Hole pressing device for manufacturing ship outfitting piece

Abstract

The utility model relates to the technical field of ship manufacturing, and discloses a hole pressing device for manufacturing ship outfitting parts, which is provided with a clamping mechanism and a cleaning mechanism, the clamping mechanism is used for fixing the outfitting parts, and the cleaning mechanism is used for cleaning scraps after punching, so that the problem that in the manufacturing process of the existing ship outfitting parts, the clamping mechanism is used for fixing the outfitting parts and the cleaning mechanism is used for cleaning the scraps is solved. In the prior art, a hole pressing device capable of effectively fixing an outfitting piece to be machined and automatically cleaning sweeps generated in the operation process is lacked, the defect not only influences the production efficiency, but also possibly causes the problems that the product quality is unstable and the working environment is not clean, and traditional hole pressing equipment generally has a single function and is inconvenient to use. The problems that in actual machining, it is crucial to ensure that the outfitting piece is stable and immovable, if the outfitting piece shifts in the hole pressing process, hole position deviation can be caused, and then the quality of the follow-up assembly procedure is affected are solved.

Description

Technical Field

[0001] This utility model belongs to the field of shipbuilding technology, and in particular relates to a punching device for manufacturing ship outfitting components. Background Technology

[0002] Ship outfitting components refer to various functional components and equipment installed on the hull structure during the shipbuilding and maintenance process. These outfitting components not only include basic facilities that ensure the normal operation of the ship, such as propulsion systems, rudder systems, and anchoring equipment, but also auxiliary devices that improve the ease and comfort of ship operation, such as hatch covers, gangways, railings, and lifesaving equipment.

[0003] The existing ship outfitting component manufacturing process lacks a pressing device that can both secure and clean the components. The problem with this technology is that the current ship outfitting component manufacturing process lacks a pressing device that can effectively secure the components and automatically clean up the waste generated during the process. This deficiency not only affects production efficiency but may also lead to unstable product quality and an untidy working environment. Traditional pressing equipment typically only has a single function: drilling or punching holes in the outfitting components. However, ensuring the outfitting components remain stable is crucial in actual processing. If the outfitting components shift during the pressing process, it will cause hole position deviations, thus affecting the quality of subsequent assembly processes. Furthermore, if the metal waste generated during the pressing process is not cleaned up in time, it will not only accumulate on the operating table, affecting subsequent processing, but may also enter the equipment, causing mechanical failures or reducing equipment lifespan. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a puncture device for manufacturing ship outfitting components that can overcome or at least partially solve the above problems.

[0005] This utility model is implemented as follows: a pressing device for manufacturing ship outfitting parts, including a dust collection box, an operating table and a pressing machine. The upper end of the dust collection box is fixedly connected to the inner wall of the operating table, the surface of the operating table is fixedly connected to the lower end of the pressing machine, a clamping mechanism is provided on the upper end of the operating table, and a cleaning mechanism is provided on the surface of the operating table.

[0006] The clamping mechanism is used to fix the assembly;

[0007] The cleaning mechanism is used to clean up the waste debris after drilling.

[0008] To improve the stability of the processing, the clamping mechanism preferably includes a clamping motor, a transmission screw, connecting rods, a fixing block, and a clamping plate. The output end of the clamping motor is connected to the middle surface of the transmission screw via a belt drive. The surface of the transmission screw is threaded to the inner walls of the two connecting rods. The upper end of the connecting rod is fixedly connected to the lower surface of the fixing block. The inner wall of the fixing block is fixedly connected to the surface of the clamping plate. The two ends of the transmission screw have oppositely helical threads, so that when it is driven to rotate, the positions of the connecting rods on both sides can be adjusted synchronously, thereby ensuring uniform force application and stable clamping of outfitting parts of different sizes and shapes.

[0009] To improve the reliability of the device, preferably, the cleaning mechanism includes a cleaning motor, a driving gear, a driven gear, a support rod, an elastic block, a limiting block, and a cleaning plate. The output end of the cleaning motor is fixedly connected to the inner wall of the driving gear, the tooth surface of the driving gear meshes with the tooth surface of the driven gear, the inner wall of the driven gear is fixedly connected to the lower end surface of the support rod, the upper end inner wall of the support rod is fixedly connected to the lower end of the elastic block, the upper end of the elastic block is fixedly connected to the lower surface of the limiting block, and the surface of the limiting block contacts the inner wall of one end of the cleaning plate. Through tooth surface meshing, the driving gear transmits the rotational motion of the cleaning motor to the driven gear, realizing effective power transmission.

