Composite film stretching equipment

By designing a composite film stretching device, and utilizing the synchronous rotation of the rollers and gear sets as well as the heating core control, the problems of shrinkage and unevenness of the composite film during the stretching process were solved, achieving a stable and uniform stretching effect.

CN224116699UActive Publication Date: 2026-04-14SICHUAN CHANGHE PLASTIC IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing stretching equipment is affected by parameters such as speed and temperature when stretching composite films, resulting in shrinkage or unevenness in the stretched composite films.

Method used

A composite film stretching device was designed, including a frame, rollers, motor, gear set and heating core. Through synchronous rotation and gear meshing control, constant temperature stretching of composite film and control of stretching force for different lengths can be achieved.

Benefits of technology

Stable isothermal stretching of the composite film was achieved, ensuring the uniformity and controllability of the stretching process and avoiding shrinkage or unevenness.

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Abstract

The utility model discloses composite film stretching equipment which comprises a rack, first shaft rollers, second shaft rollers, third shaft rollers and fourth shaft rollers are sequentially arranged in the rack from left to right, the number of the first shaft rollers, the number of the second shaft rollers, the number of the third shaft rollers and the number of the fourth shaft rollers are all two, the rear side of the first shaft roller on the upper side is connected with a first motor, and the rear side of the second shaft roller on the lower side is connected with a second motor. The first motor is fixedly connected with the rack, the rear side of the third shaft roller on the upper side and the rear side of the fourth shaft roller on the upper side are each connected with a first gear set, and a bevel gear is arranged on the rear side of a second gear set; and the connecting shaft is arranged behind the second gear set, a bevel gear is arranged outside the connecting shaft, the right end of the connecting shaft is connected with a second motor, and the second motor is fixedly connected with the rack. According to the composite film stretching equipment, constant-temperature stretching can be conveniently conducted on a composite film, the stretching stability of the composite film is guaranteed, the stretching strength can be controlled, and the composite film can be conveniently stretched by different lengths.
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Description

Technical Field

[0001] This utility model relates to the field of composite membrane technology, specifically a composite membrane stretching device. Background Technology

[0002] In the vast field of materials science, composite membrane stretching is an important technology that cannot be ignored. It has wide applications in many industries and contains a wealth of scientific and engineering knowledge. The performance requirements of materials are extremely high during the composite membrane stretching process. From a physical point of view, the stress-strain relationship of composite membranes made of different materials is different during stretching. For example, some polymer composite membranes exhibit elastic deformation in the early stage of stretching, following Hooke's law. However, when the stretching exceeds a certain limit, they will enter the plastic deformation stage. At this time, the molecular chains rearrange, and the properties of the material will change significantly. This requires precise control of stretching force, speed, temperature and other parameters in actual production.

[0003] Existing stretching equipment mostly stretches composite films directly using traction rollers. However, due to the influence of parameters such as speed and temperature, the stretched composite film may shrink or be uneven. Therefore, we propose a composite film stretching device to solve the problems mentioned above. Utility Model Content

[0004] The purpose of this invention is to provide a composite film stretching device to solve the problem mentioned in the background art. Most of the current stretching devices stretch composite films by directly stretching them with traction rollers, but the stretched composite films suffer from shrinkage or unevenness due to the influence of parameters such as speed and temperature.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a composite film stretching device, comprising:

[0006] The frame has a first roller, a second roller, a third roller, and a fourth roller arranged sequentially from left to right inside the frame. Each of the first roller, second roller, third roller, and fourth roller has two rollers arranged vertically. The upper first roller and the upper second roller are connected by a conveyor belt. The rear side of the upper first roller is connected to a first motor, which is fixedly connected to the frame. The rear side of the upper third roller and the upper fourth roller are both connected to a first gear set, and the first gear set has a pin inside. The lower part of the first gear set is a second gear set, and the rear side of the second gear set has a bevel gear.

[0007] A connecting shaft is located behind the second gear set, and a bevel gear is provided on the outside of the connecting shaft. A second motor is connected to the right end of the connecting shaft, and the second motor is fixedly connected to the frame.

[0008] Preferably, a shaping box is provided between the third and fourth rollers, and a heating core is provided inside the shaping box.

[0009] Preferably, the third shaft roller is slidably connected to the first gear set, and the first gear set is fixedly connected to the third shaft roller by a pin.

[0010] Preferably, the fourth shaft roller is slidably connected to the first gear set, and the first gear set is fixedly connected to the fourth shaft roller by a pin.

