Insulator mechanical arm mold cleaning and detecting device

By employing a quick-installation structure and an adaptive compensation air cushion design, the problems of cleaning detector replacement and shaking were solved, enabling rapid replacement and stable installation of the insulator robotic arm mold cleaning and inspection device, thus improving the stability and efficiency of the inspection.

CN224114831UActive Publication Date: 2026-04-14XIAN UNIV OF TECH
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing insulator robotic arm mold cleaning and inspection devices require frequent disassembly and reassembly of the fixed connection bracket when replacing the cleaning detector, and the detector is prone to shaking during movement, leading to deviations in the inspection results.

Method used

It adopts a quick-installation structure and an adaptive compensation air cushion. The quick-installation structure facilitates the rapid replacement of the cleaning detector, and the adaptive compensation air cushion fills the gaps to prevent shaking. Stable installation is achieved through electromagnetic adsorption fixation and wireless power supply.

Benefits of technology

It enables quick replacement and stable installation of the cleaning detector, avoids deviations in detection results, and improves the stability and efficiency of detection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224114831U_ABST
    Figure CN224114831U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of insulator mechanical arm mold cleaning and detecting equipment, in particular to an insulator mechanical arm mold cleaning and detecting device. According to the technical scheme, the cleaning and detecting device for the insulator mechanical arm mold comprises a rotating base table, a mechanical arm assembly, a connecting support, a quick-mounting base, an electromagnetic adsorption base, a wireless power supply connector, a self-adaptive compensation air cushion, a pneumatic connecting port and an auxiliary positioning hole, and the mechanical arm assembly is arranged on the top face of the rotating base table; a connecting support is arranged at one end of the mechanical arm assembly, a fast-assembly base is arranged at one end of the connecting support, and an electromagnetic adsorption base is arranged in the fast-assembly base. According to the utility model, the cleaning detector can be quickly replaced through the arrangement of the quick-assembly structure, the fixed connecting bracket does not need to be frequently disassembled and assembled, and meanwhile, a gap between the cleaning detector and the quick-assembly base can be adaptively filled through the adaptive compensation air cushion, so that shaking caused by the gap is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of insulator robotic arm mold cleaning and testing equipment, and in particular to an insulator robotic arm mold cleaning and testing device. Background Technology

[0002] The insulator robotic arm mold cleaning and inspection device is an automated device that integrates a robotic arm, a cleaning mechanism, and an inspection module. It is specifically designed for efficient cleaning and accurate condition inspection of insulators.

[0003] Existing insulator robotic arm mold cleaning and inspection devices typically use fixed connecting brackets to fix the cleaning detectors. When the cleaning detectors need to be replaced or disassembled, the fixed connecting brackets need to be frequently disassembled and reassembled by the staff. At the same time, the cleaning detectors are prone to shaking during inspection and movement, which can lead to deviations in the inspection results.

[0004] To address the issues of existing insulator robotic arm mold cleaning and inspection devices requiring frequent disassembly and reassembly of the fixed connection bracket when replacing the cleaning detector, and the detector's tendency to shake during inspection and movement leading to inaccurate inspection results, this solution addresses these problems. By incorporating a quick-release structure, the cleaning detector can be replaced quickly without frequent disassembly and reassembly of the fixed connection bracket. Furthermore, an adaptive compensation air cushion automatically fills the gap between the cleaning detector and the quick-release base, preventing vibration caused by gaps. Utility Model Content

[0005] To overcome the problems of existing insulator robotic arm mold cleaning and inspection devices, which typically use fixed connecting brackets to fix the cleaning detectors, when the cleaning detectors need to be replaced or disassembled, the fixed connecting brackets need to be frequently disassembled and reassembled by the staff. At the same time, the cleaning detectors are prone to shaking during inspection and movement, which can lead to deviations in the inspection results.

