Aluminum wire drawing machine

Abstract

The utility model is suitable for the technical field of aluminum wire processing, and provides an aluminum wire drawing machine which comprises a base, the box body is fixed at the top of the base and is used for isolating a wire drawing environment; the pore plate is clamped in the box body through a clamping plate and is used for controlling the wire drawing flow; the preheating box is arranged at the top of the base, located on one side of the box body and used for preheating aluminum materials; the protective door is hinged to the box body and used for sealing the box body; and the temperature control structure is arranged on one side of the box body and is used for adjusting the processing temperature in the box body. According to the aluminum wire drawing machine provided by the scheme, the temperature of an aluminum wire processing environment can be adjusted, so that aluminum wire damage caused by too low or too high temperature is prevented, and the processing quality is further influenced.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum wire processing technology, and in particular relates to an aluminum wire drawing machine. Background Technology

[0002] Aluminum wire refers to a metal wire material made from pure aluminum or aluminum alloy as raw material, with a uniform cross-section along its entire longitudinal length. It is a product processed by pressure along the core and delivered in coils. The cross-sectional shape includes circles, ellipses, squares, rectangles, equilateral triangles, and regular polygons. According to the material, it is divided into pure aluminum wire and alloy aluminum wire. According to the application, it is divided into industrial aluminum wire and process aluminum wire. Since aluminum wire needs to be processed by wire drawing machines during the production process, aluminum wire processing wire drawing machines are particularly needed.

[0003] In the process of using existing aluminum wire drawing machines, the drawing environment is often directly exposed. Low temperatures affect the ductility of the metal and can easily cause cracking and breakage. On the other hand, high temperatures make it difficult to ensure the stability of the aluminum material. Utility Model Content

[0004] This utility model provides an aluminum wire drawing machine, which aims to solve the problem mentioned in the background art that the existing aluminum wire processing drawing machines are often directly exposed to the outside during use, making it difficult to control the temperature.

[0005] To solve the above problems, this utility model is implemented as follows: an aluminum wire drawing machine, comprising: a base; a box fixed on the top of the base for isolating the wire drawing environment; a perforated plate clamped in the box for controlling the wire drawing flow rate; a preheating box disposed on the top of the base and located on one side of the box for preheating aluminum materials; a protective door hinged to the box for closing the box; and a temperature control structure disposed on one side of the box for adjusting the processing temperature inside the box.

[0006] Preferably, the temperature control structure includes: a heating box fixed to one side of the box body for increasing temperature; a fan installed on the top of the base for regulating gas flow; an exhaust pipe fixed to the exhaust end of the fan and extending into the heating box; and an isolation net disposed between the heating box and the box body.

[0007] Preferably, both the heating box and the preheating box are equipped with heating wires for generating heat, the preheating box is equipped with a mesh tube for isolating the heating wires, the preheating box is equipped with a controller, and both the controller and the heating box are equipped with temperature sensors for monitoring the preheating temperature and the wire drawing temperature, respectively.

[0008] Preferably, the protective door is provided with an observation window for displaying the aluminum wire processing status, a latch for stabilizing the angle of the protective door and a handle for providing an operating grip point, and a vent for assisting gas flow.

[0009] Preferably, a support frame for supporting the preheating box is installed on the base by fixing bolts. The support frame is connected to the bottom of the preheating box. Openings for aluminum wire to enter and exit are provided on both sides of the box body and both sides of the preheating box. The opening on the preheating box is connected to the opening on the box body.

[0010] Preferably, the inner wall of the housing is provided with a support structure for stabilizing and supporting the aluminum material. The support structure includes a fixing plate fixed to the inner wall of the housing, a spring mounted on the fixing plate, a U-shaped plate fixed to the spring, and a limiting wheel rotatably mounted on the U-shaped plate for supporting the aluminum material.

[0011] Preferably, a limiting rod that passes through the spring is fixed on the U-shaped plate, and a limiting opening is provided on the fixed plate. The limiting rod extends through the limiting opening to the side of the fixed plate away from the spring, and the limiting rod is used to limit the extension and retraction path of the spring.