[0011] Preferably, the first gear set and the second gear set are each provided with three gears, and the gears on the first gear set and the second gear set are arranged in opposite sizes.

[0012] Preferably, bevel gears are symmetrically arranged on the left and right sides of the connecting shaft, and the bevel gears on the left and right sides of the connecting shaft mesh with the bevel gears on the second gear set on the left and right sides through the bevel gears.

[0013] Preferably, the rotational speeds of the third and fourth rollers are greater than those of the first and second rollers.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the composite film stretching equipment facilitates constant temperature stretching of the composite film, ensures the stability of the composite film stretching, and can control the stretching force, making it convenient to stretch the composite film to different lengths.

[0015] 1. A first roller, a second roller, a third roller, and a fourth roller are provided. The first roller and the second roller rotate synchronously, and the third roller and the fourth roller rotate synchronously. The rotation speed of the third roller and the fourth roller is greater than that of the first roller and the second roller, which facilitates the stretching of the composite film at the second roller and the third roller.

[0016] 2. A shaping box and a heating core are provided. The shaping box is wrapped around the outside of the heating core to ensure stable heating of the composite film by the heating core, thereby facilitating constant temperature stretching of the composite film and ensuring stable stretching of the composite film.

[0017] 3. A first gear set and a second gear set are provided, each with three gears. The gears on the first gear set and the second gear set are arranged in opposite directions. By controlling the meshing position of the gears on the first gear set and the second gear set, the rotation speed of the third shaft roller and the fourth shaft roller can be controlled, which facilitates the stretching of the composite film to different lengths. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a side view of the connection structure between the first gear set and the second gear set of this utility model;

[0020] Figure 3 This is a frontal sectional view of the present invention.

[0021] Figure 4 This is a schematic diagram of the rear cross-sectional structure of this utility model.

[0022] In the diagram: 1. Frame; 2. First roller; 3. Second roller; 4. Third roller; 5. Fourth roller; 6. First motor; 7. Conveyor belt; 8. First gear set; 9. Second gear set; 10. Pin; 11. Bevel gear; 12. Connecting shaft; 13. Second motor; 14. Shaping box; 15. Heating core. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution: a composite film stretching device, comprising: a frame 1, a first roller 2, a second roller 3, a third roller 4, a fourth roller 5, a first motor 6, a conveyor belt 7, a first gear set 8, a second gear set 9, a pin 10, a bevel gear 11, a connecting shaft 12, a second motor 13, a shaping box 14, and a heating core 15;

[0025] The frame 1 has a first roller 2, a second roller 3, a third roller 4 and a fourth roller 5 arranged sequentially from left to right inside the frame 1. Each of the first roller 2, second roller 3, third roller 4 and fourth roller 5 has two rollers arranged vertically. The upper first roller 2 and the upper second roller 3 are connected by a conveyor belt 7. The rear side of the upper first roller 2 is connected to a first motor 6, and the first motor 6 is fixedly connected to the frame 1. The rear side of the upper third roller 4 and the upper fourth roller 5 are both connected to a first gear set 8, and the first gear set 8 has a pin 10 inside. The lower side of the first gear set 8 is a second gear set 9, and the rear side of the second gear set 9 is a bevel gear 11.

[0026] A connecting shaft 12 is located behind the second gear set 9, and a bevel gear 11 is provided on the outside of the connecting shaft 12. A second motor 13 is connected to the right end of the connecting shaft 12, and the second motor 13 is fixedly connected to the frame 1.

[0027] like Figure 1 , Figure 3 and Figure 4 A shaping box 14 is provided between the third roller 4 and the fourth roller 5, and a heating core 15 is provided inside the shaping box 14 to facilitate the control of the stretching temperature of the composite film. The third roller 4 is slidably connected to the first gear set 8, and the first gear set 8 is fixedly connected to the third roller 4 by a pin 10 to facilitate the adjustment of the position of the first gear set 8 on the third roller 4. The fourth roller 5 is slidably connected to the first gear set 8, and the first gear set 8 is fixedly connected to the fourth roller 5 by a pin 10 to facilitate the adjustment of the position of the first gear set 8 on the fourth roller 5.