[0006] The technical solution of this utility model is as follows: a cleaning and testing device for an insulator robotic arm mold, comprising a rotating base, a robotic arm assembly, a connecting bracket, a quick-release base, an electromagnetic adsorption base, a wireless power supply connector, an adaptive compensation air cushion, a pneumatic connection port, and auxiliary positioning holes. The robotic arm assembly is arranged on the top surface of the rotating base, a connecting bracket is arranged at one end of the robotic arm assembly, a quick-release base is arranged at one end of the connecting bracket, an electromagnetic adsorption base is arranged inside the quick-release base, a wireless power supply connector is arranged in the center of the electromagnetic adsorption base, an adaptive compensation air cushion is arranged on the inner side of the quick-release base, a pneumatic connection port is arranged on the bottom surface of the quick-release base, the pneumatic connection port is connected to the adaptive compensation air cushion, and auxiliary positioning holes are arranged on the surface of the quick-release base, with two sets of auxiliary positioning holes.

[0007] Preferably, the cleaning angle of the mold is adjusted by the robotic arm assembly, the quick-release base is installed by the connecting bracket, the quick-release base facilitates the replacement of different types of testing equipment, the testing equipment is attracted and fixed by the electromagnetic adsorption base, the testing equipment is wirelessly powered by the wireless power connector, the testing equipment is connected to the pneumatic equipment through the pneumatic connection port, the adaptive compensation air cushion is inflated, the air cushion is inflated to fill the gaps inside the quick-release base to maintain the fixed stability of the testing equipment, and the testing equipment is assisted in positioning by the auxiliary positioning hole.

[0008] Preferably, the robotic arm assembly includes an adjustable robotic arm and a mounting crossbar. The adjustable robotic arm is provided on the top surface of the rotating base, and a mounting crossbar is provided at one end of the adjustable robotic arm.

[0009] Preferably, a connecting base is provided on one side of the quick-release base, and a magnetic connecting post is provided on the bottom surface of the connecting base. The magnetic connecting post is located inside the quick-release base, and an auxiliary positioning post is provided on one side of the magnetic connecting post. One end of the auxiliary positioning post is located inside the auxiliary positioning hole, and a cleaning detector is provided on the other side of the connecting base.

[0010] Preferably, the cleaning detector has a mounting frame on its outer side, and a positioning detection probe is provided on one side of the mounting frame. Multiple sets of positioning detection probes are provided.

[0011] Preferably, one side of the cleaning detector is provided with a receiving groove, and multiple sets of receiving grooves are provided, with auxiliary lighting bulbs installed inside the receiving grooves.

[0012] Preferably, a mounting groove is provided on the outer side of one side of the cleaning detector, and a protective shell is provided inside the mounting groove.

[0013] Preferably, the bottom surface of the rotating base is provided with a mounting plate, and each of the four corners of the mounting plate is provided with a limit positioning hole.

[0014] The beneficial effects of this utility model are:

[0015] Compared to traditional insulator robotic arm mold cleaning and inspection devices, which typically use fixed connecting brackets to fix the cleaning detector, this solution addresses the issue of frequent disassembly and reassembly of the fixed connecting brackets when the cleaning detector needs to be replaced or removed. Furthermore, the cleaning detector is prone to shaking during inspection and movement, leading to deviations in the inspection results. This solution, with its quick-release structure, allows for rapid replacement of the cleaning detector without the need for frequent disassembly and reassembly of the fixed connecting brackets. Additionally, the adaptive compensation air cushion can adaptively fill the gap between the cleaning detector and the quick-release base, preventing the formation of gaps that could cause shaking. Attached Figure Description

[0016] Figure 1The diagram shown is a first three-dimensional structural schematic of an insulator robotic arm mold cleaning and inspection device according to this utility model.

[0017] Figure 2 The diagram shown is a second three-dimensional structural schematic of an insulator robotic arm mold cleaning and inspection device according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional cross-sectional view of an insulator robotic arm mold cleaning and inspection device according to this utility model.

[0019] Figure 4 The diagram shown is a partial three-dimensional structural schematic of an insulator robotic arm mold cleaning and inspection device according to this utility model.