[0012] Preferably, the limiting wheel is provided with a notch that can be locked onto the aluminum material, the protective door is provided with a shock-absorbing ring for noise reduction on the side near the box body, the number of perforated plates is not less than three, and the multiple perforated plates are arranged in descending order of hole diameter from the feeding end to the discharging end of the box body.

[0013] Compared with related technologies, the aluminum wire drawing machine provided by this utility model has the following beneficial effects:

[0014] Compared with existing technologies, the aluminum wire drawing machine provided by this solution has significantly improved the processing accuracy, quality and production efficiency of aluminum wire through designs such as a stable base, a box to isolate the drawing environment, an orifice plate to control the drawing flow, a preheating box to improve the ductility of aluminum, a protective door to ensure operator safety, a temperature control structure to ensure the optimal processing temperature, and a support structure to stably support the aluminum. The details of the shock-absorbing ring and notch design further enhance the operating comfort and product stability of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of an aluminum wire drawing machine provided by this utility model;

[0016] Figure 2 This is a schematic diagram of the main sectional view of an aluminum wire drawing machine provided by this utility model;

[0017] Figure 3This is a schematic diagram of the rear view structure of this utility model;

[0018] Figure 4 for Figure 2 The diagram shows an enlarged view of part A.

[0019] Reference numerals in the attached diagram: 1. Base; 2. Box body; 3. Card plate; 4. Perforated plate; 5. Preheating box; 6. Heating box; 7. Isolation net; 8. Fan; 9. Exhaust pipe; 10. Mesh tube; 11. Heating wire; 12. Controller; 13. Temperature sensor; 14. Support frame; 15. Protective door; 16. Observation window; 17. Vent; 18. Fixing plate; 19. Spring; 20. U-shaped plate; 21. Limiting wheel; 22. Limiting rod. Detailed Implementation

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0022] This utility model embodiment provides an aluminum wire drawing machine, such as Figure 1-4 As shown, the aluminum wire drawing machine includes: a base 1; a box 2 fixed to the top of the base 1 for isolating the drawing environment; a perforated plate 4 clamped in the box 2 by a clamping plate 3 for controlling the drawing flow rate; a preheating box 5 set on the top of the base 1 and located on one side of the box 2 for preheating aluminum materials; a protective door 15 hinged to the box 2 for closing the box 2; and a temperature control structure located on one side of the box 2 for adjusting the processing temperature inside the box 2.

[0023] In this embodiment, the base 1 serves as the basic support structure of the wire drawing machine, bearing all other components and providing stable support to ensure the stability of the wire drawing machine during operation. The housing 2 is used to isolate the wire drawing environment, protecting the wire drawing process from external interference. The enclosed environment allows for better control of temperature and humidity during the wire drawing process, improving the processing quality of the aluminum wire. The perforated plate 4 is secured inside the housing 2 by the clamping plate 3, used to control the wire drawing flow rate. By adjusting the orifice diameter and distribution of the perforated plate 4, the wire drawing speed and diameter can be precisely controlled, improving processing accuracy and consistency. The preheating box 5 is used for preheating... Preheating aluminum materials improves their ductility and reduces cracking and breakage caused by low temperatures during wire drawing. Protective door 15 encloses the enclosure 2, protecting operators and providing an additional safety barrier to prevent splashing or accidental injury during wire drawing. The temperature control structure precisely controls the processing temperature, ensuring the aluminum is drawn within the optimal temperature range. This avoids increased brittleness due to low temperatures and decreased stability due to high temperatures, thus improving the processing quality and production efficiency of the aluminum wire.

[0024] In a further preferred embodiment of the present invention, the temperature control structure includes: a heating box 6 fixed to one side of the box body 2 for increasing temperature; a fan 8 installed on the top of the base 1 for regulating gas flow; an exhaust pipe 9 fixed to the exhaust end of the fan 8 and extending into the heating box 6; and an isolation net 7 disposed between the heating box 6 and the box body 2.

