Oil removal device for hot galvanizing processing

Abstract

The utility model provides an oil removal device for hot galvanizing processing, which comprises a hot galvanizing oil removal case, two wave-making fluctuating mechanisms and a piece placing screen frame, the wave-making fluctuating mechanisms are mounted on the hot galvanizing oil removal case, and the two wave-making fluctuating mechanisms are fixedly connected with the piece placing screen frame; according to the utility model, the high-pressure gas foaming technology is introduced and innovatively combined with the wave-making fluctuating mechanism, so that grease and dirt on the surface of a steel workpiece can be more thoroughly and efficiently stripped and cleaned, and the clever design of the workpiece placing net frame ensures that cleaning liquid can uniformly cover and act on the surface of the workpiece; the problem of non-uniformity in a traditional cleaning mode is solved, the device is particularly suitable for cleaning of precise parts in complex shapes, and the comprehensiveness and quality of cleaning are improved.

Description

Technical Field

[0001] This utility model belongs to the field of degreasing technology for hot-dip galvanized parts, and particularly relates to a degreasing device for hot-dip galvanizing. Background Technology

[0002] Hot-dip galvanizing, as a highly efficient and durable metal surface treatment method, relies on the chemical reaction between molten metal and the iron substrate to form a robust alloy layer. This not only achieves a tight bond between the coating and the substrate but also endows the coated parts with a uniform and aesthetically pleasing appearance, strong adhesion, and a long service life. The ingenuity of this process lies in its meticulous arrangement of steps, from degreasing and oil removal, pickling and rust removal to final drying and inspection; each step is crucial.

[0003] In the degreasing and oil removal process, a crucial pretreatment step before hot-dip galvanizing, the purpose is to thoroughly remove water-insoluble impurities such as grease and dirt adhering to the surface of steel parts. If these impurities are not effectively removed, they will severely interfere with subsequent rust removal, the penetration of solvent-assisted plating, and the uniformity and adhesion of the hot-dip galvanized layer. However, traditional brush scraping degreasing methods have significant limitations: on the one hand, grease and debris easily accumulate inside the brush, and if not properly maintained, these contaminants may repeatedly contaminate the workpiece surface; on the other hand, the physical contact method of the brush makes it difficult to reach the tiny crevices and complex structures on the workpiece surface, limiting its cleaning effect, especially for precision or specially shaped parts.

[0004] Therefore, it is essential to invent a degreasing device for hot-dip galvanizing. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides an oil removal device for hot-dip galvanizing, including a hot-dip galvanizing oil removal machine box, a wave-making and undulating mechanism and a component placement mesh frame. The wave-making and undulating mechanism is installed on the hot-dip galvanizing oil removal machine box. There are two wave-making and undulating mechanisms, and the two wave-making and undulating mechanisms are fixedly connected to the component placement mesh frame.

[0006] The hot-dip galvanizing degreasing machine includes a cleaning tank, a foaming pipe, a support plate, and a drive motor. The foaming pipe is installed inside the lower part of the cleaning tank and is connected to a high-pressure pipeline. Four support plates are fixedly installed on the cleaning tank, and the drive motor is fixedly installed on the outside of the support plates. The output end of the drive motor is fixed to the wave-making mechanism.

[0007] The wave-making mechanism includes a drive disk, a connecting shaft, a drive rod, a connecting seat, a horizontal plate, and a wave head. There are two drive disks, one of which is fixed to the output end of the drive motor, and the other drive disk is rotatably mounted on the support plate. The connecting shaft is fixedly mounted on the two drive disks, and the connecting shaft is rotatably connected to the two drive rods respectively. The lower end of the connecting shaft is rotatably connected to the connecting seat, and the connecting seat is fixedly mounted on the horizontal plate. The horizontal plate is fixedly connected to the wave head and the placement mesh frame respectively.

[0008] Preferably, the placement mesh frame is provided with numerous gaps or through holes that allow liquid flow, and the placement mesh frame is located between the two wave-making undulation mechanisms and above the hot-dip galvanizing degreasing machine box.

[0009] Preferably, the bubble-generating tube is a serpentine bend, and the bubble-generating tube has numerous through holes that allow high-pressure gas to pass through, through which the high-pressure gas is injected into the liquid medium inside the cleaning tank.

[0010] Preferably, the drive disk is located inside the support plate, wherein the two support plates are rotatably connected to the drive disk via a spindle, and the rotation of the drive disk is used to drive the wave generator and the wave generator to perform up-and-down reciprocating motion.

[0011] Preferably, the wave generator is slidably installed on the inner wall of the cleaning tank, and the wave generator is provided with an inclined surface, which is used to cut into the water surface and squeeze and push the liquid medium.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This invention innovatively combines high-pressure gas foaming technology with a wave-forming mechanism to achieve a more thorough and efficient removal and cleaning of grease and dirt from the surface of steel parts. The ingenious design of the mesh frame ensures that the cleaning fluid can evenly cover and act on the workpiece surface, solving the unevenness problem of traditional cleaning methods. It is particularly suitable for cleaning complex shapes and precision parts, improving the comprehensiveness and quality of cleaning. Furthermore, this design is highly automated, reducing the burden of manual operation, improving work efficiency and stability, and minimizing cleaning quality fluctuations caused by human factors. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the wave-making mechanism of this utility model.

