Prefabricated sandwich thermal insulation wallboard

By using the protrusions of the metal keel plate in the precast sandwich insulated wall panel to connect with the foam board and the concrete layer in multiple ways, the problem of weak bonding strength between the insulation layer and the concrete layer is solved, and a reliable connection and safe overall effect of the wall panel are achieved.

CN224119793UActive Publication Date: 2026-04-14PINGHU WANJIAXING CONSTR IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing precast wall panels with built-in insulation layers are prone to separation due to weak bonding strength between the insulation layer and the concrete layer, which affects building safety and overall appearance.

Method used

The protrusions formed by pressing the upper and lower ends of the metal keel plate are connected to the foam board. The protrusions are provided with casting holes and embedded in the concrete layer to increase the bonding area. The metal keel plate is connected to the foam board and the concrete layer through multiple connections.

Benefits of technology

It improves the connection strength between the foam board and the metal keel board, ensuring reliable overall connection of the wall panels, preventing separation, and enhancing safety and overall effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated sandwich heat preservation wallboard which comprises a metal keel plate, cylindrical protruding parts are formed at the upper end and the lower end of the metal keel plate in a pressing mode respectively, the protruding parts extend up and down, the interiors of the protruding parts are hollow, and pouring holes enabling the interiors of the protruding parts to be connected with the outside are formed in the tops of the protruding parts. Foamed cotton plates with the thickness not larger than the height of the protruding parts are further attached to the upper end and the lower end of the metal keel plate, matching holes allowing the protruding parts to be inserted therein are formed in the foamed cotton plates, a concrete pouring layer is arranged at the end, back on to the metal keel plate, of each foamed cotton plate, and the protruding parts extending out of the foamed cotton plates are embedded in the concrete pouring layers. The diameter of the pouring hole is smaller than the inner diameter of the protruding part, and tooth grooves are distributed in the periphery of an orifice of the pouring hole. The thermal insulation wallboard has the advantages of being high in connection strength, safe and reliable to use, complete in overall function and high in practicability.
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Description

Technical Field

[0001] This utility model relates to a wall panel, and more specifically, to a prefabricated sandwich insulated wall panel. Background Technology

[0002] Precast wall panels with built-in insulation layers have weak bonding strength between the insulation layer and the concrete layer due to direct contact, making them prone to separation during use. This not only affects building construction but also poses safety hazards, resulting in poor overall performance. Therefore, this utility model proposes a precast sandwich insulation wall panel. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a prefabricated sandwich insulation wall panel with high connection strength and safe and reliable use.

[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The present utility model relates to a prefabricated sandwich insulated wall panel, including a metal keel plate. The upper and lower ends of the metal keel plate are respectively pressed and formed with cylindrical protrusions. The protrusions extend vertically and are hollow inside. The top of the protrusions is provided with a casting hole to connect the interior with the outside. The upper and lower ends of the metal keel plate are also attached with foam cotton boards with a thickness not greater than the height of the protrusions. The foam cotton boards are provided with mating holes for the protrusions to be inserted. The end of the foam cotton board facing away from the metal keel plate is provided with a concrete casting layer. The protrusions extending out of the foam cotton board are embedded in the concrete casting layer.

[0005] The present invention is further configured such that the diameter of the casting hole is smaller than the inner diameter of the protrusion, and the orifice of the casting hole is provided with toothed grooves.

[0006] The present invention is further configured such that the protrusions are arranged in a rectangular array on the metal keel plate.

[0007] The present invention is further configured such that the thickness of the foam board is less than the height of the protrusion.

[0008] The present invention is further configured such that the metal keel plate is made of stainless steel.

[0009] In summary, this utility model has the following beneficial effects:

[0010] 1. The end faces of the foam board and the metal keel board, as well as the outer peripheral surfaces of the protrusions, are connected to increase the bonding area, thereby making the connection more reliable.

[0011] 2. The concrete pouring layer not only connects with the foam board, but also significantly increases the bonding area between the concrete pouring layer and the end face and inner circumference of the protrusion through the added protrusion, thus making the connection more reliable.

[0012] 3. The concrete poured through the pouring hole and into the protrusion can simultaneously connect the concrete pouring layer on one side and the foam board on the other side, making the overall connection of the wall panel reliable. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a partial structural schematic diagram of the present invention. Detailed Implementation

[0015] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the patent claims of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.

[0016] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.

