Turnover tool for box type component

Abstract

The utility model discloses a turnover tool for a box type component, which relates to the technical field of steel structure manufacturing and comprises turnover equipment, a bearing part, a fixing part and a positioning part. And the overturning equipment is used for overturning the box type component. The bearing piece is arranged on the overturning equipment and used for bearing the box-type component, the bearing piece comprises a second assembly and a first assembly, the first assembly is provided with a first inserting groove, the second assembly is provided with a second inserting groove, the first assembly and the second assembly are connected through an inserting piece, and the inserting piece is contained in the first inserting groove and the second inserting groove. The first assembly and the second assembly are connected to form a closed frame structure. The fixing piece is arranged on the bearing piece and used for fastening the first assembly and the second assembly. The positioning piece is arranged on the first assembly of the bearing piece and used for positioning the box type component. According to the turnover tool for the box-type component, four-side assembling and welding of the box-type component are completed through positioning of the positioning piece, repeated positioning is not needed after multiple times of turnover, and time and labor are saved; and step-by-step overturning is achieved through the overturning equipment, and manual participation is avoided.

Description

Technical Field

[0001] This utility model relates to the field of steel structure manufacturing technology, and in particular to a turning tool for box-shaped components. Background Technology

[0002] With the rapid development of the steel structure industry in recent years, the types of components used in building steel structures are becoming increasingly diverse, among which box-type components are a typical example. In high-rise steel structures, as the height increases, the cross-section of box-type components also becomes larger, resulting in a greater number of corbels (the key load-bearing components connecting the box beam to other structures, whose core function is to transfer loads and ensure structural stability). For the turning of large-section box-type components, the use of traditional turning hook chains can lead to impacts on the outer surface of the component. Furthermore, with a large number of corbels, there is a significant amount of turning assembly and welding involved. This not only poses a safety hazard and causes severe component impact, but also results in low precision in corbel welding, which is clearly detrimental to ensuring product quality.

[0003] Therefore, there are still shortcomings and deficiencies in the existing technology. How to provide a time-saving, labor-saving, and highly safe turning tool for box-shaped components is a technical problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] The purpose of this utility model is to provide a turning fixture for box-shaped components, which solves the technical problems of existing turning fixtures being time-consuming, labor-intensive, and posing safety hazards.

[0005] To achieve the above objectives, this utility model provides a turning fixture for box-shaped components, comprising:

[0006] A flipping device used to flip box-shaped components;

[0007] A support member is provided on the flipping device for supporting the box-shaped component. The support member includes a first component and a second component. The first component is provided with a first slot, and the second component is provided with a second slot. The first component and the second component are connected by a connector. The connector is accommodated in the first slot and the second slot. After the first component and the second component are connected, they form a closed frame structure.

[0008] A fastener, provided on the support member, is used to fasten the first component and the second component;

[0009] A positioning element, located on the first component of the bearing member, is used to position the box-shaped component.

[0010] Preferably, the second component includes a fixing part and two connecting parts, the two connecting parts being symmetrically arranged on both sides of the fixing part, and the two connecting parts and the fixing part forming a U-shaped structure;

[0011] The second slot is located on the side where the two connecting parts are close to each other.

[0012] Preferably, the first component is provided with a plurality of first insertion holes, the fixing part is provided with a plurality of second insertion holes, and the fixing member includes a connecting rod and first insertion blocks fixed at both ends of the connecting rod, wherein the first insertion blocks are respectively inserted into the first insertion holes and the second insertion holes.

[0013] Preferably, the fasteners are located on both sides of the first component.

[0014] Preferably, the positioning member includes a positioning plate and a plurality of second inserts fixedly disposed on the positioning plate. When the positioning member is connected to the first component, the second inserts are correspondingly inserted into some of the first insert holes.

[0015] Preferably, the positioning element is located in the middle of the first component.

[0016] Preferably, there are two carriers, which are fixedly connected by a connecting rod, and the two carriers are respectively located on the two flipping devices.

[0017] Preferably, the two carriers are distributed opposite to each other.

[0018] Preferably, the flipping device is an electric roller frame.

[0019] Preferably, the support member is a hollow cylindrical shape.

