Workpiece dust removal device

By combining an ion fan and a torque motor, the problem of electrostatic adsorption of dust was solved, enabling rapid dust removal and turnover of workpieces and improving the working efficiency of the workpiece dust removal device.

CN224114760UActive Publication Date: 2026-04-14YANCHENG JIANHAOYUE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANCHENG JIANHAOYUE INTELLIGENT TECHNOLOGY CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing workpiece dust removal devices cannot effectively remove dust attracted by electrostatic charge, resulting in low work efficiency and an inability to quickly flip workpieces to clean their backs.

Method used

An ion fan generates ion wind to cover the workpiece to reduce static electricity. A torque motor drives a rotating rod to swing the spray head to clean the dust, and a servo motor drives a worm gear mechanism to achieve rapid workpiece rotation.

Benefits of technology

It effectively reduces electrostatic dust adsorption, improves dust removal efficiency, and enables rapid workpiece flipping, thereby enhancing overall work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a workpiece dust removal device, which belongs to the technical field of workpiece dust removal, and comprises a protection box, a quick dust removal assembly and an overturning assembly, the quick dust removal assembly comprises two support plates arranged at the top of the inner wall of the protection box, and a rotating rod is rotatably connected between the two support plates; the dust removal device has the advantages that gas generated by the air pump is fed into the connecting base through the connecting pipe, the gas is sprayed out through the spraying head by the connecting base, then dust removal is conducted on a workpiece, ion wind is generated by the ion fan, the gas is fed into the connecting base through the conveying pipe and sprayed out through the spraying head, ions can effectively cover the workpiece, and the dust removal efficiency is improved. And the torque motor rotates to drive the rotating rod to swing leftwards and rightwards in a circulating mode, the rotating rod rotates to drive the connecting base to swing, then the spraying head swings to clean the dust of the workpiece, the spraying head can be matched with a suction pump to suck away the dust, the working efficiency is improved, and therefore the purpose of rapid dust removal is achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of workpiece dust removal technology, and specifically relates to a workpiece dust removal device. Background Technology

[0002] In the production process, in order to make the workpiece surface smoother or facilitate other processing steps, it is often necessary to remove dust from the workpiece surface. A search revealed that application number "CN201410591588.2" discloses "a workpiece dust removal device," which describes that "the workpiece to be dusted is placed on a first turntable, a drive mechanism drives the first turntable to rotate, and as the workpiece rotates with the first turntable, a brush frame removes dust from the workpiece surface. An air blowing mechanism blows gas through an outlet, air pipe, air hole, and cavity to blow away the dust on the workpiece surface. Due to the relative rotation between the first and second turntables, the gas blown out of the cavity by the air blowing mechanism has a vortex..." The device uses a vortex state to improve the dust removal effect of air blowing, resulting in good dust removal performance. The workpiece to be cleaned is placed on a first turntable, and a drive mechanism rotates the first turntable. As the workpiece rotates, the brush frame removes dust from the workpiece surface. The air blowing mechanism blows air through the outlet, air pipe, air hole, and cavity, dispersing the dust on the workpiece surface. Due to the relative rotation between the first and second turntables, the air blowing mechanism creates a vortex state when it exits the cavity, thus improving the dust removal effect and resulting in good dust removal performance. However, the above-mentioned comparative document still has the following problems in actual use:

[0003] In actual use, it is impossible to remove static electricity, which causes static electricity to attract dust, resulting in poor work efficiency. In addition, it is impossible to quickly flip the workpiece during use, making it impossible to clean its back.

[0004] Therefore, providing a device that can remove static electricity, has high working efficiency, and can quickly flip workpieces is of great practical value. Utility Model Content

[0005] The purpose of this utility model is to provide a workpiece dust removal device, which aims to solve the above-mentioned technical problems.

[0006] This utility model provides a workpiece dust removal device, including a protective box, a rapid dust removal component, and a flipping component.