[0025] In this embodiment, the heating box 6 generates heat to increase the temperature inside the box 2, ensuring that the aluminum material maintains a suitable processing temperature during the wire drawing process, thereby improving its ductility and processing quality. The fan 8 drives the gas flow to form an airflow circulation, which helps to evenly distribute the heat generated by the heating box 6 into the box 2, improving the uniformity and efficiency of temperature control. The exhaust pipe 9 guides the airflow generated by the fan 8 into the heating box 6, allowing the airflow to fully absorb heat during the heating process and then carry the heat into the box 2, achieving efficient heating and temperature control. The isolation net 7 prevents the direct heat source inside the heating box 6 from directly contacting the aluminum material, avoiding local overheating or burning of the aluminum material, while ensuring effective heat transfer and uniform distribution.

[0026] In a further preferred embodiment of the present invention, both the heating box 6 and the preheating box 5 are provided with heating wires 11 for heating, the preheating box 5 is provided with a mesh tube 10 for isolating the heating wires 11, the preheating box 5 is provided with a controller 12, and both the controller 12 and the heating box 6 are provided with temperature sensors 13 for monitoring the preheating temperature and the wire drawing temperature, respectively.

[0027] In this embodiment, the heating wire 11 is the core component in the heating and preheating process. It can generate heat quickly and efficiently to provide the required thermal energy for the heating box 6 and the preheating box 5, thereby ensuring that the aluminum material is within a suitable processing temperature range during the wire drawing process. The design of the mesh cylinder 10 can effectively prevent the heating wire 11 from directly contacting the aluminum material, avoiding damage to the aluminum material due to local overheating. At the same time, the mesh cylinder 10 can also make the heat more evenly distributed in the space inside the preheating box 5, improving the uniformity and efficiency of preheating. The controller 12 can receive the temperature signal from the temperature sensor 13 and automatically adjust the power of the heating wire 11 according to the preset temperature range, thereby achieving precise control of the preheating temperature. This not only improves the automation level of the equipment, but also ensures the stability and reliability of the preheating process. The temperature sensor 13 (taking DS18B20 as an example) can monitor the temperature inside the preheating box 5 and the heating box 6 in real time and accurately, providing accurate temperature data to the controller 12. This helps to ensure that the heating and preheating process is carried out within the set temperature range, thereby improving the processing quality and production efficiency of the aluminum wire.

[0028] In a further preferred embodiment of the present invention, the protective door 15 is provided with an observation window 16 for displaying the aluminum wire processing status, the protective door 15 is provided with a latch for stabilizing the angle of the protective door 15 and a handle for providing an operating grip point, and the protective door 15 is provided with a vent 17 for assisting gas flow.

[0029] In this embodiment, the observation window 16 allows operators to visually observe the aluminum wire processing process without opening the protective door 15, thereby promptly identifying and adjusting any problems. This improves operational safety and convenience, and reduces interference to the processing environment caused by frequent opening and closing of the protective door 15. The latch ensures that the protective door 15 remains in a stable position when opened or closed, preventing accidental movement due to external force or vibration. This enhances equipment safety and prevents accidental injuries during processing. The handle provides operators with a convenient gripping point, making opening and closing the protective door 15 easier and less strenuous. This improves operational convenience and reduces damage to the protective door 15 caused by improper operation. The vent 17 allows gas exchange between the chamber 2 and the outside environment, helping to maintain air circulation and temperature uniformity within the chamber 2. This is highly beneficial for preventing excessively high or low temperatures within the chamber 2 and reducing the accumulation of harmful gases.

[0030] In a further preferred embodiment of this utility model, a support frame 14 for supporting the preheating box 5 is installed on the base 1 by fixing bolts. The support frame 14 is connected to the bottom of the preheating box 5. Openings for aluminum wire to enter and exit are provided on both sides of the box body 2 and both sides of the preheating box 5. The opening on the preheating box 5 is connected to the opening on the box body 2.

