Bottom welding equipment for vacuum cup production

By introducing an adsorption hood and activated carbon plate to filter fumes in the welding equipment, combined with an electric telescopic rod and cooling pipe, the problem of fume pollution during welding is solved, achieving environmental protection and welding precision, and improving work efficiency and safety.

CN224115444UActive Publication Date: 2026-04-14WUYI COUNTY SHUANGLI CUP IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUYI COUNTY SHUANGLI CUP IND CO LTD
Filing Date
2024-12-31
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing welding equipment used in the production of thermos cups cannot effectively absorb and block fumes during welding, leading to environmental pollution and harm to workers' health.

Method used

A welding base device including a welding mechanism, a shielding mechanism, and an auxiliary mechanism was designed. It uses components such as an adsorption hood, an activated carbon plate filter, and an electric telescopic rod to achieve smoke adsorption and shielding, and rapid cooling through a cooling pipe.

Benefits of technology

Effectively protect the environment, reduce fume pollution, ensure welding precision and automation, improve work efficiency, and ensure welding quality and safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224115444U_ABST
    Figure CN224115444U_ABST
Patent Text Reader

Abstract

The utility model discloses bottom welding equipment for vacuum cup production, which comprises a welding frame, a welding mechanism is arranged above the welding frame, a placing mechanism is arranged on the inner wall of the welding mechanism, a shielding mechanism is mounted on the inner wall of the welding mechanism, and an auxiliary mechanism is arranged on the welding mechanism. By arranging the welding mechanism on the welding frame, the surrounding environment can be protected against the influence of welding sparks in the welding process, the welding process is prevented from being interfered by external factors, meanwhile, the auxiliary mechanism arranged on the welding mechanism can adsorb harmful substances in smoke generated in the welding process, purified air is discharged into the environment, and the welding efficiency is improved through the welding mechanism arranged on the welding frame. Welding points can be accurately aligned, the accuracy of the welding position is guaranteed, automation of the welding process is achieved, meanwhile, the placing mechanism is arranged on the welding mechanism, accurate positioning and firm fixing of the vacuum cup and the base can be guaranteed, and the vacuum cup welding device can adapt to products of different sizes.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding equipment, specifically to a welding equipment for the production of thermos cups. Background Technology

[0002] The bottom welding equipment used in the production of thermos cups is a machine specifically designed to weld the bottom of the thermos cup to the base. This equipment plays an important role in the manufacturing process of thermos cups because it ensures the sealing and durability of the bottom of the cup, thereby guaranteeing the heat preservation performance and service life of the thermos cup.

[0003] However, the welding equipment used in the production of thermos cups cannot absorb the fumes generated during welding, making it easy to remove the welded thermos cup body later. At the same time, the welding equipment cannot shield the fumes or debris generated during welding, which can easily cause harm to workers in the vicinity.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a welding bottom equipment for the production of thermos cups, so as to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A welding device for producing thermos cups includes a welding frame, a welding mechanism on top of the welding frame, a placement mechanism on the inner wall of the welding mechanism, a shielding mechanism installed on the inner wall of the welding mechanism, and an auxiliary mechanism on the welding mechanism. The auxiliary mechanism includes an adsorption cover fixed to the surface of the welding mechanism, an adsorption hose passing through the top of the adsorption cover, one end of the adsorption hose passing through the welding mechanism and connected to a filter box, the bottom of the filter box being fixedly connected to the top of the welding mechanism, multiple activated carbon plates installed on the inner wall of the filter box, and an adsorption pump passing through one side of the filter box.

[0008] Furthermore, in order to better assist in the adjustment during welding, the welding mechanism includes a welding cover fixed above the welding frame, an electric guide rail installed on the upper inner wall of the welding cover, an electric telescopic rod fixed on the electric guide rail via a moving block, a mounting seat at one end of the electric telescopic rod, a welding head on the mounting seat, the mounting seat being fixedly connected to the adsorption cover, and the upper part of the welding cover being fixedly connected to the lower part of the filter box.

[0009] Furthermore, in order to better fix the thermos cup that needs to be welded, the placement mechanism includes a servo motor fixed to one side of the inner wall of the welding cover, a three-jaw chuck at one end of the servo motor, and an electric telescopic rod fixed to one side of the inner wall of the welding cover 201, with a three-jaw chuck at one end of the electric telescopic rod via a bearing seat.