[0007] The protective box has two support legs at the bottom, and a connecting frame at the bottom of the support legs. A collection box is slidably connected inside the connecting frame. A handle is provided at one end of the collection box. A sealing door is hinged to one end of the protective box. A handle is provided at one end of the sealing door. A door lock is provided inside the handle.

[0008] The rapid dust removal assembly includes two support plates set on the top of the inner wall of the protective box, a rotating rod rotatably connected between the two support plates, a connecting seat set on the outer wall of the rotating rod, a plurality of spray heads sealed and connected to the bottom of the connecting seat, an ion fan set at the top corner of the protective box, an air pump set at the other end of the protective box, a discharge hopper set at the bottom of the inner wall of the protective box, and a conveying box sealed and connected to the bottom of the discharge hopper.

[0009] The flipping assembly includes turntables rotatably connected to the inside of both sides of the protective box. The outer walls of both turntables are provided with toothed rings, the tops of both toothed rings are meshed with first gears, the tops of both first gears are meshed with second gears, the insides of both second gears are provided with auxiliary rods, the outer walls of the auxiliary rods are provided with worm gears, and the tops of the worm gears are meshed with worms.

[0010] In one embodiment of this utility model, the bottom of the conveying box is sealed and connected to a plurality of auxiliary pipes, the bottom of the plurality of auxiliary pipes is sealed and connected to a discharge pipe, one end of the discharge pipe is sealed and connected to a suction pipe, the end of the suction pipe is sealed and connected to a suction pump, one side of the suction pump is sealed and connected to a transport pipe, and the end of the transport pipe is sealed and connected to a connecting frame.

[0011] In one embodiment of this utility model, a conveying pipe is sealed and connected to one side of the ion fan, and a connecting pipe is sealed and connected to one end of the air pump. The ends of the conveying pipe and the connecting pipe both pass through the protective box and are sealed and connected to the connecting seat. A torque motor is installed at the top of the other end of the protective box. The output shaft end of the torque motor passes through one end of the inner wall of the protective box and one of the support plates and is fixedly connected to the rotating rod.

[0012] In one embodiment of this utility model, a retainer is provided inside each of the two first gears, and one side of each retainer is rotatably connected to the protective box. Two limiting blocks are rotatably connected to the outer wall of the auxiliary rod, and the bottom of each limiting block is fixedly connected to the protective box.

[0013] In one embodiment of this utility model, the top of the protective box is provided with two reinforcing plates. One end of one of the reinforcing plates is provided with a servo motor. The output shaft end of the servo motor passes through the reinforcing plate and is fixedly connected to a worm gear. One end of the worm gear is rotatably connected to the other reinforcing plate. The bottom of the servo motor is provided with two reinforcing plates, and the bottom of both reinforcing plates is fixedly connected to the protective box.

[0014] In one embodiment of this utility model, a first electric cylinder is provided on one side of each of the two turntables, and a fixing frame is provided through the output shaft ends of the two first electric cylinders through the turntables. A second electric cylinder is provided on the top of each of the two fixing frames, and a clamping plate is provided through the output shaft ends of the two second electric cylinders through the fixing frames. A controller is provided at the top corner of the protective box.

[0015] In one embodiment of this utility model, the ion fan, air pump, suction pump, torque motor, servo motor, first electric cylinder and second electric cylinder are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1) The equipped air pump allows users to easily clean dust from workpieces by turning on the air pump, ion fan, and torque motor via the controller. The air pump generates gas, which is then sent to the connecting seat through the connecting pipe. The connecting seat then sprays the gas through the nozzle, thus cleaning the workpiece. The ion fan generates ionized air, which is sent to the connecting seat through the delivery pipe and sprayed through the nozzle, effectively covering the workpiece with ions and reducing static electricity that attracts dust. The torque motor rotates the rotating rod, which rotates the connecting seat, causing the nozzle to rotate and clean the workpiece. It can also be used in conjunction with a suction pump to remove dust, improving work efficiency and achieving rapid dust removal.