[0020] Compared to the aforementioned background technology, the box-shaped component flipping fixture provided by this utility model has a first component and a second component connected by a connector to form a load-bearing component. The first component and the second component are fastened by a fixing component to ensure structural stability. The box-shaped component is fixed and positioned by a positioning component, which can complete the welding of the box-shaped component on all four sides. The positioning is accurate, and multiple flips do not require repeated positioning, saving time and effort. Moreover, the box-shaped component is flipped step by step by the flipping device, avoiding manual intervention and ensuring high safety. The first component and the second component form a closed frame structure, which effectively prevents the box-shaped component from slipping during the flipping process. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0022] Figure 1 A schematic diagram of the structure of the turning fixture for the box-shaped component provided in an embodiment of this utility model;

[0023] Figure 2 A schematic diagram of the load-bearing component in the turning fixture for the box-shaped component provided in this embodiment of the utility model;

[0024] Figure 3 This is a schematic diagram of the first component in the flipping fixture for the box-shaped component provided in this embodiment of the utility model.

[0025] Figure 4 A schematic diagram of the structure of the second component in the flipping fixture for the box-shaped component provided in this embodiment of the utility model;

[0026] Figure 5 A schematic diagram of the fixing component in the turning fixture of the box-shaped component provided in this embodiment of the utility model;

[0027] Figure 6 is a structural schematic diagram of the positioning component in the turning fixture of the box-shaped component provided in the embodiment of this utility model.

[0028] Figures 1 to 6 Chinese reference numerals: 10, flipping device; 20, carrier; 21, first component; 211, first slot; 212, first insertion hole; 22, second component; 221, fixing part; 2211, second insertion hole; 222, connecting part; 2221, second slot; 30, fixing part; 31, connecting rod; 32, first insertion block; 40, positioning part; 41, positioning plate; 42, second insertion block; 50, plug-in part; 60, box-shaped component; 70, bracket; 80, connecting rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] To enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] This utility model provides a turning fixture for box-shaped components, used for turning and welding box-shaped components 60, especially suitable for the turning operation when assembling large-section box-shaped components 60 with multiple brackets 70. The automated turning device 10 replaces traditional manual operation, resulting in low labor intensity and high safety.

[0032] Please refer to this as well. Figures 1 to 6 The box-shaped component turning fixture provided by this utility model includes a turning device 10, a bearing component 20, a fixing component 30, and a positioning component 40.

[0033] The flipping device 10 is used to flip the box-shaped component 60 so that brackets 70 can be welded to the outer surface of the box-shaped component 60. Specifically, the flipping device 10 rotates the box-shaped component 60 by 90 degrees each time. After the brackets 70 on one side of the box-shaped component 60 are welded, the flipping device 10 rotates the box-shaped component 60 by 90 degrees again, so that brackets 70 are welded to all four sides of the box-shaped component 60.

[0034] A support member 20 is disposed on the flipping device 10 and is used to support the box-shaped component 60. The support member 20 includes a second component 22 and a first component 21. The first component 21 has a first slot 211, and the second component 22 has a second slot 2221. The first component 21 and the second component 22 are connected by a connector 50, which is accommodated in the first slot 211 and the second slot 2221. After the first component 21 and the second component 22 are connected, they form a closed frame structure. The first component 21 and the second component 22 are connected to form the support member 20. When the flipping device 10 operates, it drives the support member 20 to flip, thereby realizing the flipping of the box-shaped component 60.

[0035] The fastener 30 is provided on the support member 20 and is used to fasten the first component 21 and the second component 22. The positioning member 40 is provided on the first component 21 of the support member 20 and is used to position the box-shaped component 60.

[0036] During operation, the first component 21 and the second component 22 are connected by the connector 50 to form the carrier 20, which supports the box-shaped component 60. The first component 21 and the second component 22 are fastened by the fastener 30 to ensure structural stability. The box-shaped component 60 is fixed and positioned by the positioning component 40 to prevent the box-shaped component 60 from moving during the flipping process, and the box-shaped component 60 is accurately positioned.

[0037] With this setup, the four-sided welding of the box-shaped component 60 can be completed by positioning it with the positioning component 40. The positioning is accurate, and there is no need to repeatedly position it after multiple flips, saving time and effort. Moreover, the box-shaped component 60 is flipped step by step by the flipping device 10, avoiding manual intervention and ensuring high safety. The first component 21 and the second component 22 form a closed frame structure, which effectively prevents the box-shaped component 60 from slipping during the flipping process.

[0038] Please refer to this as well. Figures 1 to 4 The second component 22 includes a fixing part 221 and two connecting parts 222.

