Welding quality detection device of pipe welder

Abstract

The utility model relates to the related technical field of welding quality detection, and one embodiment of the utility model provides a welding quality detection device of a pipe welder, which comprises a bottom frame and a platform, the platform is fixed on the bottom frame, detection display equipment is arranged at the bottom and the outer side of the platform, a detection head is arranged on the platform, a rolling detection assembly is arranged on the platform, and the rolling detection assembly is arranged on the platform. The support moving assembly is arranged on the platform, the rolling detection assembly comprises a support, the support is fixed on the surface of the platform, the bottom of the platform is provided with a first cylinder, the output end of the first cylinder is connected with a side frame, the top of the support is provided with a groove, the detection head is installed in the groove, and the side end face of the side frame is rotatably connected with a driving wheel. By means of the technical scheme, the technical problems that in the prior art, it is difficult for detection personnel to guarantee that the whole welding opening can be accurately covered by the moving path each time, omission is prone to occurring, and consequently part of positions cannot be detected are solved.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the technical field of welding quality inspection, and more specifically, to a welding quality inspection device for a pipe welding machine. Background Technology

[0002] Currently, there are many shortcomings in the methods for inspecting the quality of welded pipes. Since the weld joint of a pipe is circumferential, ideally, the inspection should comprehensively cover every part of the weld joint. However, in practice, many manufacturers still use manual inspection. During manual inspection, inspectors rely on handheld inspection tools to move along the pipe surface. But this method is greatly affected by human factors. On the one hand, it is difficult for inspectors to ensure that each movement accurately covers the entire weld joint, easily leading to omissions and some areas going undetected. On the other hand, prolonged manual inspection can easily cause operator fatigue, further reducing the accuracy and comprehensiveness of the inspection.

[0003] Undetected welding defects, such as porosity, cracks, and incomplete penetration, can cause serious problems after the pipeline is put into use. These defects weaken the pipeline's strength and may lead to leaks or ruptures when subjected to pressure or corrosion. This can not only affect normal production but also cause safety accidents, resulting in economic losses and personal injury.

[0004] Therefore, improvements have been made to address the aforementioned issues. Utility Model Content

[0005] To overcome the above-mentioned defects, the embodiments of this disclosure provide a welding quality inspection device for a welded pipe machine, which solves the technical problem in the prior art that it is difficult for inspectors to ensure that the path of each movement can accurately cover the entire weld joint, which easily leads to omissions and causes some positions to be undetectable.

[0006] According to one aspect, at least one embodiment of this disclosure provides a welding quality inspection device for a welded pipe machine, comprising:

[0007] A base frame and a platform, wherein the platform is fixed to the base frame;

[0008] The system includes a detection display device, a detection head, and a rolling detection component. The detection display device is located at the bottom and outside of the platform, the detection head is located on the platform, and the rolling detection component is located on the platform.

[0009] A supporting movable component is disposed on the platform;

[0010] The rolling detection assembly includes a bracket fixed to the platform surface. A first cylinder is provided at the bottom of the platform, and a side frame is connected to the output end of the first cylinder. A groove is provided on the top of the bracket, and the detection head is installed in the groove. A drive wheel is rotatably connected to the side end face of the side frame.

[0011] As a further technical solution, a drive motor is installed at the bottom of the side frame, and a transmission wheel is provided at both the output end of the drive motor and one end of the drive wheel. The transmission wheels are connected by a toothed belt.

[0012] As a further technical solution, a pair of support wheels are rotatably connected to the side end face of the side frame, a column is provided on the surface of the platform, a second cylinder is installed inside the column, a top frame is provided at the output end of the second cylinder, and a pair of downward pressure wheels are rotatably connected to both ends of the bottom of the top frame.

[0013] As a further technical solution, the supporting moving component includes several pairs of support frames, which are fixed on the platform surface and distributed on both sides of the bracket. Support rollers are rotatably connected inside the support frames.

[0014] As a further technical solution, the bracket has an overall Y-shaped structure, and the top of the bracket has a semi-circular transition.

[0015] As a further technical solution, the surface of the support roller has a concave structure.

[0016] As a further technical solution, the support wheel is located on both sides of the drive wheel, the support wheel is higher than the drive wheel, and the surface of the drive wheel is an anti-slip structure surface.