[0018] 2) The worm gear allows the user to easily rotate the workpiece when needed. The user activates the servo motor via the controller, causing the servo motor to rotate the worm. The rotation of the worm drives the auxiliary rod to rotate via the worm gear. The rotation of the auxiliary rod drives the first gear to rotate via the second gear. The rotation of the first gear drives the gear ring to rotate. The gear ring drives the turntable to rotate. The rotation of the turntable drives the parts on both sides to rotate, thereby rotating the workpiece. This allows for quick cleaning of the other side, achieving the purpose of rapid rotation and improving work efficiency. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the other end of the structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the internal structure of the protective box of this utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the protective box of this utility model.

[0024] In the diagram: 100, Protective box; 110, Support leg; 120, Connecting frame; 130, Collection box; 140, Handle; 150, Sealing door; 200, Rapid dust removal assembly; 210, Support plate; 220, Rotating rod; 230, Connecting seat; 240, Spray head; 250, Ionizing fan; 260, Air pump; 270, Discharge hopper; 280, Conveying box; 300, Tilting assembly; 310, Turntable; 320, Gear ring; 330, First gear; 340, Second gear; 350, Auxiliary rod; 360, Worm gear; 370, Worm; 400, Discharge pipe; 500, Suction pipe; 600, Suction pump; 700, Discharge pipe; 800, Conveying pipe; 900, Connecting pipe; 1000, Torque motor; 1100, Fixer; 1200, Limit block; 1300, Reinforcing plate; 1400, Servo motor; 1500, First electric cylinder; 1600, Fixing frame; 1700, Second electric cylinder. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0026] Example

[0027] Please see Figures 1-4 A workpiece dust removal device includes a protective box 100, a rapid dust removal component 200, and a flipping component 300.

[0028] Please refer to the details. Figure 1 The bottom of the protective box 100 is provided with two support legs 110. The bottom of the support legs 110 is provided with a connecting frame 120. The inside of the connecting frame 120 is a collection box 130. One end of the collection box 130 is provided with a handle 140. One end of the protective box 100 is hinged to a sealing door 150. One end of the sealing door 150 is provided with a handle. The inside of the handle is provided with a door lock.

[0029] Please see Figures 2-4The rapid dust removal component 200 includes two support plates 210 disposed on the top of the inner wall of the protective box 100. A rotating rod 220 is rotatably connected between the two support plates 210. A connecting seat 230 is disposed on the outer wall of the rotating rod 220. Several spray heads 240 are sealed and connected to the bottom of the connecting seat 230. An ion fan 250 is disposed at the top corner of the protective box 100. An air pump 260 is disposed at the other end of the protective box 100. A discharge hopper 270 is disposed at the bottom of the inner wall of the protective box 100. A conveying box 280 is sealed and connected to the bottom of the discharge hopper 270.

[0030] In one specific embodiment, the provided air pump 260 allows the user to easily turn on the air pump 260, ion fan 250, and torque motor 1000 via the controller when dust removal is required. The air pump 260 generates gas, which is sent into the connecting seat 230 through the connecting pipe 900. The connecting seat 230 then sprays the gas out through the spray head 240, thereby removing dust from the workpiece. The ion fan 250 generates ion wind, which is sent into the connecting seat 230 through the conveying pipe 800 and sprayed out through the spray head 240, effectively covering the workpiece with ions, reducing static electricity and dust adsorption. The rotation of the torque motor 1000 drives the rotating rod 220 to rotate left and right in a circular motion. The rotation of the rotating rod 220 drives the connecting seat 230 to rotate, which in turn causes the spray head 240 to rotate, cleaning the workpiece and improving work efficiency, thereby achieving the purpose of rapid dust removal.