[0016] Figure 3 This is a structural schematic diagram of the hot-dip galvanizing degreasing machine casing of this utility model.

[0017] In the picture:

[0018] Hot-dip galvanized degreasing machine housing 1, cleaning tank 11, bubble generating pipe 12, support plate 13, drive motor 14, wave generating mechanism 2, drive disc 21, connecting shaft 22, drive rod 23, connecting seat 24, horizontal plate 25, wave generating head 26, component frame 3. Detailed Implementation

[0019] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0020] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0021] As attached Figure 1 To be continued Figure 3 As shown:

[0022] This utility model provides an oil removal device for hot-dip galvanizing, including a hot-dip galvanizing oil removal machine box 1, a wave-making undulation mechanism 2, and a component placement mesh frame 3. The wave-making undulation mechanism 2 is installed on the hot-dip galvanizing oil removal machine box 1. There are two wave-making undulation mechanisms 2, and the two wave-making undulation mechanisms 2 are fixedly connected to the component placement mesh frame 3.

[0023] The hot-dip galvanizing degreasing chamber 1 includes a cleaning tank 11, a bubble-generating pipe 12, support plates 13, and a drive motor 14. The bubble-generating pipe 12 is installed inside the lower part of the cleaning tank 11 and is connected to a high-pressure pipeline. Four support plates 13 are fixedly installed on the cleaning tank 11, and the drive motor 14 is fixedly installed on the outside of the support plates 13. The output end of the drive motor 14 is fixed to the wave-making mechanism 2. The hot-dip galvanizing degreasing chamber 1 can perform efficient cleaning treatment on the workpiece through the generated high-pressure bubbles.

[0024] The wave-making mechanism 2 includes a drive disk 21, a connecting shaft 22, a drive rod 23, a connecting seat 24, a horizontal plate 25, and a wave head 26. Two drive disks 21 are provided; one drive disk 21 is fixed to the output end of the drive motor 14, and the other drive disk 21 is rotatably mounted on the support plate 13. The connecting shaft 22 is fixedly mounted on both drive disks 21, and the connecting shaft 22 is rotatably connected to the two drive rods 23 respectively. The lower end of the connecting shaft 22 is rotatably connected to the connecting seat 24, which is fixedly mounted on the horizontal plate 25. The horizontal plate 25 is fixedly connected to the wave head 26 and the placement mesh frame 3 respectively. The reciprocating motion of the wave-making mechanism 2 can create undulating waves in the liquid, further improving the cleaning effect and allowing the bubbles to move over a wider range.

[0025] Example 1:

[0026] In this embodiment, the hot-dip galvanizing degreasing chamber (1) is the core component of the entire system, with an ingenious internal design to achieve efficient degreasing and oil removal. The cleaning tank 11, as the main body, accommodates most of the cleaning operations. A crucial component—the placement mesh frame 3—is installed above the cleaning tank 11. The placement mesh frame 3 is designed with numerous gaps or through-holes, allowing the cleaning fluid to flow freely and ensuring that the cleaning fluid can comprehensively and evenly cover and act on the surface of the steel parts placed on the mesh frame. The placement mesh frame 3 is located between two wave-making undulation mechanisms 2; this layout helps to maximize the wave effect generated by the wave-making undulation mechanisms, improving the cleaning effect.

[0027] To further enhance the cleaning effect, a serpentine bend serves as a bubble-generating pipe 12 inside the cleaning tank 11. This bubble-generating pipe 12 is covered with tiny through-holes. When high-pressure gas is injected into the liquid medium inside the cleaning tank 11 through these through-holes, a large number of microbubbles are rapidly formed. These microbubbles can more effectively penetrate and peel off grease and dirt from the surface of steel parts, playing a crucial role in the degreasing process.

[0028] The wave-generating mechanism 2 is another highlight of this embodiment. The drive disc 21 is located inside the support plate 13 and is rotatably connected to the support plate 13 via a spindle. When the drive motor 14 starts, it drives the drive disc 21 to rotate, which in turn causes the wave generator 26 to reciprocate up and down on the inner wall of the cleaning tank 11 through a series of mechanical transmissions. This reciprocating motion creates a dynamic wave effect in the liquid medium inside the cleaning tank 11, greatly enhancing the flushing and penetrating power of the cleaning fluid.

[0029] Of particular note is the design of the wave generator 26. It not only slides onto the inner wall of the cleaning tank 11 but also features a ramp. This ramp cuts into the water surface and compresses and propels the liquid medium as the wave generator 26 moves up and down, creating strong wave impacts. This design allows the cleaning fluid to penetrate deeper into the tiny gaps and complex structures of steel components, achieving a more comprehensive and thorough cleaning.

