Mutual inductor pouring silica powder bin device
By using silo devices and vacuum conveying technology, the problem of time-consuming and labor-intensive silicon micropowder transfer has been solved, achieving stable and efficient silicon micropowder conveying and storage, improving production efficiency, and ensuring product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHENGZHOU KAIBEITE TRANSFORMER CO LTD
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-14
AI Technical Summary
The existing methods for transferring and adding silicon micropowder in the casting production of current transformers are time-consuming and labor-intensive, and positive pressure conveying affects product quality.
The system employs a silo device combined with vacuum conveying. Through the vibration motor and suction adapter at the bottom of the silo, along with the overhead crane and ton bag rack, stable and efficient conveying of silicon micro powder is achieved.
It enables stable and efficient transfer and storage of silicon micropowder, reduces the intensity of manual operation, improves production efficiency, and avoids hook detachment and product quality problems.
Smart Images

Figure CN224118136U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of instrument transformer manufacturing technology, specifically to an instrument transformer casting silicon micro powder silo device. Background Technology
[0002] Silicon powder is used in the casting process of instrument transformers. It can enhance mechanical properties and improve electrical properties. In current production practice, according to the production process, silicon powder is quantitatively added to the resin and / or curing agent raw materials.
[0003] Therefore, the production process involves the transfer, conveying and addition of silicon micropowder. Traditional transfer, conveying and addition methods are mostly manual, which is time-consuming and labor-intensive due to the high pouring platform. After technical transformation, positive pressure conveying is adopted, but this causes inconvenience to degassing in subsequent processes and affects product quality.
[0004] Therefore, this utility model proposes a silicon micro powder silo device for casting current transformers. In the process, silicon micro powder is transferred from the raw material stacking area to the silo, and then further transported to the downstream end through vacuum conveying in the silo. The process is more stable and efficient, bringing convenience to actual production. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of the existing technology by providing a device for casting silicon micro powder into a current transformer, so as to achieve more stable and efficient transportation of silicon micro powder.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a device for casting silicon micro powder for current transformers, comprising a silo, wherein a vibration motor is fixedly installed above the bottom outlet of the silo, and the bottom outlet of the silo is connected to a suction adapter.
[0007] Furthermore, the hopper is fixedly placed on a hopper rack.
[0008] Furthermore, it also includes a conveying mechanism, which includes a suspended overhead crane and a ton bag rack. The suspended overhead crane and the ton bag rack work together to transport silicon micro powder from the raw material storage area to the silo.
[0009] Furthermore, the conveying mechanism also includes a gantry frame, on which a traveling rail is fixedly installed, and the traveling rail cooperates with the suspended traveling trolley.
[0010] Furthermore, the ton bag rack includes four booms arranged in a cross shape, with the top center of the ton bag rack connected to a lifting ring, which is coordinated with the suspended trolley.
[0011] Furthermore, each boom is provided with a limit groove at its front end, which cooperates with the connecting ring above the hook.
[0012] Furthermore, a limiting device is provided at the limiting groove. The limiting device includes a first mounting plate, a second mounting plate, and a third mounting plate. The first mounting plate is located at the front end of the boom, and the limiting groove is located between the first mounting plate and the second mounting plate. A telescopic rod is slidably mounted on the second mounting plate, and a guide rod is fixedly mounted on the third mounting plate. The telescopic rod and the guide rod are slidably limited together. A spring is sleeved on the guide rod, and the spring cooperates with the end of the telescopic rod. The front end of the telescopic rod can cooperate with the first mounting plate.
[0013] Furthermore, a hand-held part is fixedly provided on the upper front side of the telescopic rod, and a limiting part is fixedly provided on the lower front side. When the front end of the telescopic rod cooperates with the first mounting plate, the limiting part is located on the side of the limiting groove close to the second mounting plate.
[0014] Furthermore, the telescopic rod is provided with a square through hole, and the guide rod is square and slides and limits the connection with the square through hole, so that the telescopic rod does not separate from the guide rod within its stroke.
[0015] Furthermore, the end of the telescopic rod is provided with a mating part, and the spring engages with the mating part.