[0031] Please see Figures 1-2 The flipping assembly 300 includes turntables 310 rotatably connected to the inside of both sides of the protective box 100. The outer walls of both turntables 310 are provided with toothed rings 320. The tops of both toothed rings 320 are meshed with first gears 330. The tops of both first gears 330 are meshed with second gears 340. The inside of both second gears 340 is provided with auxiliary rods 350. The outer wall of the auxiliary rods 350 is provided with worm gears 360. The tops of the worm gears 360 are meshed with worms 370.

[0032] In one specific embodiment, the worm gear 360 allows the user to easily rotate the workpiece when needed. The user activates the servo motor 1400 via a controller, causing the servo motor 1400 to rotate the worm 370. The rotation of the worm 370 then drives the auxiliary rod 350 via the worm gear 360. The rotation of the auxiliary rod 350 then drives the first gear 330 via the second gear 340. The rotation of the first gear 330 drives the gear ring 320, which in turn drives the turntable 310. The rotation of the turntable 310 causes the parts on both sides to rotate, thereby rotating the workpiece. This allows for quick cleaning of the other side, achieving rapid rotation and improving work efficiency.

[0033] Please see Figure 2The bottom of the conveying box 280 is sealed and connected to several auxiliary pipes. The bottom of the several auxiliary pipes is sealed and connected to a discharge pipe 400. One end of the discharge pipe 400 is sealed and connected to a suction pipe 500. The end of the suction pipe 500 is sealed and connected to a suction pump 600. One side of the suction pump 600 is sealed and connected to a transport pipe 700. The end of the transport pipe 700 is sealed and connected to the connecting frame 120.

[0034] In one specific embodiment, the suction pump 600 is provided so that it can be turned on by the controller during use. The suction pump 600 generates suction so that the dust blown down by the rapid dust removal component 200 in the protective box 100 can be drawn into the auxiliary pipe through the conveying box 280. The auxiliary pipe sends the dust into the discharge pipe 400 and then draws the dust into the suction pump 600 through the suction pipe 500. The dust entering the suction pump 600 is then sent into the collection box 130 in the connecting frame 120 through the transport pipe 700 for collection. This achieves rapid dust removal in conjunction with the rapid dust removal component 200.

[0035] Please see Figure 2 One side of the ion fan 250 is sealed and connected to a conveying pipe 800, and one end of the air pump 260 is sealed and connected to a connecting pipe 900. The ends of the conveying pipe 800 and the connecting pipe 900 pass through the protective box 100 and are sealed and connected to the connecting seat 230. A torque motor 1000 is installed at the top of the other end of the protective box 100. The output shaft end of the torque motor 1000 passes through one end of the inner wall of the protective box 100 and one of the support plates 210 and is fixedly connected to the rotating rod 220.

[0036] In one specific embodiment, the protective box 100 is provided to protect the internal parts during use and can cooperate with the sealing door 150 to prevent dust from flying out of the protective box 100 during use.

[0037] Please see Figure 2 Each of the two first gears 330 has a retainer 1100 inside. One side of each retainer 1100 is rotatably connected to the protective box 100. The outer wall of the auxiliary rod 350 is rotatably connected to two limit blocks 1200. The bottom of each limit block 1200 is fixedly connected to the protective box 100.

[0038] In one specific embodiment, the fixture 1100 is provided to support and fix the first gear 330 during use, making the first gear 330 more stable when rotating and preventing it from falling off.

[0039] Please see Figure 1The top of the protective box 100 is provided with two reinforcing plates 1300. One end of one of the reinforcing plates 1300 is provided with a servo motor 1400. The output shaft end of the servo motor 1400 passes through the reinforcing plate 1300 and is fixedly connected to the worm gear 370. One end of the worm gear 370 is rotatably connected to the other reinforcing plate 1300. The bottom of the servo motor 1400 is provided with two reinforcing plates. The bottom of both reinforcing plates is fixedly connected to the protective box 100.