[0017] Example 1

[0018] See Figure 1 and Figure 2 As shown, the prefabricated sandwich insulated wall panel involved in this embodiment includes a metal keel plate 1. The upper and lower ends of the metal keel plate 1 are respectively pressed into cylindrical protrusions 2, which extend vertically. The interior of the protrusions 2 is hollow. The top of the protrusions 2 is provided with a casting hole 3 to connect the interior with the outside. The upper and lower ends of the metal keel plate 1 are also attached with foam cotton boards 4, which are thinner than the height of the protrusions. The foam cotton boards 4 are provided with mating holes 5 for the protrusions to be inserted. The end of the foam cotton board 4 facing away from the metal keel plate is provided with a concrete pouring layer 6. The protrusions 2 extending out of the foam cotton board 4 are embedded in the concrete pouring layer 6.

[0019] Furthermore, the protrusions 2 are arranged in a rectangular array on the metal keel plate 1.

[0020] Furthermore, the metal keel plate 1 is made of stainless steel.

[0021] In this embodiment, a metal keel plate 1 is embedded in the insulation wall panel. The surface of the metal keel plate 1 is arranged with many vertically extending protrusions 2. The protrusions 2 penetrate the foam board 4 and can further connect with the concrete pouring layer 6. By adding adhesive at the connection between the protrusions 2 and the foam board 4, and at the connection between the metal keel plate 1 and the foam board 4, the connection strength between the foam board 4 and the metal keel plate 1 can be greatly improved.

[0022] Furthermore, since the two ends of the protrusion 2 are connected, the poured concrete also serves as a connection between the two ends, which can simultaneously connect the concrete pouring layer 6 on one side and the foamed cotton board 4 on the other side, further preventing the insulation wall panel from separating as a whole.

[0023] The protrusion 2 extending from the foam board 4 is embedded in the concrete pouring layer 6, which can also increase the contact area between the two, thereby achieving the effect of improving the connection strength.

[0024] Example 2

[0025] See Figure 1 and Figure 2 As shown, the prefabricated sandwich insulated wall panel involved in this embodiment is further configured, based on embodiment 1, that the diameter of the casting hole 3 is smaller than the inner diameter of the protrusion 2, and the opening of the casting hole 3 is surrounded by toothed grooves 7.

[0026] In this embodiment, the arrangement of the toothed grooves 7 extends the perimeter of the pouring hole 3, thereby increasing the contact area with the concrete and improving the connection strength.

[0027] The precast sandwich insulated wall panel of this utility model has a foamed cotton board that is connected to the end face of the metal keel board and the outer peripheral surface of the protrusion, increasing the bonding area and thus making the connection more reliable. The concrete pouring layer is not only connected to the foamed cotton board, but also the added protrusion significantly increases the bonding area between the concrete pouring layer and the end face and inner peripheral surface of the protrusion, thus making the connection more reliable. Furthermore, the concrete poured through the pouring hole and into the protrusion can simultaneously connect the concrete pouring layer on one side and the foamed cotton board on the other side, making the overall connection of the wall panel reliable, the overall function complete, and the practicality strong.

[0028] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.

[0029] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A prefabricated sandwich insulated wall panel, characterized in that, The device includes a metal keel plate, with cylindrical protrusions pressed into the upper and lower ends of the metal keel plate. The protrusions extend vertically and are hollow inside. A casting hole is provided at the top of the protrusion to connect its interior with the outside. Foamed cotton boards with a thickness not greater than the height of the protrusions are also attached to the upper and lower ends of the metal keel plate. The foamed cotton boards have mating holes for the protrusions to be inserted into. A concrete pouring layer is provided at the end of the foamed cotton board facing away from the metal keel plate, and the protrusions extending out of the foamed cotton board are embedded in the concrete pouring layer.

2. The prefabricated sandwich insulated wall panel according to claim 1, characterized in that, The diameter of the casting hole is smaller than the inner diameter of the protrusion, and the opening of the casting hole is surrounded by toothed grooves.

3. The prefabricated sandwich insulated wall panel according to claim 1 or 2, characterized in that, The protrusions are arranged in a rectangular array on the metal keel plate.

4. The prefabricated sandwich insulated wall panel according to claim 3, characterized in that, The thickness of the foam board is less than the height of the protrusion.

5. The prefabricated sandwich insulated wall panel according to claim 1, characterized in that, The metal keel plate is made of stainless steel.