Railway construction safety protection early warning device
By introducing fixed seats, springs, shock absorbers, and unfoldable foldable warning components into the railway construction safety protection and early warning device, the problems of adaptability and stability of the equipment on different tracks have been solved, enabling flexible use and long service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-14
AI Technical Summary
Existing railway construction safety protection and early warning devices are not universally applicable due to differences in track width and vibrations in the construction environment. Furthermore, the warning devices are inflexible, easily damaged, occupy a large storage space, and are inconvenient to transport.
The device employs a structure consisting of a fixed base, springs, shock-absorbing frame, rotating shaft, and detachable running wheels. Combined with deployable and foldable warning components, it achieves adaptability and shock absorption on different tracks. Real-time monitoring is provided through warning lights and cameras powered by high-capacity lithium batteries.
It improves the visibility and safety of the equipment at the construction site, reduces the volume of transportation and storage space, lowers transportation costs and the risk of damage, extends the service life of the equipment, and enhances its adaptability and stability on different tracks.
Smart Images

Figure CN224117306U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of safety protection and early warning devices, and in particular to a railway construction safety protection and early warning device. Background Technology
[0002] With the large-scale development of railway construction and maintenance, safety issues at construction sites have received increasing attention. During railway construction, workers often need to perform high-risk operations near the tracks, thus requiring effective safety protection facilities to ensure the safety of the construction area and personnel.
[0003] For example, Chinese utility model patent application number 202420590488.7 discloses a railway construction safety protection and early warning device. The device includes a support frame, a monitoring box, and a vest. The top of the support frame is connected to the bottom of the monitoring box. The monitoring box contains a camera, a controller, and a speaker. The vest has a connecting fabric on its exterior, and a vibration motor and an alarm are mounted on the connecting fabric. This utility model provides a railway construction safety protection and early warning device with dual warning components. When the monitoring box detects a train approaching via the camera, it provides an initial warning to the driver through supplemental lighting of warning signs and a loudspeaker announcement. Simultaneously, the alarm and vibration motor on the vest provide an independent warning to workers. This two-way warning system further enhances the safety warning effect and reduces safety hazards caused by trains approaching.
[0004] While the aforementioned devices can be installed on tracks for easy movement, the different track widths, particularly narrow and standard gauge tracks, prevent the devices from being interchangeable. Furthermore, the complex environment at railway construction sites often involves significant mechanical vibrations, which can negatively impact protective and warning devices, leading to performance degradation or damage. Additionally, warning signs are often inflexible, bulky, and difficult to store, resulting in them occupying a large amount of storage space when not in use and being easily damaged during transportation. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a railway construction safety protection and early warning device.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a railway construction safety protection and early warning device, comprising a fixed base, a support frame fixedly connected to the bottom of the fixed base, two sets of springs fixedly connected to the bottom of the support frame, a shock absorber fixedly connected to the bottom of each set of springs, a guide component provided on the top of the shock absorber, two rotating shafts rotatably connected inside the two shock absorbers, two traveling wheels detachably connected to the outer wall of the rotating shafts, a fixed component provided on the traveling wheels, a battery box fixedly connected to the top of the fixed base, a snap-fit plate fixedly connected to the top of the battery box, two concave plates snapped around the perimeter of the snap-fit plate, a rotating shaft rotatably connected inside the two concave plates, and a warning component provided on the top of one of the concave plates.
[0007] Each set of springs has at least two springs, used to buffer and absorb external vibrations, providing a shock absorption effect to reduce the impact of vibrations generated during construction on the equipment. The rotating shaft serves as the mounting base shaft for the traveling wheels, with both ends rotatably connected to the shock absorber frame, supporting the free rotation of the wheel set. The core traveling component is the traveling wheels moving along the track. The battery box contains a high-capacity lithium battery pack to power the warning lights, alarms, and cameras. The snap-fit plate is welded to the top of the battery box, with a snap-fit groove on the edge for fixing the protrusions of the concave plate. The base of the concave plate folding warning component can be opened in a cross shape or closed together for storage via the rotating shaft.
[0008] As a further description of the above technical solution:
[0009] The guide assembly includes two guide rods fixedly mounted on the top of the shock absorber frame, and a limiting disc is fixedly connected to the top of the guide rods.
[0010] The outer wall of the guide rod is slidably connected to the fixed seat, constraining the vertical movement trajectory of the fixed seat and preventing deviation.
[0011] As a further description of the above technical solution:
[0012] The fixing component includes a fixing ring fixedly installed on one side of the driving wheel, and a number of fixing bolts slide through the inside of the fixing ring.