[0016] The beneficial effects of this utility model are:
[0017] 1. This utility model can limit the hook of the ton bag rack to a certain range, and the hook will not swing and fall off during the transfer of the ton bag rack, making it more convenient and stable to use;
[0018] 2. This utility model can realize the stable transportation, transfer, storage and delivery of silicon micro powder raw materials to the downstream, which is more labor-saving and efficient in the production process, and has a positive effect on reducing the intensity of manual labor and improving production efficiency. Attached Figure Description
[0019] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a utility model Figure 1 Schematic diagram of the cross-sectional structure of the middle AA section;
[0021] Figure 3 This is a utility model Figure 1 A magnified view of part A in the middle;
[0022] Figure 4 This is a top view schematic diagram of the ton bag frame structure of this utility model;
[0023] Figure 5This is a utility model Figure 1 A magnified view of part B in the diagram.
[0024] The names corresponding to each mark in the diagram:
[0025] 1. Hopper frame; 2. Hopper; 21. Vibrating motor; 22. Suction adapter; 3. Gantry frame; 4. Crane track; 5. Suspended crane; 6. Tonnage rack; 61. Crane boom; 611. Limiting groove; 62. Lifting ring; 63. Limiting device; 631. First mounting plate; 632. Second mounting plate; 633. Third mounting plate; 634. Guide rod; 635. Telescopic rod; 6351. Mating part; 6352. Handheld part; 6353. Limiting part; 636. Spring; 64. Hook. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.
[0027] Embodiments of this utility model:
[0028] like Figure 1-5 As shown, in this embodiment, the silo device is provided with a silo frame 1, and the silo 2 is supported and placed in the silo frame 1. A vibration motor 21 is installed above the bottom outlet of the silo 2. The bottom outlet of the silo 2 is connected to the suction adapter 22, and the suction adapter 22 is connected to the silicon micro powder conveying pipeline.
[0029] In this embodiment, the silo device also includes a gantry frame 3, through which a traveling rail 4 is fixedly connected. A suspended traveling trolley 5 is installed on the traveling rail 4, and the suspended traveling trolley 5 cooperates with the ton bag frame 6. In this embodiment, the traveling rail 4 is arranged from the raw material stacking area to above the silo 2.
[0030] In this embodiment, the ton bag frame 6 includes four booms 61, which are respectively engaged with four straps of the ton bag via hooks 64. The four booms 61 are arranged in a cross shape. A lifting ring 62 is provided above the center of the ton bag frame 6, which is engaged with the suspended trolley 5. A limiting device 63 is provided at the front end of each boom 61, which is engaged with the hook 64.
[0031] In this embodiment, a limiting groove 611 is provided at the front end of each boom 61, and the limiting groove 611 cooperates with the connecting ring above the hook 64; the limiting device 63 includes a first mounting plate 631, a second mounting plate 632 and a third mounting plate 633, the first mounting plate 631 is located at the front end of the boom 61, and the limiting groove 611 is located between the first mounting plate 631 and the second mounting plate 632; a through hole is provided on the second mounting plate 632, and a telescopic rod 635 is slidably inserted through the through hole; the telescopic rod 635 is hollow, and a through square fitting hole is provided in the telescopic rod 635, and the guide rod 634 is square, which slides with the square fitting hole and restricts the telescopic rod 635. The guide rod 634 rotates 35, and the front end of the guide rod 634 does not separate from the telescopic rod 635 during the movement of the telescopic rod 635; the other end of the guide rod 634 is fixedly connected to the third mounting plate 633, a spring 636 is sleeved on the guide rod 634, and a mating part 6351 is provided at the end of the telescopic rod 635, the spring 636 and the mating part 6351 cooperate; a hand-held part 6352 is provided upward on the telescopic rod 635 between the first mounting plate 631 and the second mounting plate 632, and a limiting part 6353 is provided downward. When the front end of the telescopic rod 635 abuts against the first mounting plate 631, the limiting part 6353 is located on the side of the limiting groove 611 near the second mounting plate 632.
[0032] The principle of this utility model is as follows:
[0033] In use, the ton bag rack 6 is held by the hook of the suspended trolley 5. The controller of the suspended trolley 5 controls the trolley 5 to run on the trolley track 4. The suspended trolley 5 is moved to the raw material stacking area. In the raw material stacking area, the four hooks 64 of the ton bag rack 6 are connected to the straps of the ton bag. Then the ton bag is lifted and transferred to the top of the silo. At this time, the ton bag is opened (cut open) and the silicon powder in the ton bag is transferred to the silo. At this time, negative pressure is applied to the silicon powder conveying pipeline (the negative pressure fan is connected to the upper end of the tank at the end of the silicon powder conveying pipeline). By adjusting the appropriate air volume through the suction adapter 22, the silicon powder can be continuously and stably conveyed to the rear end.