[0031] In this embodiment, the support frame 14 provides a stable support for the preheating box 5, ensuring the stability and safety of the preheating box 5 during the processing. At the same time, the connection between the support frame 14 and the base 1 is more secure and reliable through the connection of fixing bolts, making it easy to install and disassemble. The opening design allows the aluminum wire to smoothly enter the box 2 from the preheating box 5 for wire drawing, realizing the continuity and efficiency of the processing flow. At the same time, the connection of the opening also ensures the smooth movement of the aluminum wire during the processing, reducing the impact on processing efficiency and quality caused by blockage or jamming.

[0032] In a further preferred embodiment of the present invention, the inner wall of the housing 2 is provided with a support structure for stabilizing and supporting the aluminum material. The support structure includes a fixing plate 18 fixed to the inner wall of the housing 2, a spring 19 installed on the fixing plate 18, a U-shaped plate 20 fixed on the spring 19, and a limiting wheel 21 rotatably installed on the U-shaped plate 20 for supporting the aluminum material.

[0033] In this embodiment, the design of the support structure ensures that the aluminum material maintains a stable position and posture during the wire drawing process, avoiding the impact on processing accuracy and quality caused by shaking or displacement. The fixed plate 18 provides a stable support point, allowing the subsequent spring 19, U-shaped plate 20, and limiting wheel 21 to be firmly installed in the housing 2, enhancing the stability and reliability of the support structure. The spring 19 can absorb the vibration and impact force generated by the aluminum material during the wire drawing process, making the support structure more flexible and adaptable. At the same time, the elasticity of the spring 19 can also be adjusted according to the specifications of the aluminum material and processing requirements, improving the versatility and practicality of the support structure. The design of the U-shaped plate 20 allows the limiting wheel 21 to be firmly installed on the support structure without creating too much obstruction for the movement of the aluminum material, ensuring smooth movement of the aluminum material during the wire drawing process. The design of the limiting wheel 21 allows the aluminum material to receive uniform support and guidance during the wire drawing process, avoiding damage to the aluminum material caused by uneven local force. At the same time, the rotation of the limiting wheel 21 also makes the movement of the aluminum material smoother and more flexible, improving processing efficiency and quality.

[0034] In a further preferred embodiment of the present invention, a limiting rod 22 that penetrates the spring 19 is fixed on the U-shaped plate 20, and a limiting opening is provided on the fixing plate 18. The limiting rod 22 extends through the limiting opening to the side of the fixing plate 18 away from the spring 19, and the limiting rod 22 is used to limit the extension and retraction path of the spring 19.

[0035] In this embodiment, the design of the limiting rod 22 plays a crucial limiting role. During the extension and retraction of the spring 19, the limiting rod 22 ensures that the spring 19 extends and retracts along a predetermined path, preventing it from deviating or twisting. This design not only enhances the stability of the spring 19 but also improves the reliability and durability of the entire support structure. The cooperation between the limiting port and the limiting rod 22 enables precise control of the extension and retraction path of the spring 19. This design allows the spring 19 to maintain a stable extension and retraction state when subjected to force, thereby ensuring the stable support and smooth movement of the aluminum material by the support structure.

[0036] In a further preferred embodiment of this utility model, the limiting wheel 21 is provided with a notch that can be locked onto the aluminum material, the protective door 15 is provided with a shock-absorbing ring for noise reduction on the side near the box 2, and the number of perforated plates 4 is not less than three, and the multiple perforated plates 4 are arranged in descending order of hole diameter from the feeding end to the discharging end of the box 2.

[0037] In this embodiment, the notch design allows the limiting wheel 21 to better conform to the shape of the aluminum material, providing more precise support and guidance. This helps reduce the shaking and deviation of the aluminum material during the wire drawing process, thereby improving processing accuracy and product quality. The shock-absorbing ring can absorb and reduce the vibration and noise generated during equipment operation, providing a more comfortable working environment for operators. At the same time, it also helps protect the protective door 15 and the housing 2 from damage caused by vibration, extending the service life of the equipment. The number and arrangement of the perforated plates 4 allow the aluminum material to be gradually processed more finely during the wire drawing process. The arrangement of the holes from large to small helps the aluminum material to be gradually formed and cooled, thereby improving wire drawing efficiency and product quality. At the same time, the setting of multiple perforated plates 4 also enhances the internal structural strength of the housing 2, making the equipment more stable and reliable.

