Detection equipment for quick-insertion C-shaped ring of air reservoir

Abstract

The utility model discloses an air reservoir fast-plug C-shaped ring detection device which comprises a material placing tool, a clamping mechanism and a conveying line, the clamping mechanism and the conveying line are arranged on the outer side of the material placing tool, and a horizontal camera horizontally connected to the upper end of the conveying line in a butt joint mode and a vertical camera vertically connected to the upper end of the conveying line in a butt joint mode are further fixedly installed at the position close to the conveying line. A defective product box and a display screen are further fixedly arranged near the conveying line, and a non-defective product baffle in butt joint with the upper end of the conveying line is further fixedly installed on the outer side, close to the tail end, of the conveying line. The utility model provides a detection device which can automatically clamp a product and place the product at a designated position through a clamping mechanism, can detect the defects of a quick-plug C-shaped ring of an air cylinder through automatic photographing of a camera, can continuously detect a plurality of products, and can effectively avoid detection omission caused by fatigue of manual detection compared with traditional manual detection, so that the detection efficiency is improved. And the detection accuracy is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment, and in particular to a testing equipment for quick-connect C-rings in gas storage cylinders. Background Technology

[0002] Currently, visual inspection of quick-connect C-rings in gas cylinders mainly relies on workers visually observing the product for defects. Since manual visual inspection requires prolonged observation with the naked eye, fatigue may occur, leading to omissions and affecting the accuracy of the inspection. Utility Model Content

[0003] The purpose of this utility model is to solve the problems existing in the prior art as mentioned in the background art. To achieve the above objective, this utility model adopts the following technical solution:

[0004] The quick-connect C-ring detection equipment for gas cylinders includes a feeding fixture, a clamping mechanism and a conveyor line located outside the feeding fixture. A horizontal camera horizontally connected to the upper end of the conveyor line and a vertical camera vertically connected to the upper end of the conveyor line are also fixedly installed near the conveyor line. A defective product box and a display screen are also fixedly installed near the conveyor line. A good product baffle connected to the upper end of the conveyor line is also fixedly installed on the outer side of the conveyor line near the end.

[0005] Preferably, the feeding fixture, clamping mechanism, conveyor line, horizontal camera, and vertical camera are all fixedly installed on the ground by brackets.

[0006] Preferably, the gripping mechanism includes a gripper mechanism, an X-axis servo module, a Y-axis servo module, and a Z-axis servo module, with the gripper mechanism fixedly connected to the bottom of the Z-axis servo module.

[0007] Preferably, the X-axis servo module is fixedly connected to the upper end of the bracket, the Y-axis servo module is slidably disposed outside the X-axis servo module, the Z-axis servo module is slidably disposed outside the Y-axis servo module, and the gripper mechanism is slidably disposed outside the Z-axis servo module.

[0008] Preferably, the X-axis servo module, Y-axis servo module, and Z-axis servo module are all fixedly provided with linear slide rails with different orientations on their outer sides, and the Y-axis servo module, Z-axis servo module, and gripper mechanism are fixedly connected with fixed sliders that are slidably connected to the linear slide rails on their outer sides. In addition, the X-axis servo module, Y-axis servo module, and Z-axis servo module are also provided with cylinders that drive the sliders to slide along the linear slide rails on their outer sides.

[0009] Preferably, a pushing robot arm that docks with the upper surface of the conveyor line is also fixedly installed on the upper end of the defective product box.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] This utility model provides a testing device that can automatically clamp products and place them in a designated position using a clamping mechanism. A camera automatically takes pictures to detect defects in the quick-connect C-rings of the air cylinder. It can continuously test multiple products. Compared with traditional manual testing, it can effectively avoid the omissions caused by fatigue in manual testing and effectively improve the accuracy of testing. It has a significant improvement in practical effect and is worthy of promotion and use in the existing market. Attached Figure Description

[0012] Figure 1 This is a top-view structural diagram of the present invention;

[0013] Figure 2 This is a side view structural diagram of the present invention.

[0014] In the diagram: 1- Feeding fixture, 2- Clamping mechanism, 21- Gripper mechanism, 22- X-axis servo module, 23- Y-axis servo module, 24- Z-axis servo module, 3- Conveyor line, 4- Horizontal camera, 5- Vertical camera, 6- Defective product box, 61- Pushing robot, 7- Good product baffle, 8- Display screen. Detailed Implementation