[0010] To improve cleaning effectiveness, preferably, the surface of the operating table is provided with a travel groove, the surface of the connecting rod is provided with a spring, the upper end of the spring is fixedly connected to the lower surface of the cleaning plate, the lower end of the spring is fixedly connected to the upper surface of the driven gear, a support frame is provided inside the dust collection box, the lower end of the support frame is fixedly connected to the inner wall of the dust collection box, and a storage groove is provided on one side of the upper end of the operating table, the inner wall of the storage groove is in contact with the lower surface of the cleaning plate. Utilizing the elastic properties of the spring, appropriate downward pressure is provided to the cleaning plate to ensure that it can closely adhere to the surface of the operating table, achieving efficient cleaning while avoiding damage to the operating table.

[0011] To improve operational stability, preferably, both ends of the transmission screw are rotatably connected to the inner wall of the upper end of the dust collection box, the surface of the connecting rod is slidably connected to the inner wall of the stroke groove, and the lower surface of the fixed block is slidably connected to the upper surface of the operating table. The stroke groove ensures that the connecting rod can move precisely along a predetermined trajectory, thereby achieving accurate positioning and adjustment of the fixed block and clamping plate, and also limiting the range of motion of the connecting rod to prevent it from deviating from the track or accidentally shifting.

[0012] To improve the flatness of the operating table surface, preferably, the surface of the cleaning motor is fixedly connected to the upper inner wall of the dust collection box, the inner wall of the driven gear is slidably connected to the inner wall of the dust collection box, the surface of the bearing rod is rotatably connected to the upper inner wall of the dust collection box, the inner wall of the upper end of the bearing rod is slidably connected to the lower surface of the limiting block, the surface of the bearing rod is slidably connected to the inner wall of one end of the cleaning plate through a sliding groove, and the lower surface of the cleaning plate is slidably connected to the upper surface of the operating table. This allows the limiting block to automatically adjust its position according to the pressure on the operating table surface, ensuring good contact between the cleaning plate and the operating table while avoiding any impact on the assembly process.

[0013] To improve overall transmission efficiency, preferably, the surface of the clamping motor is fixedly connected to the surface of the support frame. The support frame fixes the position of the motor, allowing the belt to maintain a constant tension and reducing power loss caused by loosening or displacement.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention comprises a clamping mechanism, a cleaning mechanism, a transmission screw, a connecting rod, a fixing block, a driving gear, a driven gear, a bearing rod, an elastic block, a limiting block, and a clamping plate. The clamping mechanism is used to fix the components, and the cleaning mechanism is used to clean the waste after drilling. The two ends of the transmission screw have opposite threads, so that when it is driven to rotate, the positions of the connecting rods on both sides can be adjusted synchronously, thereby ensuring uniform force and stable clamping of outfitting components of different sizes and shapes. Through tooth surface meshing, the driving gear transmits the rotational motion of the cleaning motor to the driven gear, realizing efficient power transmission. This invention solves the problem of the lack of a pressing device in the current manufacturing of ship outfitting components that can fix components and automatically clean waste. This not only reduces production efficiency but may also affect product quality and the working environment. Traditional equipment can usually only drill or punch holes, but ensuring the stability of outfitting components is crucial. Displacement will cause hole position deviations, affecting assembly quality. At the same time, metal waste that is not cleaned in time will accumulate, affecting processing and potentially damaging the equipment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main three-dimensional structure provided in an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the main body in a vertical cross-section provided in an embodiment of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the clamping mechanism provided in this embodiment of the utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the cleaning mechanism provided in an embodiment of this utility model.

[0020] In the diagram: 1. Clamping mechanism; 101. Clamping motor; 102. Transmission screw; 103. Connecting rod; 104. Fixing block; 105. Clamping plate; 2. Cleaning mechanism; 201. Cleaning motor; 202. Driving gear; 203. Driven gear; 204. Bearing rod; 205. Elastic block; 206. Limiting block; 207. Cleaning plate; 3. Stroke groove; 4. Spring; 5. Support frame; 6. Storage groove; 7. Dust collection box; 8. Operating table; 9. Punching machine. Detailed Implementation