[0034] This utility model involves a vibration motor 21, a material suction adapter 22, and a suspended crane 5, etc. Since these are existing and mature devices, no improvements have been made to them in this utility model, so they will not be described in detail.
[0035] In the use of this utility model, since the hook 64 in the ton bag frame 6 is locked within a certain range, the hook 64 can be effectively prevented from falling off due to the swing of the ton bag frame 6 during the operation of the overhead crane 5, making it more convenient and stable to use.
[0036] For the installation of the limiting device 63, the second mounting plate 632 with a through hole can be installed first. The rear end of the telescopic rod 635 (the handle part 6352 on the front side of the telescopic rod 635 and the limiting part 6353 are pre-welded and fixed) passes through the through hole from front to back, with the through hole fitting the telescopic rod 635. Then, the mating part 6351 is welded to the rear end of the telescopic rod 635. At this point, the guide rod 634 is connected and fixed to the third mounting plate 633. The spring 636 is sleeved on the guide rod 634, and the front end of the guide rod 634 is inserted into the telescopic rod 635, pushing the third... The mounting plate 633 is pushed until the spring 636 contacts the mating part 6351 and continues to push, so that the mating part 6351 contacts the second mounting plate 632 under the action of the spring 636. At this time, the spring 636 is in a compressed state and welds the second mounting plate 632 to fix it (at this time, the front end of the guide rod 634 extends slightly beyond the second mounting plate 632 to prevent the telescopic rod 635 from separating from the guide rod 634 during the movement). Then, the first mounting plate 631 is welded to fix it (the connecting ring of the hook 64 is slightly larger to avoid the situation where it cannot be installed).
Claims
1. A device for casting silicon micro powder into a current transformer, characterized in that: The hopper includes a vibrating motor fixedly installed above the bottom outlet of the hopper, and the bottom outlet of the hopper is connected to a suction adapter. It also includes a conveying mechanism, which includes a suspended overhead crane and a ton bag rack. The suspended overhead crane and the ton bag rack work together to transport silicon micro powder from the raw material storage area to the silo through the conveying mechanism. The ton bag rack includes four booms arranged in a cross shape. The top center of the ton bag rack is connected to a lifting ring, which is coordinated with the overhead crane. Each boom is provided with a limit groove at its front end, which cooperates with the connecting ring above the hook.
2. The device for casting silicon micro powder into a current transformer according to claim 1, characterized in that: The hopper is fixedly placed on the hopper rack.
3. The device for casting silicon micro powder into a current transformer according to claim 1, characterized in that: The conveying mechanism also includes a gantry frame, on which a traveling rail is fixedly installed, and the traveling rail cooperates with the suspended traveling trolley.
4. The device for casting silicon micro powder into a current transformer according to claim 1, characterized in that: A limiting device is provided at the limiting groove, which includes a first mounting plate, a second mounting plate, and a third mounting plate. The first mounting plate is located at the front end of the boom, and the limiting groove is located between the first mounting plate and the second mounting plate. A telescopic rod is slidably mounted on the second mounting plate, and a guide rod is fixedly mounted on the third mounting plate. The telescopic rod and the guide rod are slidably limited together. A spring is sleeved on the guide rod, and the spring cooperates with the end of the telescopic rod. The front end of the telescopic rod can cooperate with the first mounting plate.
5. The device for casting silicon micro powder into a current transformer according to claim 4, characterized in that: A hand-held part is fixedly provided on the upper front side of the telescopic rod, and a limiting part is fixedly provided on the lower front side. When the front end of the telescopic rod is engaged with the first mounting plate, the limiting part is located on the side of the limiting groove closer to the second mounting plate.
6. The device for casting silicon micro powder into a current transformer according to claim 4, characterized in that: The telescopic rod is provided with a square through hole, and the guide rod is square and slides and limits the connection with the square through hole. The telescopic rod does not separate from the guide rod within its stroke.
7. The device for casting silicon micro powder into a current transformer according to claim 4, characterized in that: The telescopic rod has a mating part at its end, and the spring engages with the mating part.