[0015] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0016] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Reference Figure 1-2 The gas cylinder quick-insertion C-ring detection equipment includes a feeding fixture 1, a clamping mechanism 2 located outside the feeding fixture 1, and a conveyor line 3. A horizontal camera 4 horizontally connected to the upper end of the conveyor line 3 and a vertical camera 5 vertically connected to the upper end of the conveyor line 3 are also fixedly installed near the conveyor line 3. A defective product box 6 and a display screen 8 are also fixedly installed near the conveyor line 3. A good product baffle 7 connected to the upper end of the conveyor line 3 is also fixedly installed on the outer side near the end of the conveyor line 3. A pushing robot 61 connected to the upper surface of the conveyor line 3 is also fixedly installed on the upper end of the defective product box 6. The clamping mechanism 2 includes a gripper mechanism 21, an X-axis servo module 22, a Y-axis servo module 23, and a Z-axis servo module 24. The gripper mechanism 21 is fixed... The bottom of the Z-axis servo module 24 is connected to the X-axis servo module 22, which is fixedly connected to the upper end of the bracket. The Y-axis servo module 23 is slidably disposed on the outside of the X-axis servo module 22, and the Z-axis servo module 24 is slidably disposed on the outside of the Y-axis servo module 23. The gripper mechanism 21 is slidably disposed on the outside of the Z-axis servo module 24. Linear slide rails with different directions are fixedly disposed on the outside of the X-axis servo module 22, the Y-axis servo module 23, and the Z-axis servo module 23. Fixed sliders that are slidably connected to the linear slide rails are fixedly connected to the outside of the Y-axis servo module 23, the Z-axis servo module 24, and the gripper mechanism 21. Cylinders that drive the sliders to slide along the linear slide rails are also disposed on the outside of the X-axis servo module 3, the Y-axis servo module 4, and the Z-axis servo module 5.

[0020] Based on the above structural configuration, when using this device, the manual operator fills the unloading fixture 1 with quick-connect C-rings from the air cylinders, totaling 18*18=356 pieces. Then, the clamping mechanism 2 moves above the unloading fixture 1 and sequentially clamps the quick-connect C-rings from the air cylinders, placing them on the upper end of the conveyor line 3. (Specifically, the position of the quick-connect C-rings gripped by the gripper mechanism 21 is adjusted by sliding the X-axis servo module 22, Y-axis servo module 23, and Z-axis servo module 24 to facilitate precise and automated gripping and conveying of the quick-connect C-rings from the air cylinders.) Once the quick-connect C-rings for the gas cylinder are in place, horizontal camera 4 and vertical camera 5 take pictures. The existing visual system on the production line analyzes the inspection results based on the pictures. The control system displays OK or NG on the display screen 8 based on the inspection results. Good gas cylinder quick-connect C-rings that display OK continue to be conveyed by the conveyor line 3 and are blocked by the good product baffle 7. Defective gas cylinder quick-connect C-rings are pushed out by the pusher 61 and temporarily stored in the defective product box 6. The quick-connect C-rings for the gas cylinder can then be manually removed from the position of the good product baffle 7 for use.

[0021] Among them, the feeding fixture 1, the clamping mechanism 2, the conveyor line 3, the horizontal camera 4, and the vertical camera 5 are all fixedly installed on the ground by brackets.

[0022] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

[0023] In the description of this utility model, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

Claims

1. A quick-insertion C-ring testing device for a gas storage cylinder, comprising a feeding fixture (1) and a clamping mechanism (2) and a conveyor line (3) disposed outside the feeding fixture (1), characterized in that: A horizontal camera (4) is fixedly installed near the upper end of the conveyor line (3), and a vertical camera (5) is fixedly installed near the upper end of the conveyor line (3). A defective product box (6) and a display screen (8) are also fixedly installed near the conveyor line (3). A good product baffle (7) is fixedly installed on the outer side of the conveyor line (3) near the end.

2. The quick-connect C-ring testing device for gas storage cylinders according to claim 1, characterized in that, The feeding fixture (1), clamping mechanism (2), conveyor line (3), horizontal camera (4), and vertical camera (5) are all fixedly installed on the ground by brackets.

3. The quick-connect C-ring testing device for gas storage cylinders according to claim 2, characterized in that, The gripping mechanism (2) includes a gripper mechanism (21), an X-axis servo module (22), a Y-axis servo module (23), and a Z-axis servo module (24). The gripper mechanism (21) is fixedly connected to the bottom of the Z-axis servo module (24).

4. The quick-connect C-ring testing device for gas storage cylinders according to claim 3, characterized in that, The X-axis servo module (22) is fixedly connected to the upper end of the bracket, the Y-axis servo module (23) is slidably disposed outside the X-axis servo module (22), the Z-axis servo module (24) is slidably disposed outside the Y-axis servo module (23), and the gripper mechanism (21) is slidably disposed outside the Z-axis servo module (24).

5. The quick-connect C-ring testing device for gas storage cylinders according to claim 4, characterized in that, The X-axis servo module (22), Y-axis servo module (23), and Z-axis servo module (24) are all fixedly provided with linear slide rails with different directions on their outer sides. The Y-axis servo module (23), Z-axis servo module (24), and gripper mechanism (21) are fixedly connected with fixed sliders that are slidably connected to the linear slide rails on their outer sides. The X-axis servo module (22), Y-axis servo module (23), and Z-axis servo module (24) are also provided with cylinders that drive the sliders to slide along the linear slide rails on their outer sides.

6. The quick-connect C-ring testing device for gas storage cylinders according to claim 5, characterized in that, The defective product box (6) is also fixedly installed with a pusher robot (61) that is connected to the upper surface of the conveyor line (3).

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