[0013] The outer wall of the fixing bolt is adapted to the threaded hole on the rotating shaft, and the fixing ring is embedded with a rubber gasket to prevent the bolt from loosening.
[0014] As a further description of the above technical solution:
[0015] The warning assembly includes two storage seats fixedly installed on the top of one of the concave plates. One side of the two storage seats is fixedly connected to a fixing shaft, and the outer wall of the two fixing shafts is fixedly connected to a warning plate.
[0016] The base of the fixed warning panel one has a built-in damping fixing shaft, which supports the folding of the warning panel two. The fixing shaft serves as the rotation fulcrum of the warning panel two. The warning panel one serves as the main warning panel, and when unfolded, it forms a triangular warning area with the warning panel two.
[0017] As a further description of the above technical solution:
[0018] Warning plates two are rotatably connected to the outer walls of the two fixed shafts on both sides of the warning plate one. A flower screw is threaded through the opposite side of the two warning plates two, and a flower nut is threaded to the outer wall of the flower screw.
[0019] Warning panel 2 serves as a secondary panel, and is locked in the unfolded state by a spiral screw and a spiral nut.
[0020] As a further description of the above technical solution:
[0021] Reflective strips are fixedly installed on both sides of both the second and first warning boards.
[0022] Reflective strips provide a visual warning, alerting construction workers and passing train drivers to the construction area.
[0023] As a further description of the above technical solution:
[0024] A warning light is fixedly installed on one side of the battery box.
[0025] It serves as a strong visual warning signal, especially in low visibility conditions such as at night or in severe weather, enhancing the warning effect.
[0026] As a further description of the above technical solution:
[0027] An alarm is installed on the front of the battery box, and a camera is fixedly installed on the top of the battery box.
[0028] Alarms are used to sound alarms to warn construction workers or passing vehicles, further increasing safety. Cameras are used to monitor the construction area or railway conditions in real time, capturing relevant images and transmitting them to the monitoring center in real time to provide real-time data for managers.
[0029] This utility model has the following beneficial effects:
[0030] 1. Compared with existing technologies, this railway construction safety protection and early warning device, through the combined use of structures such as snap-fit plates, concave plates, rotating shafts and warning components, allows the warning plate to be unfolded and fixed with simple operation, enhancing the visibility and safety of the device at the construction site. At the same time, when not in use, the warning device can be folded and stored, reducing the storage space occupied and the transportation volume, which not only reduces transportation costs but also effectively reduces the risk of collision or external damage during transportation.
[0031] 2. Compared with existing technologies, this railway construction safety protection and early warning device, through the coordinated use of structures such as springs, shock absorbers, fixed components, and rotating shafts, can effectively buffer vibrations when the equipment encounters joints or track settlement during movement. The shock absorber structure of the fixed seat can effectively buffer vibrations, and the deformation of the springs reduces instability caused by vibrations, ensuring the smooth operation of the equipment during construction. This reduces the negative impact of vibrations on the equipment during railway construction, thereby extending the service life of the equipment. Attached Figure Description
[0032] Figure 1 This is a three-dimensional schematic diagram of the overall structure of a railway construction safety protection and early warning device proposed in this utility model;
[0033] Figure 2 This is a three-dimensional structural schematic diagram of a railway construction safety protection and early warning device proposed in this utility model from another perspective;
[0034] Figure 3 This is a three-dimensional schematic diagram of the fixed component structure of a railway construction safety protection and early warning device proposed in this utility model;
[0035] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0036] Figure 5 This is a three-dimensional schematic diagram of the flower nut structure of a railway construction safety protection and early warning device proposed in this utility model;
[0037] Figure 6 This is a three-dimensional schematic diagram of the warning component structure of a railway construction safety protection and early warning device proposed in this utility model.