[0020] Figure 5 The diagram shown is a partial three-dimensional structural schematic of an insulator robotic arm mold cleaning and inspection device according to this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Rotating base; 201. Adjustable robotic arm; 202. Mounting crossbar; 301. Connecting bracket; 302. Quick-release base; 303. Electromagnetic adsorption base; 304. Wireless power supply connector; 305. Adaptive compensation air cushion; 306. Pneumatic connection port; 307. Auxiliary positioning hole; 401. Connecting base; 402. Magnetic connecting column; 403. Auxiliary positioning column; 404. Cleaning detector; 501. Mounting frame; 502. Positioning detection probe; 601. Receiving slot; 602. Auxiliary lighting bulb; 701. Mounting slot; 702. Protective shell; 801. Mounting plate; 802. Limiting positioning hole. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figure 2 and Figure 4This utility model provides an embodiment: a cleaning and testing device for an insulator robotic arm mold, including a rotating base 1, a robotic arm assembly, a connecting bracket 301, a quick-install base 302, an electromagnetic adsorption base 303, a wireless power supply connector 304, an adaptive compensation air cushion 305, a pneumatic connection port 306, and auxiliary positioning holes 307. The top surface of the rotating base 1 is provided with the robotic arm assembly, one end of the robotic arm assembly is provided with the connecting bracket 301, one end of the connecting bracket 301 is provided with the quick-install base 302, the electromagnetic adsorption base 303 is provided inside the quick-install base 302, the wireless power supply connector 304 is provided in the center of the electromagnetic adsorption base 303, the adaptive compensation air cushion 305 is provided on the inner side of the quick-install base 302, the bottom surface of the quick-install base 302 is provided with the pneumatic connection port 306, the pneumatic connection port 306 is connected to the adaptive compensation air cushion 305, and the surface of the quick-install base 302 is provided with auxiliary positioning holes 307, two sets of which are provided.

[0024] Please see Figure 1 , Figure 3 and Figure 5 In this embodiment, the robotic arm assembly includes an adjustable robotic arm 201 and a mounting crossbar 202. The adjustable robotic arm 201 is mounted on the top surface of the rotating base 1, and the mounting crossbar 202 is mounted on one end of the adjustable robotic arm 201. In use, the detection angle of the detection equipment is adjusted by adjusting the robotic arm 201, and the connecting bracket 301 is mounted by the mounting crossbar 202. A connecting base 401 is mounted on one side of the quick-release base 302, and a magnetic connecting post 402 is mounted on the bottom surface of the connecting base 401. The magnetic connecting post 402 is located inside the quick-release base 302, and an auxiliary positioning post 403 is mounted on one side of the magnetic connecting post 402. One end of the auxiliary positioning post 403 is located in the auxiliary positioning hole. Inside 307, a cleaning detector 404 is provided on the other side of the connecting base 401. In use, the cleaning detector 404 is installed through the connecting base 401, and the cleaning detector 404 is connected to the quick-release base 302 through the magnetic connecting post 402. The cleaning detector 404 is assisted in positioning through the auxiliary positioning post 403. A mounting frame 501 is provided on the outside of the cleaning detector 404, and a positioning detection probe 502 is provided on one side of the mounting frame 501. Multiple sets of positioning detection probes 502 are provided. In use, the positioning detection probes 502 are installed through the mounting frame 501, and the position of the cleaning detector 404 is detected by the positioning detection probes 502.

[0025] The cleaning detector 404 has a receiving groove 601 on one side, and multiple sets of receiving grooves 601 are provided. An auxiliary lighting bulb 602 is installed inside the receiving groove 601. In use, the auxiliary lighting bulb 602 is installed and accommodated through the receiving groove 601, and the auxiliary lighting bulb 602 provides auxiliary lighting to the cleaning detection area. The outer side of one side of the cleaning detector 404 has a mounting groove 701, and a protective shell 702 is installed inside the mounting groove 701. In use, the protective shell 702 is installed through the mounting groove 701, and the protective shell 702 protects the probe part of the cleaning detector 404. The bottom surface of the rotating base 1 is provided with a mounting plate 801. Each of the four corners of the mounting plate 801 is provided with a limit positioning hole 802. In use, the rotating base 1 is fixedly installed through the mounting plate 801, and the mounting plate 801 is positioned through the limit positioning holes 802.