[0010] Furthermore, in order to better assist in shielding the weld base during insulation, the shielding mechanism includes a shielding groove opened in the inner wall of the welding cover, a folding telescopic cover fixed to the inner wall of the shielding groove, a shielding plate fixed below the folding telescopic cover, the shielding plate and the two sides of the folding telescopic cover located inside the shielding groove, and multiple electric telescopic rods three fixed above the shielding plate, one end of the electric telescopic rods three being fixedly connected to one side of the welding cover.

[0011] Furthermore, in order to better secure the baffle, multiple positioning blocks are fixed below the baffle, with one end of each positioning block engaging with the top of the welding frame.

[0012] Furthermore, in order to better collect the welding debris, a chip discharge port is provided on the welding frame, and a collection box is fixed at the bottom of the welding frame, with a filter screen plate fixed on the inner wall of the collection box.

[0013] Furthermore, in order to better assist in cooling the welded bottom insulated cup, a cooling pipe runs through the welding cover. A spray head is installed at one end of the cooling pipe, and a delivery pump is installed at the other end of the cooling pipe. One side of the delivery pump is fixedly connected to one side of the welding cover, and one end of the delivery pump is connected to a delivery pipe. One end of the delivery pipe passes through a collection box and is connected to a filter screen.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) By setting up a shielding mechanism in the welding mechanism, the surrounding environment can be protected from the influence of welding sparks during the welding process and external factors can be prevented from interfering with the welding process. At the same time, the auxiliary mechanism set up in the welding mechanism can adsorb harmful substances in the fumes generated during the welding process, and the purified air can be discharged into the environment, thereby reducing workplace pollution.

[0016] (2) The welding mechanism set in the welding frame can not only accurately align the welding point and ensure the accuracy of the welding position, but also realize the automation of the welding process and improve work efficiency. At the same time, the placement mechanism set in the welding mechanism can not only ensure the accurate positioning and firm fixation of the thermos cup and the base, but also adapt to products of different sizes. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main structure of a welding device for producing thermos cups according to an embodiment of the present utility model;

[0019] Figure 2 This is a side view of a welding device for producing thermos cups according to an embodiment of the present utility model.

[0020] Figure 3 This is a schematic diagram of the shielding mechanism structure of a welding bottom equipment for producing thermos cups according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic diagram of the welding mechanism and placement mechanism of a welding bottom equipment for producing thermos cups according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the auxiliary mechanism structure of a welding bottom device for producing thermos cups according to an embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the cooling pipe structure of a welding bottom device for producing thermos cups according to an embodiment of the present utility model.

[0024] In the picture:

[0025] 1. Welding frame; 2. Welding mechanism; 201. Welding cover; 202. Electric guide rail; 203. Electric telescopic rod one; 204. Mounting base; 205. Welding head; 3. Placement mechanism; 301. Servo motor; 302. Three-jaw chuck one; 303. Electric telescopic rod two; 304. Three-jaw chuck two; 4. Shielding mechanism; 401. Folding telescopic cover; 402. Shielding plate; 403. Electric telescopic rod three; 5. Auxiliary mechanism; 501. Adsorption cover; 502. Adsorption hose; 503. Filter box; 504. Activated carbon plate; 505. Adsorption pump; 6. Positioning block; 7. Collection box; 8. Filter screen plate; 9. Cooling pipe; 10. Spray head; 11. Delivery pump; 12. Delivery pipe; 13. Filter screen cover. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1:

[0028] like Figures 1-6 As shown, a welding device for producing thermos cups according to an embodiment of the present invention includes a welding frame 1, a welding mechanism 2 above the welding frame 1, the welding mechanism 2 including a welding cover 201 fixed above the welding frame 1, an electric guide rail 202 mounted on the inner wall of the welding cover 201, an electric telescopic rod 203 fixed on the electric guide rail 202 by a moving block, a mounting base 204 at one end of the electric telescopic rod 203, a welding head 205 on the mounting base 204, and a welding machine (not shown) connected to the welding head 205 in actual use;