[0038] Legend:
[0039] 1. Fixed base; 2. Support frame; 3. Spring; 4. Shock absorber frame; 5. Rotating shaft; 6. Running wheel; 7. Battery box; 8. Connecting plate; 9. Concave plate; 10. Rotating shaft; 11. Guide rod; 12. Limiting disc; 13. Fixing ring; 14. Fixing bolt; 15. Storage base; 16. Fixed shaft; 17. Warning plate one; 18. Warning plate two; 19. Screw bolt; 20. Screw nut; 21. Reflective strip; 22. Warning light; 23. Alarm; 24. Camera. Detailed Implementation
[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0041] Reference Figure 1-6 This utility model provides a railway construction safety protection and early warning device, comprising a fixed base 1, a support frame 2 fixedly connected to the bottom of the fixed base 1, two sets of springs 3 fixedly connected to the bottom of the support frame 2, a shock absorber frame 4 fixedly connected to the bottom of each set of springs 3, a guide component on the top of the shock absorber frame 4, two rotating shafts 5 rotatably connected inside the two shock absorber frames 4, two traveling wheels 6 detachably connected to the outer wall of the rotating shafts 5, fixed components on the traveling wheels 6, a battery box 7 fixedly connected to the top of the fixed base 1, a snap-fit plate 8 fixedly connected to the top of the battery box 7, two concave plates 9 snapped around the perimeter of the snap-fit plate 8, a rotating shaft 10 rotatably connected inside the two concave plates 9, a warning component on the top of one of the concave plates 9, and at least two springs 3, used to buffer and absorb external vibrations, providing a shock absorption effect to reduce the impact of vibrations generated during construction on the equipment. The rotating shaft 5 serves as the mounting base shaft for the traveling wheels 6, with both ends rotatably connected to the shock absorber frame 4, supporting the free rotation of the wheel assembly. The traveling wheels 6 are the core walking components that move along the track. The battery box 7 contains a high-capacity lithium battery pack to power the warning light 22, the alarm 23, and the camera 24. The snap-fit plate 8 is welded to the top of the battery box 7, with a slot on the edge for fixing the protrusions of the concave plate 9. The concave plate 9 is the base for the folding warning component, and can be unfolded or folded up for storage via the rotating shaft 10. Through the coordinated use of the snap-fit plate 8, the concave plate 9, the rotating shaft 10, and the warning component, the warning plate can be unfolded and fixed with simple operation, enhancing the visibility and safety of the device at the construction site. When not in use, the warning device can be folded and stored, reducing the storage space occupied and the transportation volume. This not only reduces transportation costs but also effectively reduces the risk of collision or external damage during transportation.
[0042] The guide assembly includes two guide rods 11 fixedly installed on the top of the shock absorber 4. A limiting disc 12 is fixedly connected to the top of the guide rod 11. The outer wall of the guide rod 11 is slidably connected to the fixed seat 1 to constrain the vertical movement trajectory of the fixed seat 1 and prevent deviation.
[0043] The fixing component includes a fixing ring 13 fixedly installed on one side of the driving wheel 6. Several fixing bolts 14 slide through the inside of the fixing ring 13. The outer wall of the fixing bolts 14 is adapted to the threaded hole opened on the rotating shaft 5. The fixing ring 13 is embedded with a rubber gasket to prevent the bolts from loosening.
[0044] The warning assembly includes two storage seats 15 fixedly mounted on the top of one of the concave plates 9. A fixing shaft 16 is fixedly connected to one side of each of the two storage seats 15. A warning plate 17 is fixedly connected to the outer wall of each of the two fixing shafts 16. The base of the warning plate 17 has a built-in damping fixing shaft 16, supporting the folding of the warning plate 2 18. The fixing shaft 16 serves as the rotation fulcrum of the warning plate 2 18. The warning plate 17 serves as the main warning panel, forming a triangular warning area with the warning plate 2 18 when unfolded. The two fixing shafts 16... Warning plates 18 are rotatably connected to the outer wall of warning plate 17 on both sides. A threaded screw 19 is threaded through the opposite side of the two warning plates 18. A nut 20 is threaded to the outer wall of the threaded screw 19. The warning plate 18 serves as a secondary panel and is locked in the unfolded state by the threaded screw 19 and the nut 20. Reflective strips 21 are fixedly installed on both sides of warning plates 18 and warning plates 17. The reflective strips 21 provide visual warning to alert construction workers and passing train drivers to the construction area.
[0045] A warning light 22 is fixedly installed on one side of the battery box 7 to serve as a strong visual warning signal, especially in low visibility conditions such as at night or in severe weather conditions, to enhance the warning effect.
[0046] An alarm 23 is installed on the front of the battery box 7, and a camera 24 is fixedly installed on the top of the battery box 7. The alarm 23 is used to issue an audible alarm to warn construction workers or passing vehicles, thereby increasing safety. The camera 24 is used to monitor the construction area or railway conditions in real time, capture relevant images, and transmit them to the monitoring center in real time to provide real-time data for management personnel.