[0030] Example 2:

[0031] Preparation stage: Place the steel parts to be cleaned on the mesh frame 3, ensuring good contact between the surface of the parts and the cleaning solution. At this time, an appropriate amount of cleaning solution has been injected into the cleaning tank 11.

[0032] Foaming and Penetration: A high-pressure gas source is activated, and high-pressure gas is injected into the liquid medium within the cleaning tank 11 through tiny orifices on the foaming tube 12. This gas rapidly forms numerous microbubbles, which diffuse throughout the liquid and penetrate into the minute crevices and complex structures of the steel workpiece surface. The bursting effect and surface tension of the microbubbles help to peel off and suspend grease and dirt from the workpiece surface.

[0033] Wave generation: Simultaneously, the drive motor starts, causing the drive disc 21 of the wave generation mechanism 2 to rotate. Through mechanical transmission of components such as connecting shafts, drive rods, connecting seats, and cross plates, the drive disc 21 causes the wave generator 26 to reciprocate up and down on the inner wall of the cleaning tank 11. During this process, the inclined design of the wave generator 26 allows it to cut into the water surface and squeeze and push the liquid medium, thereby creating a strong wave effect inside the cleaning tank.

[0034] Wave scouring and penetration: The up-and-down movement and impact force of waves greatly enhance the scouring and penetrating power of the cleaning fluid. Waves not only distribute the cleaning fluid more evenly across the surface of the workpiece, but also, through their dynamic characteristics, promote deep penetration of the cleaning fluid into tiny gaps and complex structures. This scouring and penetrating effect further enhances the degreasing and oil removal effect.

[0035] Cleaning Completion and Subsequent Processing: After a period of cleaning, the grease and dirt on the surface of the steel parts are effectively removed. At this point, the high-pressure gas source and drive motor can be turned off, and the parts can be removed from the placement frame 3 for subsequent hot-dip galvanizing or other operations. Simultaneously, the cleaning solution in the cleaning tank 11 can be treated and reused through a recycling system to reduce wastewater generation and discharge.

[0036] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. A degreasing device for hot-dip galvanizing, characterized in that, It includes a hot-dip galvanizing degreasing machine box (1), a wave-making undulation mechanism (2) and a component placement mesh frame (3). The wave-making undulation mechanism (2) is installed on the hot-dip galvanizing degreasing machine box (1). There are two wave-making undulation mechanisms (2), and the two wave-making undulation mechanisms (2) are fixedly connected to the component placement mesh frame (3). The hot-dip galvanizing degreasing machine box (1) includes a cleaning box (11), a foaming pipe (12), a support plate (13), and a drive motor (14). The foaming pipe (12) is installed inside the bottom of the cleaning box (11) and is connected to a high-pressure pipeline. Four support plates (13) are fixedly installed on the cleaning box (11), and the drive motor (14) is fixedly installed on the outside of the support plate (13). The output end of the drive motor (14) is fixed to the wave-making mechanism (2). The wave-making mechanism (2) includes a drive disk (21), a connecting shaft (22), a drive rod (23), a connecting seat (24), a horizontal plate (25), and a wave head (26). There are two drive disks (21), one of which is fixed to the output end of the drive motor (14), and the other drive disk (21) is rotatably mounted on the support plate (13). The connecting shaft (22) is fixedly mounted on the two drive disks (21). The connecting shaft (22) is rotatably connected to the two drive rods (23) respectively. The lower end of the connecting shaft (22) is rotatably connected to the connecting seat (24). The connecting seat (24) is fixedly mounted on the horizontal plate (25). The horizontal plate (25) is fixedly connected to the wave head (26) and the placement mesh frame (3) respectively.

2. The degreasing device for hot-dip galvanizing as described in claim 1, characterized in that: The placement mesh frame (3) is provided with numerous gaps or through holes that allow liquid flow. The placement mesh frame (3) is located between the two wave-making undulation mechanisms (2) and above the hot-dip galvanizing degreasing box (1).

3. The degreasing device for hot-dip galvanizing as described in claim 1, characterized in that: The bubble-forming tube (12) is a serpentine bend, and the bubble-forming tube (12) has a number of through holes that allow high-pressure gas to pass through. The high-pressure gas is injected into the liquid medium inside the cleaning tank (11) through the through holes.

4. The degreasing device for hot-dip galvanizing as described in claim 1, characterized in that: The drive disk (21) is located inside the support plate (13), wherein the two support plates (13) are rotatably connected to the drive disk (21) via a spindle, and the rotation of the drive disk (21) is used to drive the wave generator (26) and the wave generator (26) to perform up-and-down reciprocating motion.

5. The degreasing device for hot-dip galvanizing as described in claim 1, characterized in that: The wave generator (26) is slidably installed on the inner wall of the cleaning tank (11). The wave generator (26) is provided with an inclined surface, which is used to cut into the water surface and squeeze and push the liquid medium.

Images