[0039] Two connecting parts 222 are symmetrically arranged on both sides of the fixing part 221, forming a U-shaped structure with the fixing part 221. The second slot 2221 is located on the side where the two connecting parts 222 are close to each other.

[0040] In addition, the first slot 211 is located on both sides of the first component 21, and the plug-in member 50 is a plug-in plate, which connects the first component 21 and the second component 22. After the first component 21 and the second component 22 are connected by the plug-in plate, they form a closed frame structure, which is convenient for assembly.

[0041] Please refer to this as well. Figures 1 to 5 The first component 21 is provided with a plurality of first insertion holes 212, the fixing part 221 is provided with a plurality of second insertion holes 2211, and the fixing member 30 includes a connecting rod 31 and a first insertion block 32 fixedly disposed at both ends of the connecting rod 31. The first insertion block 32 is respectively inserted into the first insertion hole 212 and the second insertion hole 2211.

[0042] To ensure the reliability of the connection between the first component 21 and the second component 22, after the first component 21 and the second component 22 are connected by a plug-in plate, they are further secured by a fastener 30 to prevent the box-shaped component 60 from slipping during the flipping process. In use, the two first plugs 32 of the fastener 30 are respectively inserted into one of the first plug holes 212 of the first component 21 and one of the second plug holes 2211 of the fixing part 221 in the second component 22.

[0043] Two first inserts 32 can be inserted into the first insert hole 212 and the second insert hole 2211 with the connecting line vertically arranged. At this time, the connecting rod 31 of the fixing member 30 is in a vertical state. The two first inserts 32 can also be inserted into the first insert hole 212 and the second insert hole 2211 with the connecting line inclined. At this time, the connecting rod 31 of the fixing member 30 is in an inclined state.

[0044] Please refer to this as well. Figures 1 to 2The fasteners 30 are located on both sides of the first component 21. There are two fasteners 30 on the bearing component 20. The two fasteners 30 are symmetrically arranged on both sides of the first component 21. This arrangement ensures that the fasteners 30 on both sides are subjected to uniform force, thereby achieving a stable and reliable connection between the first component 21 and the second component 22.

[0045] Please refer to this as well. Figures 1 to 6 The positioning component 40 includes a positioning plate 41 and a plurality of second inserts 42 fixedly disposed on the positioning plate 41. When the positioning component 40 is connected to the first component 21, the second inserts 42 are correspondingly inserted into some of the first insert holes 212. The positioning plate 41 is U-shaped and is made of channel steel.

[0046] The positioning component 40 is used to position the box-shaped component 60. In use, several second inserts 42 are inserted into some of the first inserts 212. The positioning plate 41 abuts against the box-shaped component 60 to fix and position the box-shaped component 60, ensuring that the position of the box-shaped component 60 on the carrier 20 remains unchanged when it is flipped, avoiding movement of the box-shaped component 60 and ensuring accurate positioning.

[0047] Please refer to this as well. Figures 1 to 2 The positioning element 40 is located in the middle of the first component 21.

[0048] Please refer to this as well. Figures 1 to 2 There are two carriers 20, which are fixedly connected by a connecting rod 80. The two carriers 20 are respectively located on two flipping devices 10.

[0049] With this configuration, the box-shaped component 60 is supported by two bearing members 20, providing stable support for the box-shaped component 60 and facilitating subsequent flipping and welding operations.

[0050] Please refer to this as well. Figures 1 to 2 The two load-bearing members 20 are distributed relatively opposite to each other. With this arrangement, the force exerted by the two load-bearing members 20 on the box-shaped member 60 is relatively evenly distributed, which helps to improve the overall connection strength and ensure the stability and safety of the connection.

[0051] Please refer to this as well. Figures 1 to 6 The flipping device 10 is an electric roller frame. An electric roller frame is a welding auxiliary device that uses an electric motor to drive the active rollers to rotate, thereby enabling the workpiece to rotate or move smoothly. Its core function is to provide support and rotational power for cylindrical, conical, and other rotating workpieces, and it is suitable for welding, spraying, polishing, and other process scenarios.

[0052] Please refer to this as well. Figures 1 to 6The support member 20 is a hollow cylindrical shape. After the first component 21 and the second component 22 are connected, they form a hollow cylindrical structure. In use, the box-shaped component 60 is located in the hollow structure. The outer part of the support member 20 is cylindrical to be adapted to the electric roller frame, so that the electric roller frame drives the support member 20 to rotate, thereby driving the box-shaped component 60 to rotate, which facilitates the assembly and welding of the box-shaped component 60.