[0021] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0022] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0023] like Figures 1 to 4As shown in the figure, the present invention provides a punching device for manufacturing ship outfitting components, including a dust collection box 7, an operating table 8, and a punching machine 9. The upper end of the dust collection box 7 is fixedly connected to the inner wall of the operating table 8, and the surface of the operating table 8 is fixedly connected to the lower end of the punching machine 9. A clamping mechanism 1 is provided at the upper end of the operating table 8, and a cleaning mechanism 2 is provided on the surface of the operating table 8. The clamping mechanism 1 is used to fix the components, and the cleaning mechanism 2 is used to clean the waste after punching. The clamping mechanism 1 includes a clamping motor 101, a transmission screw 102, a connecting rod 103, a fixing block 104, and a clamping plate 105. The output end of the clamping motor 101 is connected to the middle surface of the transmission screw 102 via a belt drive. The surface of the transmission screw 102 is threadedly connected to the inner wall of the two connecting rods 103. The upper end of 103 is fixedly connected to the lower surface of the fixing block 104, and the inner wall of the fixing block 104 is fixedly connected to the surface of the clamping plate 105. The two ends of the transmission screw 102 adopt opposite spiral threads, so that when it is driven to rotate, the positions of the connecting rods 103 on both sides can be adjusted synchronously, thereby ensuring uniform force application and stable clamping of outfitting parts of different sizes and shapes. The cleaning mechanism 2 includes a cleaning motor 201, a drive gear 202, a driven gear 203, a bearing rod 204, an elastic block 205, a limit block 206, and a cleaning plate 207. The output end of the cleaning motor 201 is fixedly connected to the inner wall of the drive gear 202, the tooth surface of the drive gear 202 meshes with the tooth surface of the driven gear 203, and the inner wall of the driven gear 203 is fixedly connected to the lower surface of the bearing rod 204. The upper inner wall of the support rod 204 is fixedly connected to the lower end of the elastic block 205. The upper end of the elastic block 205 is fixedly connected to the lower surface of the limiting block 206. The surface of the limiting block 206 contacts the inner wall of one end of the cleaning plate 207. Through tooth meshing, the driving gear 202 transmits the rotational motion of the cleaning motor 201 to the driven gear 203, realizing effective power transmission. The surface of the operating table 8 is provided with a stroke groove 3. The surface of the connecting rod 103 is provided with a spring 4. The upper end of the spring 4 is fixedly connected to the lower surface of the cleaning plate 207. The lower end of the spring 4 is fixedly connected to the upper surface of the driven gear 203. The dust collection box 7 is provided with a support frame 5. The lower end of the support frame 5 is fixedly connected to the inner wall of the dust collection box 7. A storage groove 6 is provided on one side of the upper end of the operating table 8. The inner wall of the storage groove 6 contacts the inner wall of the cleaning plate 207. The lower surface of the cleaning plate 207 contacts the surface of the dust collection box 8. Utilizing the elastic properties of the spring 4, appropriate downward pressure is provided to ensure the cleaning plate 207 fits tightly against the surface of the operating table 8, achieving efficient cleaning while avoiding damage to the operating table 8. The two ends of the transmission screw 102 are rotatably connected to the upper inner wall of the dust collection box 7. The surface of the connecting rod 103 is slidably connected to the inner wall of the stroke groove 3. The lower surface of the fixing block 104 is slidably connected to the upper surface of the operating table 8. The stroke groove 3 ensures that the connecting rod 103 can move precisely along a predetermined trajectory, thereby achieving accurate positioning and adjustment of the fixing block 104 and the clamping plate 105. It also limits the range of motion of the connecting rod 103, preventing it from deviating from the track or accidentally shifting. The surface of the cleaning motor 201 is fixedly connected to the upper inner wall of the dust collection box 7.The inner wall of the driven gear 203 is slidably connected to the inner wall of the dust collection box 7. The surface of the bearing rod 204 is rotatably connected to the upper inner wall of the dust collection box 7. The upper inner wall of the bearing rod 204 is slidably connected to the lower surface of the limiting block 206. The surface of the bearing rod 204 is slidably connected to the inner wall of one end of the cleaning plate 207 through a sliding groove. The lower surface of the cleaning plate 207 is slidably connected to the upper surface of the operating table 8. This allows the limiting block 206 to automatically adjust its position according to the pressure on the surface of the operating table 8, ensuring good contact between the cleaning plate 207 and the operating table 8 and avoiding any impact on the processing of the parts. The surface of the clamping motor 101 is fixedly connected to the surface of the support frame 5. The support frame 5 fixes the position of the motor, allowing the belt to maintain a constant tension and reducing power loss caused by loosening or displacement.

[0024] The working principle of this utility model:

[0025] During the manufacturing and pressing process of ship outfitting components, the outfitting component to be processed is first placed on the operating table 8. To ensure its stability, the clamping motor 101 in the dust collection box 7 is started. Its output end drives the transmission screw 102 to rotate via a belt. Since the threads at both ends of the transmission screw 102 turn in opposite directions, when the transmission screw 102 rotates, it causes the connecting rods 103 at both ends to move along the stroke groove 3, thereby adjusting the position of the fixing block 104 and the clamping plate 105, so that the clamping plate 105 fits tightly against the surface of the outfitting component, completing the fixation. Once the outfitting component is securely fixed, the pressing machine 9 can be started for operation. After the operation is completed, simply reverse the rotation of the clamping motor 101 to easily... Release the clamping state to facilitate the removal of the processed outfitting parts. At the same time, in order to maintain a clean working environment, the cleaning motor 201 can be started. The meshing of the drive gear 202 and driven gear 203 on its output end drives the bearing rod 204 installed in the inner wall of the driven gear 203, on which the cleaning plate 207 is mounted. Driven by the cleaning motor 201, the cleaning plate 207 slides out along the inclined surface of the storage groove 6 and moves along the surface of the operating table 8, sweeping the waste generated by the pressing hole into the dust collection box 7 through the stroke groove 3. A spring 4 is provided at the bottom to provide appropriate pressure, which can ensure effective cleaning without damaging the surface of the operating table 8, and can also make the cleaning plate 207 fit with the storage groove 6 to ensure the flatness of the operating table 8.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.

Claims

1. A kind of press hole device of ship outfitting, including dust collection box (7), operating platform (8) and press hole machine (9), the upper end of the dust collection box (7) is fixedly communicated with the inner wall of the operating platform (8), the surface of the operating platform (8) is fixedly connected with the lower end of the press hole machine (9), it is characterized by: The upper end of the operating table (8) is provided with a clamping mechanism (1), and the surface of the operating table (8) is provided with a cleaning mechanism (2). The clamping mechanism (1) is used to fix the assembly; The cleaning mechanism (2) is used to clean up the waste after drilling.

2. The punching device for manufacturing ship outfitting components as described in claim 1, characterized in that: The clamping mechanism (1) includes a clamping motor (101), a transmission screw (102), a connecting rod (103), a fixing block (104), and a clamping plate (105). The output end of the clamping motor (101) is connected to the middle surface of the transmission screw (102) via a belt drive. The surface of the transmission screw (102) is threaded to the inner walls of the two connecting rods (103). The upper end of the connecting rod (103) is fixedly connected to the lower surface of the fixing block (104). The inner wall of the fixing block (104) is fixedly connected to the surface of the clamping plate (105).

3. The punching device for manufacturing ship outfitting components as described in claim 2, characterized in that: The cleaning mechanism (2) includes a cleaning motor (201), a drive gear (202), a driven gear (203), a support rod (204), an elastic block (205), a limiting block (206), and a cleaning plate (207). The output end of the cleaning motor (201) is fixedly connected to the inner wall of the drive gear (202). The tooth surface of the drive gear (202) meshes with the tooth surface of the driven gear (203). The inner wall of the driven gear (203) is fixedly connected to the lower surface of the support rod (204). The inner wall of the upper end of the support rod (204) is fixedly connected to the lower end of the elastic block (205). The upper end of the elastic block (205) is fixedly connected to the lower surface of the limiting block (206). The surface of the limiting block (206) contacts the inner wall of one end of the cleaning plate (207).

4. The punching device for manufacturing ship outfitting components as described in claim 3, characterized in that: The operating table (8) has a stroke groove (3) on its surface. The connecting rod (103) has a spring (4) on its surface. The upper end of the spring (4) is fixedly connected to the lower surface of the cleaning plate (207). The lower end of the spring (4) is fixedly connected to the upper surface of the driven gear (203). The dust collection box (7) has a support frame (5) inside. The lower end of the support frame (5) is fixedly connected to the inner wall of the dust collection box (7). The operating table (8) has a storage groove (6) on one side of its upper end. The inner wall of the storage groove (6) is in contact with the lower surface of the cleaning plate (207).

5. A punching device for manufacturing ship outfitting components as described in claim 4, characterized in that: The two ends of the transmission screw (102) are rotatably connected to the inner wall of the upper end of the dust collection box (7), the surface of the connecting rod (103) is slidably connected to the inner wall of the stroke groove (3), and the lower surface of the fixing block (104) is slidably connected to the upper surface of the operating table (8).

6. A punching device for manufacturing ship outfitting components as described in claim 3, characterized in that: The surface of the cleaning motor (201) is fixedly connected to the upper inner wall of the dust collection box (7), the inner wall of the driven gear (203) is slidably connected to the inner wall of the dust collection box (7), the surface of the bearing rod (204) is rotatably connected to the upper inner wall of the dust collection box (7), the upper inner wall of the bearing rod (204) is slidably connected to the lower surface of the limiting block (206), the surface of the bearing rod (204) is slidably connected to the inner wall of one end of the cleaning plate (207) through a sliding groove, and the lower surface of the cleaning plate (207) is slidably connected to the upper surface of the operating table (8).

7. A punching device for manufacturing ship outfitting components as described in claim 4, characterized in that: The surface of the clamping motor (101) is fixedly connected to the surface of the support frame (5).

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