Intelligent water pump base

Abstract

The utility model relates to the related technical field of water pump bases, in particular to an intelligent water pump base which comprises a mounting plate and a combination mechanism, the combination mechanism is arranged on one side of the surface of the mounting plate, and a water pump body is mounted on one side of the combination mechanism. According to the intelligent water pump base, through the arrangement of the combination mechanism, the combination mechanism is installed on one side of the surface of the installation plate and is a core structure for achieving stable installation and multi-parameter monitoring of the water pump body, and the intelligent water pump base integrates a plurality of functional components such as the vibration connection plate, the spoke type weighing sensor and the water immersion transmitter; data such as load, vibration, water immersion and liquid level in the operation process of the water pump can be collected in real time, the stability, safety and energy management level of operation of the water pump can be effectively improved through comprehensive monitoring of structural stress and environment states, and the combined mechanism is an important supporting part for precise operation and fault early warning of a system.

Description

Technical Field

[0001] This utility model relates to the technical field of water pump bases, and in particular to an intelligent water pump base. Background Technology

[0002] A pump base is the basic structure that supports and fixes the main body of the pump. It is usually installed at the bottom of the equipment or on a load-bearing platform, and plays a role in load-bearing, stability and vibration reduction. The pump base securely installs the pump with connecting bolts or support components to ensure that it does not shift or vibrate excessively during operation. At the same time, it facilitates the connection with pipelines, electrical systems and other components. A well-designed pump base can also effectively distribute the operating load and extend the service life of the pump and related components. It is an important part of ensuring the safe and efficient operation of the equipment. With the continuous development of technology, the functional requirements for pump bases are also getting higher and higher. Therefore, there is a particular need for an intelligent pump base.

[0003] However, most existing water pump bases support the water pump through simple fixed brackets. But as water pumps are used in more and more widespread and complex areas, existing devices cannot track the operating status of the water pump in real time and in case of failure, which increases the response time when a failure occurs and may lead to equipment damage or accidents. Utility Model Content

[0004] The purpose of this utility model is to provide an intelligent water pump base to solve the problem mentioned in the background art. Most existing water pump bases support the water pump through simple fixed brackets. However, as water pumps are used in more and more widespread and complex areas, existing devices cannot track the operating status of the water pump in real time and in case of failure, which increases the response time when a failure occurs and may lead to equipment damage or accidents.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent water pump base, comprising a mounting plate and a combination mechanism. The combination mechanism is provided on one side of the mounting plate, and a water pump body is mounted on one side of the combination mechanism. The combination mechanism includes a vibration damping component, a submerged water collection tank, a waterproof quick-connect box, a vibration connecting plate, a noise transmitter, a spoke-type load cell, a water immersion transmitter, a water outlet tank, a vibration detection head, a threaded groove, a force-bearing head, and fixing bolts. The vibration damping component is mounted on one side of the mounting plate, and a submerged water collection tank is formed on one side of the mounting plate. A waterproof quick-connect box is installed on the side wall of the mounting plate. A vibration connecting plate is installed at one end of the mounting plate, and a noise transmitter is installed at the other end of the mounting plate. A spoke-type load cell is connected to the other side of the vibration damper. A water immersion transmitter is fixedly connected to one side of the sinking water collection tank. A water outlet groove is opened at one end of the sinking water collection tank. A vibration detection head is installed on the side wall of the vibration connecting plate. A threaded groove is opened inside the spoke-type load cell. A force-bearing head is embedded in the central area of ​​the spoke-type load cell. A fixing bolt is threadedly connected inside the threaded groove.

[0006] Preferably, four sets of spoke-type load cells are provided, and the four sets of spoke-type load cells are symmetrically distributed on the mounting plate.

[0007] Preferably, one side of the fixing bolt is threaded onto the mounting plate, and the spoke-type load cell is fixed to the mounting plate by the fixing bolt.

[0008] Preferably, the vibration connecting plate is provided in three sets, and the three sets of vibration connecting plates are distributed at equal intervals on the mounting plate, with one side of the vibration connecting plate being in contact with the water pump body.