[0017] As a further technical solution, the vertical position of the pressure wheel corresponds to the position of the support wheel.

[0018] The beneficial effects of the embodiments disclosed herein are as follows:

[0019] 1. The beneficial effect of the rolling detection component in this disclosure is that the drive motor, transmission wheel and toothed belt work together to stably drive the drive wheel to roll the welded pipe, ensuring that the detection head fully covers the weld joint and avoids detection omissions. The support wheel and the pressure wheel stably support the welded pipe from both sides and above, ensuring that the welded pipe rolls smoothly and improving the detection accuracy.

[0020] 2. In this disclosure, the beneficial effect of the supporting moving component is that multiple support frames and concave support rollers fit closely to the bottom of the welded pipe, providing stable support for the welded pipe, facilitating the pushing of the welded pipe to the inspection position, and improving inspection efficiency. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0022] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0023] Figure 2 This is an isometric drawing of the present disclosure;

[0024] Figure 3 This is an isometric sectional view of the present disclosure;

[0025] Figure 4 Appendix to this disclosure Figure 3 Enlarged view of part A in the middle;

[0026] In the diagram: 1. Base frame; 2. Platform; 3. Detection and display equipment; 4. Detection head; 5. Rolling detection assembly; 5-1. Bracket; 5-2. First cylinder; 5-3. Side frame; 5-4. Groove; 5-5. Drive wheel; 5-6. Drive motor; 5-7. Transmission wheel; 5-8. Support wheel; 5-9. Column; 5-10. Second cylinder; 5-11. Top frame; 5-12. Downward pressure wheel; 6. Support moving assembly; 6-1. Support frame; 6-2. Support roller. Detailed Implementation

[0027] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0028] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0029] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0030] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0032] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0033] like Figures 1-4 As shown, it illustrates a welding quality inspection device for a welded pipe machine according to an embodiment of the present disclosure, comprising:

[0034] The base frame 1 and the platform 2 are fixed on the base frame 1;

[0035] The detection display device 3, the detection head 4, and the rolling detection component 5 are installed on the platform 2. The detection display device 3 is installed at the bottom and outside of the platform 2, the detection head 4 is installed on the platform 2, and the rolling detection component 5 is installed on the platform 2.

[0036] Support for mobile component 6 is provided on platform 2.

[0037] The rolling detection assembly 5 includes a bracket 5-1, which is fixed to the surface of the platform 2. A first cylinder 5-2 is installed at the bottom of the platform 2. The output end of the first cylinder 5-2 is connected to a side frame 5-3. A groove 5-4 is opened at the top of the bracket 5-1, and the detection head 4 is installed in the groove 5-4. A drive wheel 5-5 is rotatably connected to the side end face of the side frame 5-3. A drive motor 5-6 is installed at the bottom of the side frame 5-3. A transmission wheel 5-7 is provided at the output end of the drive motor 5-6 and at one end of the drive wheel 5-5. The transmission wheels 5-7 are connected by a toothed belt. A pair of support wheels 5-8 are rotatably connected to the side end face of the side frame 5-3. A column 5-9 is installed on the surface of the platform 2. A second cylinder 5-10 is installed in the column 5-9. A top frame 5-11 is provided at the output end of the second cylinder 5-10. A pair of pressure rollers 5-12 are rotatably connected to both ends of the bottom of the top frame 5-11.

[0038] In some examples, to achieve the effect of inspecting pipe welds by rolling, a rolling inspection component 5 is designed. This component includes a bracket 5-1 fixed to the surface of a platform to support the pipe. A first cylinder 5-2 is installed at the bottom of the platform 2, and a side frame 5-3 is provided at the output end of the first cylinder 5-2. The side frame 5-3 can be raised and lowered by the first cylinder 5-2. A groove 5-4 is opened at the top of the bracket 5-1 for installing an inspection head 4. The inspection head 4 can be used with the inspection and display device 3 to inspect the pipe welds and check for problems. A drive wheel 5-5 is rotatably connected to the side end face of the side frame 5-3, and a drive motor 5-6 is installed at the bottom of the side frame 5-3. The drive motor 5-6 provides the power to control the rotation of the pipe. Both the output end of 5-6 and one end of the drive wheel 5-5 are equipped with transmission wheels 5-7. The transmission wheels 5-7 are connected by a toothed belt. This transmission method can ensure the stability of power transmission, so that the drive wheel 5-5 drives the pipe to roll, so that the inspection head 4 can perform a comprehensive inspection of the weld. The side end face of the side frame 5-3 is rotatably connected to a pair of support wheels 5-8, which can support the pipe and ensure the stability of the pipe during the rolling process. The surface of the platform 2 is equipped with a column 5-9 and a second cylinder 5-10 is installed inside. The output end of the second cylinder 5-10 is equipped with a top frame 5-11. Both ends of the bottom of the frame are rotatably connected to a pair of downward pressure wheels 5-12, which can press down under the drive of the second cylinder 5-10, so that the pipe can rotate more stably.