[0029] The inner wall of the welding mechanism 2 is provided with a placement mechanism 3. The placement mechanism 3 includes a servo motor 301 fixed to one side of the inner wall of the welding cover 201. One end of the servo motor 301 is provided with a three-jaw chuck 302. An electric telescopic rod 303 is fixed to one side of the inner wall of the welding cover 201. One end of the electric telescopic rod 303 is provided with a three-jaw chuck 304 through a bearing seat. A micro motor is provided on the three-jaw chuck 304 and the three-jaw chuck 302 for adjusting the jaws of the three-jaw chuck 304 and the three-jaw chuck 302. Anti-slip pads (not shown in the figure) are provided at the jaws of the three-jaw chuck 304 and the three-jaw chuck 302 during actual use. The anti-slip pads are adapted to the jaws of the three-jaw chuck 304 and the three-jaw chuck 302. The anti-slip pads are provided with a high-temperature resistant coating and a wear-resistant coating (not shown in the figure).

[0030] The welding frame 1 has a chip discharge port. A collection box 7 is fixed below the welding frame 1. A filter screen plate 8 is fixed on the inner wall of the collection box 7. A cooling pipe 9 passes through the welding cover 201. A spray head 10 is installed at one end of the cooling pipe 9. A delivery pump 11 is installed at the other end of the cooling pipe 9. One side of the delivery pump 11 is fixedly connected to one side of the welding cover 201. One end of the delivery pump 11 is connected to a delivery pipe 12. One end of the delivery pipe 12 passes through the collection box 7 and is connected to a filter screen cover 13.

[0031] Example 2:

[0032] like Figures 1-6As shown, according to an embodiment of the present invention, a welding bottom device for producing thermos cups includes a shielding mechanism 4 installed on the inner wall of the welding mechanism 2. The shielding mechanism 4 includes a shielding groove opened on the inner wall of the welding cover 201. A folding telescopic cover 401 is fixed on the inner wall of the shielding groove. A shielding plate 402 is fixed below the folding telescopic cover 401. A plurality of positioning blocks 6 are fixed below the shielding plate 402. There are two positioning blocks 6. One end of the positioning block 6 is engaged with the upper part of the welding frame 1. The shielding plate 402 and the two sides of the folding telescopic cover 401 are located inside the shielding groove. A plurality of electric telescopic rods 403 are fixed above the shielding plate 402. There are two electric telescopic rods 403. One end of the electric telescopic rods 403 is fixedly connected to one side of the welding cover 201.

[0033] The welding mechanism 2 is equipped with an auxiliary mechanism 5, which includes an adsorption cover 501 fixed to the surface of the welding mechanism 2, a mounting base 204 fixedly connected to the adsorption cover 501, an adsorption hose 502 passing through the top of the adsorption cover 501, one end of the adsorption hose 502 passing through the welding mechanism 2 and connected to a filter box 503, the bottom of the filter box 503 being fixedly connected to the top of the welding mechanism 2, the top of the welding cover 201 being fixedly connected to the bottom of the filter box 503, multiple activated carbon plates 504 being installed on the inner wall of the filter box 503, the number of activated carbon plates 504 being two, an adsorption pump 505 passing through one side of the filter box 503, a maintenance port being opened on the top of the filter box 503, a sealing cover being installed on the inner wall of the maintenance port, and the sealing cover contacting the top of the activated carbon plate 504;

[0034] The adsorption pump 505, electric telescopic rod 3 403, conveying pump 11, micro motor, servo motor 301, electric telescopic rod 2 303, electric telescopic rod 1 203, and electric guide rail 202 are electrically connected to a controller during actual use. The controller is electrically connected to an external power source for the adsorption pump 505, electric telescopic rod 3 403, conveying pump 11, micro motor, servo motor 301, electric telescopic rod 2 303, electric telescopic rod 1 203, and electric guide rail 202.