[0009] Preferably, eight sets of threaded grooves are provided on the spoke-type load cell and are distributed at equal angles, and one side of the force-bearing head is connected to the base plate of the water pump body.

[0010] Preferably, the water immersion transmitter is provided with two sets of water immersion points, and one side of the surface of the water immersion transmitter is embedded in the water outlet tank.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This intelligent water pump base, through the setting of the combined mechanism, integrates multiple sensors, which can monitor key parameters such as water pump load, vibration, noise, leakage and water quality in real time, ensuring the stability and safety of the water pump during operation. Secondly, the combined mechanism provides comprehensive support and fixation for the water pump, effectively reducing the risk of equipment damage caused by vibration or displacement. Through multi-parameter monitoring, potential faults can be detected in advance, reducing maintenance costs and improving the service life and overall working efficiency of the water pump. Attached Figure Description

[0012] Figure 1 is a top view of the mounting plate structure of this utility model;

[0013] Figure 2 is a schematic diagram of the left side of some parts of the combined mechanism of this utility model;

[0014] Figure 3 is an enlarged structural schematic diagram of point A in Figure 1 of this utility model;

[0015] Figure 4 shows the present invention. Figure 2 Enlarged structural diagram at point B;

[0016] Figure 5 shows the present invention. Figure 2 Enlarged structural diagram at point C.

[0017] In the diagram: 1. Mounting plate; 2. Assembly mechanism; 201. Vibration damping component; 202. Sinking water collection tank; 203. Waterproof quick-connect box; 204. Vibration connection plate; 205. Noise transmitter; 206. Wheel-spoke type load cell; 207. Water immersion transmitter; 208. Water outlet tank; 209. Vibration detection head; 210. Threaded groove; 211. Force-bearing head; 212. Fixing bolt; 3. Water pump body. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please refer to Figures 1-5. This utility model provides a technical solution: an intelligent water pump base, including a mounting plate 1 and a combination mechanism 2. The combination mechanism 2 is provided on one side of the surface of the mounting plate 1, and the water pump body 3 is installed on one side of the combination mechanism 2. Through the setting of the combination mechanism 2, the combination mechanism 2 is installed on one side of the surface of the mounting plate 1. It is the core structure for realizing the stable installation of the water pump body 3 and multi-parameter monitoring. It integrates multiple functional components such as a vibration connection plate 204, a spoke-type load cell 206, and a water immersion transmitter 207. It can collect data such as load, vibration, water immersion, and liquid level during the operation of the water pump in real time. Through comprehensive monitoring of structural stress and environmental conditions, the combination mechanism 2 can effectively improve the stability, safety, and energy management level of the water pump operation. It is an important support part for the precise operation and fault early warning of the system.

[0020] Furthermore, the combined mechanism 2 includes a vibration damper 201, a submerged water collection tank 202, a waterproof quick-connect box 203, a vibration connecting plate 204, a noise transmitter 205, a spoke-type load cell 206, a water immersion transmitter 207, a water outlet tank 208, a vibration detection head 209, a threaded groove 210, a force-bearing head 211, and fixing bolts 212. The vibration damper 201 is installed on one side of the surface of the mounting plate 1, the submerged water collection tank 202 is formed on one side of the mounting plate 1, the waterproof quick-connect box 203 is installed on the side wall of the mounting plate 1, the vibration connecting plate 204 is installed at one end of the mounting plate 1, the noise transmitter 205 is installed at one end of the mounting plate 1, the spoke-type load cell 206 is connected to the other side of the vibration damper 201, and the water immersion transmitter 207 is fixedly connected to one side of the submerged water collection tank 202. One end of the pump has a water outlet trough 208. A vibration detection head 209 is installed on the side wall of the vibration connecting plate 204. A threaded groove 210 is opened inside the spoke-type load cell 206. A force-bearing head 211 is fitted into the central area of ​​the spoke-type load cell 206. A fixing bolt 212 is threaded inside the threaded groove 210. Through the arrangement of the vibration damping component 201, the sinking water collection trough 202, the waterproof quick-connect box 203, the vibration connecting plate 204, the noise transmitter 205, the spoke-type load cell 206, the water immersion transmitter 207, the water outlet trough 208, the vibration detection head 209, the threaded groove 210, the force-bearing head 211, and the fixing bolt 212, the water pump body 3 is installed above the spoke-type load cell 206. There are four sets of sensors that can sense the load changes of the water pump in real time during operation. The force head 211 in the center of the sensor can accurately detect the force state. Three sets of vibration connection plates 204 are set at one end of the mounting plate 1. Each vibration connection plate 204 is equipped with a vibration detection head 209 to monitor the vibration frequency and amplitude of the water pump in real time to determine whether the operation is stable. At the same time, the noise transmitter 205 will monitor the real-time noise. Finally, the sinking water collection tank 202 is used to collect water that has leaked due to failure or loose connection. The water immersion transmitter 207 can detect whether there is water accumulation in the water collection tank in real time. The water outlet tank 208 is used to drain the accumulated water to avoid long-term water accumulation. The water immersion transmitter 207 is installed on the inner wall of the water outlet tank 208 to assist in monitoring the water composition or liquid level. Finally, the side wall of the mounting plate 1 is equipped with a waterproof quick-connect box 203 for organizing the wiring harness and facilitating the connection of external cables and signal cables.