[0040] In one specific embodiment, the reinforcing plate facilitates the support and fixation of the servo motor 1400 during use, making the servo motor 1400 more stable during use and preventing shaking.

[0041] Please see Figure 3 Each of the two turntables 310 is equipped with a first electric cylinder 1500 on one side. The output shaft ends of the two first electric cylinders 1500 are connected to a fixed frame 1600 through the turntable 310. A second electric cylinder 1700 is connected to the top of each of the two fixed frames 1600. The output shaft ends of the two second electric cylinders 1700 are connected to a clamping plate through the fixed frame 1600. A controller is provided at the top corner of the protective box 100.

[0042] In one specific embodiment, the fixed frame 1600 allows the user to place the workpiece at the fixed frame 1600, and the second electric cylinder 1700 is opened by the controller, so that the second electric cylinder 1700 drives the clamping plate to clamp the workpiece for cleaning. It can also be used in conjunction with the flipping component 300 to flip the workpiece, thereby improving work efficiency. In use, the distance between the two fixed frames 1600 can be adjusted by the first electric cylinder 1500 to accommodate workpieces of different lengths.

[0043] Please see Figures 1-4 The ion fan 250, air pump 260, suction pump 600, torque motor 1000, servo motor 1400, first electric cylinder 1500 and second electric cylinder 1700 are all electrically connected to the controller, and the controller is electrically connected to an external power supply.

[0044] In one specific embodiment, a controller is provided to facilitate power supply control of electrical equipment, enabling the equipment to be powered on when needed, thus avoiding situations where power cannot be supplied when power is required.

[0045] In use, the workpiece is first placed on the fixed frame 1600, allowing the user to easily place it there. The second electric cylinder 1700 is then activated by the controller, causing it to clamp the workpiece for dust removal. It can also be used in conjunction with the flipping component 300 to flip the workpiece, improving work efficiency. The distance between the two fixed frames 1600 can be adjusted using the first electric cylinder 1500 to accommodate workpieces of different lengths. When dust removal is needed, the user activates the air pump 260, ion fan 250, and torque motor 1000 via the controller. The air pump 260 generates gas, which is then sent to the connecting seat 230 through the connecting pipe 900. The connecting seat 230 then sprays the gas through the nozzle 240, effectively removing dust from the workpiece. The ion fan 250 generates ionized air, which is then sent to the connecting seat 230 through the conveying pipe 800 and sprayed out through the nozzle 240, effectively removing ions. The dust collector covers the workpiece, reducing static electricity and dust adsorption. The torque motor 1000 rotates, causing the rotating rod 220 to oscillate left and right. The rotating rod 220 then oscillates the connecting seat 230, which in turn causes the spray head 240 to oscillate, cleaning the workpiece and improving work efficiency. This achieves rapid dust removal. Finally, the worm gear 360 allows the user to easily rotate the workpiece. The user activates the servo motor 1400 via the controller, causing the servo motor 1400 to rotate the worm 370. The worm 370 rotates, which in turn drives the auxiliary rod 350 via the worm gear 360. The auxiliary rod 350 rotates, which in turn drives the first gear 330 via the second gear 340. The first gear 330 rotates, which in turn drives the gear ring 320. The gear ring 320 rotates, which in turn drives the turntable 310. The turntable 310 rotates, causing the parts on both sides to rotate, thus rotating the workpiece for rapid cleaning of the other side. This rapid rotation improves work efficiency.