[0035] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0036] In summary, with the help of the above-mentioned technical solution of this utility model, the thermos cup body and the base are placed on the three-jaw chuck 304 controlled by the servo motor 301 driving the three-jaw chuck 302 and the electric telescopic rod 303. After being fixed, the electric telescopic rod 303 drives the three-jaw chuck 304 and the base to contact the thermos cup body placed on the three-jaw chuck 302, so as to ensure the accurate positioning and fixing of the thermos cup and the base. Then, the position of the welding head 205 is adjusted by the moving block on the electric guide rail 202 so that it can be accurately aligned with the welding point. At the same time, the electric telescopic rod 203 drives the mounting base 204 and the welding head 205 to move up and down, so that the welding head 205 contacts the thermos cup body and the bottom and performs welding. During the welding process, the shielding plate 402 in the shielding mechanism 4 is controlled by the electric telescopic rod 403 to unfold or retract to protect the surrounding area. The environment is protected from welding sparks and external factors from interfering with the welding process. The adsorption hood 501 is located near the welding area and is connected to the filter box 503 via the adsorption hose 502. After the adsorption pump 505 is started, the welding fumes are drawn into the filter box 503. The activated carbon plate 504 in the filter box 503 adsorbs harmful substances, and the purified air is then discharged into the environment, thereby reducing workplace pollution. After welding is completed, the delivery pump 11 in the cooling pipe 9 draws coolant from the collection box 7 and sprays it out through the spray head 10 to quickly cool the newly welded insulated cup body and base, thereby improving work efficiency and ensuring welding quality. Waste such as metal shavings generated during welding will fall into the collection box 7 below through the chip discharge port on the welding frame 1, and larger particles are intercepted by the filter screen plate 8 to keep the work area clean.

[0037] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A welding device for producing thermos cups, characterized in that, The assembly includes a welding frame (1), a welding mechanism (2) above the welding frame (1), a placement mechanism (3) on the inner wall of the welding mechanism (2), a shielding mechanism (4) installed on the inner wall of the welding mechanism (2), an auxiliary mechanism (5) on the welding mechanism (2), an adsorption cover (501) fixed on the surface of the welding mechanism (2), an adsorption hose (502) passing through the upper part of the adsorption cover (501), one end of the adsorption hose (502) passing through the welding mechanism (2) and connected to a filter box (503), the lower part of the filter box (503) being fixedly connected to the upper part of the welding mechanism (2), multiple activated carbon plates (504) installed on the inner wall of the filter box (503), and an adsorption pump (505) passing through one side of the filter box (503).

2. The welding equipment for producing thermos cups according to claim 1, characterized in that, The welding mechanism (2) includes a welding cover (201) fixed above the welding frame (1). An electric guide rail (202) is installed on the upper inner wall of the welding cover (201). An electric telescopic rod (203) is fixed on the electric guide rail (202) by a moving block. A mounting seat (204) is provided at one end of the electric telescopic rod (203). A welding head (205) is provided on the mounting seat (204). The mounting seat (204) is fixedly connected to the adsorption cover (501). The upper part of the welding cover (201) is fixedly connected to the lower part of the filter box (503).

3. The welding equipment for producing thermos cups according to claim 2, characterized in that, The placement mechanism (3) includes a servo motor (301) fixed on one side of the inner wall of the welding cover (201), a three-jaw chuck (302) is provided at one end of the servo motor (301), an electric telescopic rod (303) is fixed on one side of the inner wall of the welding cover (201), and a three-jaw chuck (304) is provided at one end of the electric telescopic rod (303) through a bearing seat.

4. The welding equipment for producing thermos cups according to claim 3, characterized in that, The shielding mechanism (4) includes a shielding groove opened on the inner wall of the welding cover (201). A folding telescopic cover (401) is fixed on the inner wall of the shielding groove. A shielding plate (402) is fixed below the folding telescopic cover (401). The shielding plate (402) and the two sides of the folding telescopic cover (401) are located inside the shielding groove. A plurality of electric telescopic rods (403) are fixed above the shielding plate (402). One end of the electric telescopic rods (403) is fixedly connected to one side of the welding cover (201).

5. The welding equipment for producing thermos cups according to claim 4, characterized in that, Multiple positioning blocks (6) are fixed below the shielding plate (402), and one end of the positioning block (6) is engaged with the upper part of the welding frame (1).

6. The welding equipment for producing thermos cups according to claim 5, characterized in that, The welding frame (1) is provided with a chip discharge port, and a collection box (7) is fixed below the welding frame (1). A filter screen (8) is fixed on the inner wall of the collection box (7).

7. The welding equipment for producing thermos cups according to claim 6, characterized in that, A cooling pipe (9) runs through the welding cover (201). A spray head (10) is installed at one end of the cooling pipe (9), and a delivery pump (11) is installed at the other end of the cooling pipe (9). One side of the delivery pump (11) is fixedly connected to one side of the welding cover (201). One end of the delivery pump (11) is connected to a delivery pipe (12), and one end of the delivery pipe (12) runs through a collection box (7) and is connected to a filter screen cover (13).