[0053] The specific usage process of the box-shaped component flipping fixture is as follows: First, the second component 22 is installed on the electric roller machine and leveled; the box-shaped component 60 is lifted and placed on the second component 22 by the hoisting equipment, ensuring that the center of gravity of the box-shaped component 60 is centered; the first component 21 is installed on the second component 22, and the connector 50 is inserted into the first slot 211 and the second slot 2221 to connect the first component 21 and the second component 22, and the first component 21 and the second component 22 are fastened by the fastener 30; then the positioning component 40 is used to fix and position the box-shaped component 60 to prevent the box-shaped component 60 from moving during the flipping process; finally, the electric roller frame is started, and the box-shaped component 60 is flipped 90 degrees each time. When the bracket 70 on that side of the box-shaped component 60 is welded, the flipping device 10 flips the box-shaped component 60 90 degrees again, so that the bracket 70 is welded on all four sides of the box-shaped component 60.

[0054] The box-shaped component flipping fixture provided by this utility model can complete the four-sided welding of the box-shaped component 60 by positioning it with positioning component 40. The positioning is accurate and multiple flips do not require repeated positioning, saving time and effort. Moreover, the box-shaped component 60 is flipped step by step by the flipping device 10, avoiding manual intervention and ensuring high safety. The first component 21 and the second component 22 form a closed frame structure, which effectively prevents the box-shaped component 60 from slipping during the flipping process.

[0055] It should be noted that in this specification, relational terms such as first and second are used only to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.

[0056] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principles of this utility model, and these improvements and modifications also fall within the protection scope of this utility model.

Claims

1. A turning fixture for a box-shaped component, characterized in that, include: A flipping device (10) is used to flip the box-shaped component (60); A support member (20) is provided on the flipping device (10) for supporting the box-shaped component (60). The support member (20) includes a first component (21) and a second component (22). The first component (21) is provided with a first slot (211), and the second component (22) is provided with a second slot (2221). The first component (21) and the second component (22) are connected by a connector (50). The connector (50) is accommodated in the first slot (211) and the second slot (2221). After the first component (21) and the second component (22) are connected, a closed frame structure is formed. A fastener (30) is provided on the support member (20) for fastening the first component (21) and the second component (22); A positioning element (40) is provided on the first component (21) of the bearing element (20) for positioning the box-shaped component (60).

2. The turning fixture for the box-shaped component according to claim 1, characterized in that, The second component (22) includes a fixing part (221) and two connecting parts (222). The two connecting parts (222) are symmetrically arranged on both sides of the fixing part (221), and the two connecting parts (222) and the fixing part (221) form a U-shaped structure. The second slot (2221) is located on the side where the two connecting parts (222) are close to each other.

3. The turning fixture for the box-shaped component according to claim 2, characterized in that, The first component (21) is provided with a plurality of first insertion holes (212), the fixing part (221) is provided with a plurality of second insertion holes (2211), and the fixing member (30) includes a connecting rod (31) and a first insertion block (32) fixed at both ends of the connecting rod (31). The first insertion block (32) is respectively inserted into the first insertion hole (212) and the second insertion hole (2211).

4. The turning fixture for the box-shaped component according to claim 3, characterized in that, The fastener (30) is located on both sides of the first component (21).

5. The turning fixture for the box-shaped component according to claim 4, characterized in that, The positioning component (40) includes a positioning plate (41) and a plurality of second inserts (42) fixedly disposed on the positioning plate (41). When the positioning component (40) is connected to the first component (21), the second inserts (42) are correspondingly inserted into some of the first insert holes (212).

6. The turning fixture for the box-shaped component according to claim 5, characterized in that, The positioning element (40) is located in the middle of the first component (21).

7. The turning fixture for box-shaped components according to any one of claims 1 to 6, characterized in that, Two carriers (20) are provided, and the two carriers (20) are fixedly connected by a connecting rod (80). The two carriers (20) are respectively provided on the two flipping devices (10).

8. The turning fixture for the box-shaped component according to claim 7, characterized in that, The two carriers (20) are distributed relative to each other.

9. The turning fixture for the box-shaped component according to claim 8, characterized in that, The flipping device (10) is an electric roller frame.

10. The turning fixture for the box-shaped component according to claim 9, characterized in that, The support member (20) is a hollow cylindrical shape.

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