[0028] like Figure 1 , Figure 2 and Figure 3 Each of the first gear set 8 and the second gear set 9 is equipped with three gears, and the gears on the first gear set 8 and the second gear set 9 are arranged in opposite directions to facilitate the adjustment of the transmission ratio between the first gear set 8 and the second gear set 9. Bevel gears 11 are symmetrically arranged on the left and right sides of the connecting shaft 12, and the bevel gears 11 on the left and right sides of the connecting shaft 12 mesh with the bevel gears 11 on the left and right sides of the second gear set 9, which facilitates the synchronous rotation of the third shaft roller 4 and the fourth shaft roller 5. The rotation speed of the third shaft roller 4 and the fourth shaft roller 5 is greater than the rotation speed of the first shaft roller 2 and the second shaft roller 3, which facilitates the stretching of the composite film.

[0029] Working principle: When using this composite membrane stretching equipment, such as Figure 1 As shown, the composite film is passed from left to right through the first roller 2, the second roller 3, the third roller 4, the shaping box 14, and the fourth roller 5. The first motor 6 is started, causing the first roller 2 to rotate. The first roller 2 and the second roller 3 are connected by a conveyor belt 7, allowing them to rotate synchronously. The second motor 13 is started, causing the connecting shaft 12 to rotate. The connecting shaft 12 drives the second gear set 9 to rotate via a bevel gear 11. This causes the gear at the meshing point of the first gear set 8 and the second gear set 9 to drive the first gear set 8 to rotate, thereby causing the third roller 4 and the fourth roller 5 to rotate synchronously. Since the rotation speed of the third roller 4 and the fourth roller 5 is greater than the rotation speed of the first roller 2 and the second roller 3, the composite film is stretched between the second roller 3 and the third roller 4, and the composite film is transmitted at a uniform speed between the third roller 4 and the fourth roller 5. The heating core 15 between the third roller 4 and the fourth roller 5 shapes the composite film.

[0030] like Figure 2As shown, by sliding the first gear set 8, the meshing position of the gear on the first gear set 8 and the gear on the second gear set 9 is adjusted, which facilitates the control of the rotation speed of the third shaft roller 4 and the fourth shaft roller 5, thereby controlling different tensile forces. After the position of the first gear set 8 is adjusted, the first gear set 8 is fixed by the pin 10. This is the entire working process of the composite film stretching equipment. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0031] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A composite film stretching device, characterized in that, include: The frame (1) has a first roller (2), a second roller (3), a third roller (4) and a fourth roller (5) arranged from left to right inside the frame (1). Each of the first roller (2), the second roller (3), the third roller (4) and the fourth roller (5) has two rollers arranged vertically. The first roller (2) and the second roller (3) on the upper side are connected by a conveyor belt (7). The rear side of the first roller (2) on the upper side is connected to a first motor (6), and the first motor (6) is fixedly connected to the frame (1). The rear side of the third roller (4) and the fourth roller (5) on the upper side are both connected to a first gear set (8), and the first gear set (8) has a pin (10) inside. The second gear set (9) is arranged below the first gear set (8), and the rear side of the second gear set (9) has a bevel gear (11). A connecting shaft (12) is located behind the second gear set (9), and a bevel gear (11) is provided on the outside of the connecting shaft (12). A second motor (13) is connected to the right end of the connecting shaft (12), and the second motor (13) is fixedly connected to the frame (1).

2. The composite film stretching device according to claim 1, characterized in that: A shaping box (14) is provided between the third roller (4) and the fourth roller (5), and a heating core (15) is provided inside the shaping box (14).

3. The composite film stretching device according to claim 1, characterized in that: The third roller (4) is slidably connected to the first gear set (8), and the first gear set (8) is fixedly connected to the third roller (4) by a pin (10).

4. The composite film stretching device according to claim 1, characterized in that: The fourth shaft roller (5) is slidably connected to the first gear set (8), and the first gear set (8) is fixedly connected to the fourth shaft roller (5) by a pin (10).

5. The composite film stretching device according to claim 1, characterized in that: The first gear set (8) and the second gear set (9) are each provided with three gears, and the gears on the first gear set (8) and the second gear set (9) are arranged in opposite directions.

6. The composite film stretching device according to claim 1, characterized in that: The connecting shaft (12) is symmetrically provided with bevel gears (11) on the left and right sides, and the connecting shaft (12) meshes with the bevel gears (11) on the second gear set (9) on the left and right sides through the bevel gears (11).

7. The composite film stretching device according to claim 1, characterized in that: The rotational speeds of the third roller (4) and the fourth roller (5) are greater than those of the first roller (2) and the second roller (3).