[0026] During operation, the detection angle of the testing equipment is adjusted by adjusting the robotic arm 201, the connecting bracket 301 is installed by installing the mounting bar 202, the mold cleaning angle is adjusted by the robotic arm assembly, the quick-installation base 302 is installed by the connecting bracket 301, the quick-installation base 302 facilitates the replacement of testing equipment of different models and functions, the testing equipment is adsorbed and fixed by the electromagnetic adsorption base 303, the testing equipment is wirelessly powered by the wireless power supply connector 304, the pneumatic connection port 306 connects to the pneumatic equipment, the adaptive compensation air cushion 305 is inflated, the adaptive compensation air cushion 305 is inflated to fill the gaps inside the quick-installation base 302 to maintain the fixed stability of the testing equipment, and the testing equipment is assisted in positioning by the auxiliary positioning hole 307.

[0027] Simultaneously, the cleaning detector 404 is installed via the connecting base 401, the cleaning detector 404 is connected to the quick-release base 302 via the magnetic connecting column 402, the cleaning detector 404 is assisted in positioning via the auxiliary positioning column 403, the positioning detection probe 502 is installed via the mounting frame 501, the position of the cleaning detector 404 is located and detected via the positioning detection probe 502, the auxiliary lighting bulb 602 is installed and accommodated via the receiving slot 601, and the auxiliary lighting bulb 602 provides auxiliary lighting to the cleaning detection area.

[0028] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A cleaning and inspection device for an insulator robotic arm mold, comprising a rotating base (1), characterized in that: It also includes a robotic arm assembly, a connecting bracket (301), a quick-release base (302), an electromagnetic adsorption base (303), a wireless power connector (304), an adaptive compensation air cushion (305), a pneumatic connection port (306), and an auxiliary positioning hole (307). The top surface of the rotating base (1) is provided with the robotic arm assembly, one end of which is provided with the connecting bracket (301), and one end of which is provided with the quick-release base (302). The interior of the quick-release base (302) An electromagnetic adsorption base (303) is provided, and a wireless power supply connector (304) is provided in the center of the electromagnetic adsorption base (303). An adaptive compensation air cushion (305) is provided on the inner side of the quick-install base (302). A pneumatic connection port (306) is provided on the bottom surface of the quick-install base (302), and the pneumatic connection port (306) is connected to the adaptive compensation air cushion (305). An auxiliary positioning hole (307) is provided on the surface of the quick-install base (302), and two sets of auxiliary positioning holes (307) are provided.

2. The insulator robotic arm mold cleaning and inspection device according to claim 1, characterized in that: The robotic arm assembly includes an adjustable robotic arm (201) and a mounting bar (202). The top surface of the rotating base (1) is provided with the adjustable robotic arm (201), and one end of the adjustable robotic arm (201) is provided with the mounting bar (202).

3. The insulator robotic arm mold cleaning and inspection device according to claim 1, characterized in that: A connecting base (401) is provided on one side of the quick-release base (302). A magnetic connecting post (402) is provided on the bottom surface of the connecting base (401). The magnetic connecting post (402) is located inside the quick-release base (302). An auxiliary positioning post (403) is provided on one side of the magnetic connecting post (402). One end of the auxiliary positioning post (403) is located inside the auxiliary positioning hole (307). A cleaning detector (404) is provided on the other side of the connecting base (401).

4. The insulator robotic arm mold cleaning and inspection device according to claim 3, characterized in that: A mounting frame (501) is provided on the outside of the cleaning detector (404), and a positioning detection probe (502) is provided on one side of the mounting frame (501). Multiple sets of positioning detection probes (502) are provided.

5. The insulator robotic arm mold cleaning and inspection device according to claim 3, characterized in that: The cleaning detector (404) has a receiving groove (601) on one side, and multiple sets of receiving grooves (601) are provided. An auxiliary lighting bulb (602) is installed inside the receiving groove (601).

6. The insulator robotic arm mold cleaning and inspection device according to claim 3, characterized in that: A mounting slot (701) is provided on one outer side of the cleaning detector (404), and a protective shell (702) is provided inside the mounting slot (701).

7. The insulator robotic arm mold cleaning and inspection device according to claim 1, characterized in that: The bottom surface of the rotating base (1) is provided with a mounting plate (801), and the four corners of the mounting plate (801) are provided with limit positioning holes (802).