and a Y-axis stroke module (200). The Y-axis stroke module (200) is symmetrically arranged on both sides of the roller conveyor line and is arranged parallel to the conveying direction of the roller conveyor line. The X-axis stroke module (100) is symmetrically arranged on the outside of the roller conveyor line and is arranged perpendicular to the conveying direction of the roller conveyor line.

2. A TV back panel side-push module according to claim 1, characterized in that: The X-axis travel module (100) includes a first support component (110), a first moving component (120), and a lifting component (130). The first support component (110) is fixedly installed inside the glue sprayer, and the first moving component (120) is installed on the top of the first support component (110), and the lifting component (130) is provided on one side of the first moving component (120).

3. A TV back panel side-push module according to claim 2, characterized in that: The first support assembly (110) includes a first support (111) fixedly installed inside the glue spraying machine. A first electric slide rail (112) is fixedly installed on the top of the first support (111), and a first servo motor (113) is provided on one side of the first electric slide rail (112). The first support (111) is symmetrically arranged at the bottom of the first electric slide rail (112) and provides support for the first electric slide rail (112).

4. A side-push module for a TV back panel according to claim 3, characterized in that: The first moving component (120) includes a first electric slider (121) slidably connected to the top surface of the first electric slide rail (112). A moving frame (122) is fixedly provided at the outer end of the first electric slider (121). The first electric slider (121) and the first support component (110) are symmetrically arranged at both ends of the moving frame (122), and the moving frame (122) is arranged above the roller conveyor line.

5. A TV back panel side-push module according to claim 4, characterized in that: The movable frame (122) and the lifting assembly (130) are both arranged perpendicular to the conveying direction of the roller conveyor line. The lifting assembly (130) includes a lifting cylinder (131) and a first guide rail (133) fixedly installed on the outer end face of one side of the movable frame (122). A connecting block (132) is fixedly installed on the telescopic end of the lifting cylinder (131), and a first push plate (135) is fixedly installed on one end of the connecting block (132).

6. A TV back panel side-push module according to claim 5, characterized in that: The first guide rail (133) is symmetrically arranged on both sides of the lifting cylinder (131), and the first connecting rod (134) is slidably connected inside the first guide rail (133), and the first connecting rod (134) is fixedly connected to the first push plate (135).

7. A TV back panel side-push module according to claim 6, characterized in that: The Y-axis travel module (200) includes a second support component (210) and a second moving component (220) disposed on the top of the second support component (210). The second support component (210) includes a second support (211) fixedly installed inside the glue spraying machine, and a fixing plate (212) is fixedly disposed on the top of the second support (211).

8. A TV back panel side-push module according to claim 7, characterized in that: The second support assembly (210) also includes a second electric slide rail (213) and a second guide rail (215) fixedly installed on the top surface of the fixed plate (212). The second guide rail (215) is symmetrically arranged on both sides of the second electric slide rail (213), and a second servo motor (214) is provided on one side of the second electric slide rail (213).

9. A TV back panel side-push module according to claim 8, characterized in that: The second moving component (220) includes a second electric slider (221) slidably connected to the top of the second electric slide rail (213), and a moving plate (222) is fixedly provided on the top surface of the second electric slider (221).

10. A side-push module for a TV back panel according to claim 9, characterized in that: The second moving component (220) further includes a second connecting rod (223) slidably connected inside the second guide rail (215), and the second connecting rod (223) is symmetrically fixedly connected to the bottom end face of the moving plate (222). A second push plate (224) is fixedly provided at one end of the second connecting rod (223) facing the roller conveyor line.

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