[0021] Furthermore, four sets of spoke-type load cells 206 are provided, which are symmetrically distributed on the mounting plate 1. Through the setting of spoke-type load cells 206, the load cells 206 are used in this mechanism to sense the weight change and stress of the water pump body 3 during operation. They are attached to the water pump through the force-bearing head 211, and are connected to the fixing bolt 212 through the internal threaded groove 210, so as to achieve a stable installation. They can collect load data of the water pump in real time, providing basic support for operation status monitoring and anomaly identification.

[0022] Furthermore, one side of the fixing bolt 212 is threaded onto the mounting plate 1, and the spoke-type load cell 206 is fixed to the mounting plate 1 by the fixing bolt 212. The fixing bolt 212 is mainly used in this mechanism to firmly install the spoke-type load cell 206 onto the mounting plate 1, so as to achieve stable fixation, ensure the stability of the water pump during operation, and improve the stability and measurement accuracy of the whole machine operation.

[0023] Furthermore, three sets of vibration connection plates 204 are provided, which are evenly distributed on the mounting plate 1. One side of the vibration connection plate 204 is in contact with the water pump body 3. Through the setting of the vibration connection plate 204, the vibration connection plate 204 plays the role of supporting and transmitting vibration signals in this mechanism. A total of three sets are set, evenly distributed on the mounting plate 1, and in contact with the side wall of the water pump body 3. Its structural design ensures that the vibration generated by the water pump during operation can be effectively transmitted to the connection plate, and then monitored in real time by the vibration detection head 209 installed on the side wall. Through the collection and analysis of vibration data, it can be determined whether the water pump is operating normally, and assist in the realization of fault early warning and equipment maintenance.

[0024] Furthermore, eight sets of threaded grooves 210 are provided on the spoke-type load cell 206, and they are distributed at equal angles. One side of the force-bearing head 211 is connected to the base plate of the water pump body 3. Through the setting of the threaded grooves 210 and the force-bearing head 211, the threaded grooves 210 and the force-bearing head 211 together constitute the key structure of the spoke-type load cell 206. A total of eight sets of threaded grooves 210 are provided, and they are distributed at equal angles inside the sensor for threaded connection with the fixing bolts 212 to achieve its stable installation. The force-bearing head 211 is located in the central area of ​​the sensor, and one side is in contact with the water pump to accurately transmit the pressure during the operation of the water pump to the inside of the load cell. The two work together to ensure that the sensor accurately senses the force state, improves the monitoring accuracy and structural stability.

[0025] Furthermore, the water immersion transmitter 207 is equipped with two sets of water immersion points. One side of the surface of the water immersion transmitter 207 is embedded in the water outlet tank 208. Through the setting of the water immersion transmitter 207, the water immersion transmitter 207 is used in this mechanism to monitor the water accumulation in the sinking water collection tank 202. By detecting whether there is water in the tank in real time, it can determine whether there is leakage in the water pump body 3 or related pipelines. When the water immersion transmitter 207 detects abnormal water accumulation, it can send a signal to remind. In conjunction with the water immersion transmitter 207 and the water outlet tank 208, water accumulation discharge and water quality monitoring are realized, effectively preventing water overflow and equipment damage, and improving the overall safety and reliability of operation.