[0046] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A workpiece dust removal device, characterized in that, include: A protective box (100) is provided with two support legs (110) at the bottom. A connecting frame (120) is provided at the bottom of the support legs (110). A collection box (130) is slidably connected inside the connecting frame (120). A handle (140) is provided at one end of the collection box (130). A sealing door (150) is hinged to one end of the protective box (100). A handle is provided at one end of the sealing door (150). A door lock is provided inside the handle. A rapid dust removal assembly (200) includes two support plates (210) disposed on the top of the inner wall of a protective box (100), a rotating rod (220) rotatably connected between the two support plates (210), a connecting seat (230) disposed on the outer wall of the rotating rod (220), a plurality of spray heads (240) being sealed and connected to the bottom of the connecting seat (230), an ion fan (250) disposed at the top corner of the protective box (100), an air pump (260) disposed at the other end of the protective box (100), a discharge hopper (270) disposed at the bottom of the inner wall of the protective box (100), and a conveying box (280) being sealed and connected to the bottom of the discharge hopper (270). A flipping assembly (300) includes a turntable (310) rotatably connected to the inside of both sides of the protective box (100). The outer walls of the two turntables (310) are provided with toothed rings (320). The tops of the two toothed rings (320) are meshed with first gears (330). The tops of the two first gears (330) are meshed with second gears (340). The interiors of the two second gears (340) are provided with auxiliary rods (350). The outer walls of the auxiliary rods (350) are provided with worm gears (360). The tops of the worm gears (360) are meshed with worms (370).

2. The workpiece dust removal device according to claim 1, characterized in that: The bottom of the conveying box (280) is sealed and connected to several auxiliary pipes, the bottom of the several auxiliary pipes is sealed and connected to a discharge pipe (400), one end of the discharge pipe (400) is sealed and connected to a suction pipe (500), the end of the suction pipe (500) is sealed and connected to a suction pump (600), one side of the suction pump (600) is sealed and connected to a transport pipe (700), and the end of the transport pipe (700) is sealed and connected to the connecting frame (120).

3. The workpiece dust removal device according to claim 1, characterized in that: One side of the ion fan (250) is sealed and connected to a conveying pipe (800), and one end of the air pump (260) is sealed and connected to a connecting pipe (900). The ends of the conveying pipe (800) and the connecting pipe (900) both pass through the protective box (100) and are sealed and connected to the connecting seat (230). A torque motor (1000) is installed at the top of the other end of the protective box (100). The output shaft end of the torque motor (1000) passes through one end of the inner wall of the protective box (100) and one of the support plates (210) and is fixedly connected to the rotating rod (220).

4. The workpiece dust removal device according to claim 3, characterized in that: Both of the first gears (330) are equipped with retainers (1100) inside. One side of each retainer (1100) is rotatably connected to the protective box (100). The outer wall of the auxiliary rod (350) is rotatably connected to two limiting blocks (1200). The bottom of each limiting block (1200) is fixedly connected to the protective box (100).

5. The workpiece dust removal device according to claim 4, characterized in that: The top of the protective box (100) is provided with two reinforcing plates (1300). One end of one of the reinforcing plates (1300) is provided with a servo motor (1400). The output shaft end of the servo motor (1400) passes through the reinforcing plate (1300) and is fixedly connected to the worm gear (370). One end of the worm gear (370) is rotatably connected to the other reinforcing plate (1300). The bottom of the servo motor (1400) is provided with two reinforcing plates. The bottom of both reinforcing plates is fixedly connected to the protective box (100).

6. The workpiece dust removal device according to claim 5, characterized in that: A first electric cylinder (1500) is provided on one side of each of the two turntables (310). The output shaft ends of the two first electric cylinders (1500) are provided with a fixed frame (1600) through the turntable (310). A second electric cylinder (1700) is provided on the top of each of the two fixed frames (1600). The output shaft ends of the two second electric cylinders (1700) are provided with a clamping plate through the fixed frame (1600). A controller is provided at the top corner of the protective box (100).

7. The workpiece dust removal device according to claim 6, characterized in that: The ion fan (250), air pump (260), suction pump (600), torque motor (1000), servo motor (1400), first electric cylinder (1500) and second electric cylinder (1700) are all electrically connected to the controller, which is electrically connected to an external power supply.

Citation Information

Patent Citations

  • Workpiece dust-removing device

    CN104275333A