[0047] Working principle: When encountering a track gauge different from my country's standard track gauge, such as a narrow gauge, the fixing bolt 14 can be rotated with a tool to release it from the fixing ring 13, allowing the traveling wheel 6 to move on the rotating shaft 5. Then, the fixing ring 13 on the traveling wheel 6 is aligned with the threaded hole on the rotating shaft 5, and the fixing bolt 14 is screwed into the threaded hole to achieve the required track gauge. The device can then be placed on the railway construction track and moved along the railway track, improving the adaptability and versatility of the equipment. When the device encounters a track with large joints or a subsided track during movement, the fixing seat 1 will be pressed down due to the bumps and vibrations, thus pushing the fixing seat 1 to move down synchronously and compressing the spring 3, causing it to deform, thereby reducing the vibration of the device. The fixing seat 1 will also slide along the internal guide rod 11 to ensure stable movement, thereby reducing the impact of vibrations during railway construction on the device, extending the service life of the equipment and improving its stability.
[0048] Then, when a warning is needed, the two concave plates 9 can be rotated to form a cross shape. The concave plates 9 are then pressed down, allowing them to engage with the four edges of the locking plate 8 via the bottom protrusions. The two warning plates 18 are then lifted and rotated from the fixed shaft 16, forming a triangular shape with the first warning plate 17 and the two second warning plates 18. At this point, the worker can pass the threaded rod 19 through the two second warning plates 18 and screw the threaded nut 20 onto the threaded rod 19, thus achieving the warning function. When not in use... The flower nut 20 can be removed by reverse screwing, and then the flower screw 19 can be removed. The two warning plates 18 can be rotated relative to each other so that they are located on both sides of the warning plate 18. Then, the concave plate 9 can be moved to release it from the locking plate 8. After that, the concave plate 9 can be rotated to make it overlap. The warning device can be easily stored and folded, reducing the space occupied during storage and reducing the volume during transportation. It can also effectively reduce the risk of damage caused by collision or external force, reduce the difficulty of manual handling, and improve work efficiency.
[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A railway construction safety protection and early warning device, comprising a fixed base (1), characterized in that: The bottom of the fixed base (1) is fixedly connected to a support frame (2), and the bottom of the support frame (2) is fixedly connected to two sets of springs (3). The bottom of each set of springs (3) is fixedly connected to a shock absorber frame (4). The top of the shock absorber frame (4) is provided with a guide component. The two shock absorber frames (4) are rotatably connected to two rotating shafts (5). The outer wall of the rotating shaft (5) is detachably connected to two driving wheels (6). The driving wheels (6) are provided with a fixing component. The top of the fixed base (1) is fixedly connected to a battery box (7). The top of the battery box (7) is fixedly connected to a snap-fit plate (8). The snap-fit plate (8) is snapped with two concave plates (9) around its perimeter. The two concave plates (9) are rotatably connected to a rotating shaft (10). The top of one of the concave plates (9) is provided with a warning component.
2. The railway construction safety protection and early warning device according to claim 1, characterized in that: The guide assembly includes two guide rods (11) fixedly installed on the top of the shock absorber (4), with a limiting disc (12) fixedly connected to the top of the guide rods (11), and the outer wall of the guide rods (11) slidably connected to the fixed seat (1).
3. The railway construction safety protection and early warning device according to claim 1, characterized in that: The fixing component includes a fixing ring (13) fixedly installed on one side of the driving wheel (6). Several fixing bolts (14) slide through the inside of the fixing ring (13). The outer wall of the fixing bolts (14) is adapted to the threaded hole opened on the rotating shaft (5).
4. The railway construction safety protection and early warning device according to claim 1, characterized in that: The warning assembly includes two storage seats (15) fixedly installed on the top of one of the concave plates (9), and a fixed shaft (16) is fixedly connected to one side of the two storage seats (15), and a warning plate (17) is fixedly connected to the outer wall of the two fixed shafts (16).
5. A railway construction safety protection and early warning device according to claim 4, characterized in that: Warning plates two (18) are rotatably connected to the outer walls of the two fixed shafts (16) and on both sides of the warning plate one (17). A flower screw (19) is threaded through the opposite side of the two warning plates two (18), and a flower nut (20) is threaded to the outer wall of the flower screw (19).
6. A railway construction safety protection and early warning device according to claim 5, characterized in that: Reflective strips (21) are fixedly installed on both sides of the warning board 2 (18) and the warning board 1 (17).
7. A railway construction safety protection and early warning device according to claim 1, characterized in that: A warning light (22) is fixedly installed on one side of the battery box (7).
8. A railway construction safety protection and early warning device according to claim 1, characterized in that: An alarm (23) is installed on the front of the battery box (7), and a camera (24) is fixedly installed on the top of the battery box (7).
Citation Information
Patent Citations
Railway construction safety protection early warning device
CN221737834U