[0026] Working principle: The water pump body 3 is installed above the spoke-type load cells 206. There are four sets of spoke-type load cells 206, which can sense the load changes of the water pump in real time during operation. The force head 211 at the center of the sensor accurately detects the force state. Three sets of vibration connection plates 204 are installed at one end of the mounting plate 1. Each vibration connection plate 204 is equipped with a vibration detection head 209 to monitor the vibration frequency and amplitude of the water pump in real time, used to determine whether the operation is stable. Simultaneously, the noise transmitter 205 monitors the real-time noise. Finally, the sinking water collection tank 202 is used to collect water leaked due to malfunction or loose connections. The water immersion transmitter 207 can detect whether there is water accumulation in the water collection tank in real time. The outlet tank 208 is used to drain accumulated water to prevent long-term water accumulation. A water immersion transmitter 207 is installed on the inner wall of the outlet tank 208 to assist in monitoring the water composition or liquid level. Finally, the mounting plate 1... A waterproof quick-connect box 203 is provided on the side wall for organizing wire harnesses and facilitating the connection of external cables and signal cables.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent water pump base, comprising a mounting plate (1) and a combination mechanism (2), characterized in that: A combination mechanism (2) is provided on one side of the surface of the mounting plate (1), and a water pump body (3) is installed on one side of the combination mechanism (2). The combination mechanism (2) includes a vibration damper (201), a sinking water collection tank (202), a waterproof quick-connect box (203), a vibration connecting plate (204), a noise transmitter (205), a spoke-type load cell (206), a water immersion transmitter (207), a water outlet tank (208), a vibration detection head (209), a threaded groove (210), a force-bearing head (211), and fixing bolts (212). A vibration damper (201) is installed on one side of the surface of the mounting plate (1), a sinking water collection tank (202) is opened on one side of the mounting plate (1), and a waterproof quick-connect box (203) is installed on the side wall of the mounting plate (1). A vibration connecting plate (204) is installed at one end of the mounting plate (1), a noise transmitter (205) is installed at one end of the mounting plate (1), a spoke-type load cell (206) is connected to the other side of the vibration damping component (201), a water immersion transmitter (207) is fixedly connected to one side of the sinking water collection tank (202), a water outlet tank (208) is opened at one end of the sinking water collection tank (202), a vibration detection head (209) is installed on the side wall of the vibration connecting plate (204), a threaded groove (210) is opened inside the spoke-type load cell (206), a force-bearing head (211) is fitted in the central area of ​​the spoke-type load cell (206), and a fixing bolt (212) is threaded inside the threaded groove (210).

2. The intelligent water pump base of claim 1, wherein: The spoke-type load cell (206) is provided in four sets, and the four sets of spoke-type load cells (206) are symmetrically distributed on the mounting plate (1).

3. The intelligent water pump base according to claim 1, characterized in that: One side of the fixing bolt (212) is threaded onto the mounting plate (1), and the spoke-type load cell (206) is fixed onto the mounting plate (1) by the fixing bolt (212).

4. The intelligent water pump base according to claim 1, characterized in that: The vibration connection plate (204) is provided in three sets. The three sets of vibration connection plates (204) are distributed at equal intervals on the mounting plate (1). One side of the vibration connection plate (204) is attached to the water pump body (3).

5. The intelligent water pump base according to claim 1, characterized in that: The threaded grooves (210) are provided in eight groups on the spoke-type weighing sensor (206) and are distributed at equal angles. One side of the force-bearing head (211) is connected to the base plate of the water pump body (3).

6. The intelligent water pump base according to claim 1, characterized in that: The water immersion transmitter (207) is provided with two sets of water immersion points, and one side of the surface of the water immersion transmitter (207) is embedded in the water outlet tank (208).

Images