[0038] In summary, compared with related technologies, this device significantly improves the processing accuracy, quality, and production efficiency of aluminum wire through its design, including a stable base 1, an isolation of the wire drawing environment by the housing 2, a perforated plate 4 to control the wire drawing flow, a preheating box 5 to improve the ductility of aluminum, a protective door 15 to ensure operator safety, a temperature control structure to ensure optimal processing temperature, and a support structure to stably support the aluminum. The detailed design of the shock-absorbing ring and notch further enhances the operating comfort and product stability of the equipment.

[0039] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. An aluminum wire drawing machine, characterized in that, include: Base (1); A housing (2) fixed to the top of the base (1) for isolating the wire drawing environment; A perforated plate (4) for controlling the wire drawing flow is installed inside the housing (2) by a clamping plate (3); A preheating box (5) is set on top of the base (1) and located on one side of the box body (2) for preheating aluminum materials; A protective door (15) hinged to the housing (2) for closing the housing (2); A temperature control structure is provided on one side of the box (2) for adjusting the processing temperature inside the box (2).

2. The aluminum wire drawing machine as described in claim 1, characterized in that, The temperature control structure includes: A heating box (6) fixed to one side of the box body (2) for heating; A fan (8) installed on top of the base (1) for regulating gas flow; An exhaust pipe (9) is fixed to the exhaust end of the fan (8) and extends into the heating box (6); and an isolation net (7) disposed between the heating box (6) and the box body (2).

3. The aluminum wire drawing machine as described in claim 2, characterized in that, Both the heating box (6) and the preheating box (5) are equipped with heating wires (11) for heating. The preheating box (5) is equipped with a mesh tube (10) for isolating the heating wires (11). The preheating box (5) is equipped with a controller (12). Both the controller (12) and the heating box (6) are equipped with temperature sensors (13) for monitoring the preheating temperature and the wire drawing temperature, respectively.

4. The aluminum wire drawing machine as described in claim 1, characterized in that, The protective door (15) is provided with an observation window (16) for displaying the aluminum wire processing status, the protective door (15) is provided with a latch for stabilizing the angle of the protective door (15) and a handle for providing an operating grip point, and the protective door (15) is provided with a vent (17) for assisting gas flow.

5. The aluminum wire drawing machine as described in claim 1, characterized in that, A support frame (14) for supporting the preheating box (5) is installed on the base (1) by fixing bolts. The support frame (14) is connected to the bottom of the preheating box (5). Openings for aluminum wire to enter and exit are provided on both sides of the box body (2) and both sides of the preheating box (5). The opening on the preheating box (5) is connected to the opening on the box body (2).

6. The aluminum wire drawing machine as described in claim 1, characterized in that, The inner wall of the box (2) is provided with a support structure for stabilizing and supporting the aluminum material. The support structure includes a fixing plate (18) fixed on the inner wall of the box (2), a spring (19) installed on the fixing plate (18), a U-shaped plate (20) fixed on the spring (19), and a limiting wheel (21) rotatably installed on the U-shaped plate (20) for supporting the aluminum material.

7. The aluminum wire drawing machine as described in claim 6, characterized in that, A limiting rod (22) that passes through the spring (19) is fixed on the U-shaped plate (20). A limiting opening is provided on the fixing plate (18). The limiting rod (22) extends through the limiting opening to the side of the fixing plate (18) away from the spring (19). The limiting rod (22) is used to limit the extension and retraction path of the spring (19).

8. The aluminum wire drawing machine as described in claim 6, characterized in that, The limiting wheel (21) is provided with a notch that can be locked onto the aluminum material. The protective door (15) is provided with a shock-absorbing ring for noise reduction on the side near the box (2). The number of perforated plates (4) is not less than three. Multiple perforated plates (4) are arranged in order from the feeding end to the discharging end of the box (2) according to the hole diameter from large to small.

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