[0039] like Figures 1-4 As shown, this embodiment proposes a support moving component 6 including several pairs of support frames 6-1. The support frames 6-1 are fixed on the surface of the platform 2 and distributed on both sides of the bracket 5-1. Support rollers 6-2 are rotatably connected inside the support frames 6-1.

[0040] In some examples, a moving assembly is designed to enable the support pipe to be pushed to the inspection point. This assembly includes several pairs of support frames 6-1, all of which are fixed to the surface of the platform 2. Support rollers 6-2 are installed on the upper end of the support frames 6-1. The support rollers 6-2 can support the bottom of the pipe, allowing the pipe to be pushed arbitrarily and easily adjusted to the weld.

[0041] For example, such as Figure 1 As shown, the bracket 5-1 has a Y-shaped structure, and the top of the bracket 5-1 has a semi-circular transition.

[0042] In some examples, the Y-shaped structure allows the support 5-1 to hold the pipe inside, preventing it from rolling off to the sides during pushing.

[0043] For example, such as Figure 1 As shown, the surface of the support roller 6-2 has a concave structure.

[0044] In some examples, the concave structural surface allows the support roller 6-2 to fit more closely to the pipe surface, resulting in more stable movement.

[0045] For example, such as Figure 1 As shown, the support wheel 5-8 is located on both sides of the drive wheel 5-5, the support wheel 5-8 is higher than the drive wheel 5-5, and the surface of the drive wheel 5-5 is an anti-slip structure surface.

[0046] In some examples, the anti-slip structural surface enables the drive wheel 5-5 to drive the pipe to rotate stably, and the two support wheels 5-8 support both ends of the bottom of the pipe, increasing the number of support points.

[0047] For example, such as Figure 2 As shown, the vertical position of the pressure roller 5-12 corresponds to the position of the support roller 5-8.

[0048] In some examples, the corresponding positions enable rapid clamping of the pipe.

[0049] In actual use: Place the pipe to be inspected on the support roller 6-2 of the support moving assembly 6, push the welded pipe to the inspection position so that the welded pipe is above the bracket 5-1 of the rolling inspection assembly 5, start the first cylinder 5-2 to raise the side frame 5-3, and the drive wheel 5-5 contacts the welded pipe. At the same time, start the second cylinder 5-10 to lower the top frame 5-11 and press the welded pipe with the lower pressure wheel 5-12. Start the drive motor 5-6. The drive motor 5-6 drives the drive wheel 5-5 to rotate through the transmission wheel 5-7 and the toothed belt. The drive wheel 5-5 drives the welded pipe to roll. The inspection head 4 inspects the annular weld joint of the welded pipe. The inspection data is transmitted to the inspection display device 3 in real time. After the inspection is completed, turn off the drive motor 5-6, and retract the second cylinder 5-10 and the first cylinder 5-2 in sequence. The pipe can then be removed.

[0050] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A welding quality inspection device for a pipe welding machine, characterized in that, include: A base frame (1) and a platform (2), wherein the platform (2) is fixed on the base frame (1); The detection display device (3), the detection head (4), and the rolling detection component (5) are provided. The detection display device (3) is located at the bottom and outside of the platform (2), the detection head (4) is located on the platform (2), and the rolling detection component (5) is located on the platform (2). A supporting moving component (6) is provided on the platform (2); The rolling detection assembly (5) includes a bracket (5-1), which is fixed to the surface of the platform (2). A first cylinder (5-2) is provided at the bottom of the platform (2). The output end of the first cylinder (5-2) is connected to a side frame (5-3). A groove (5-4) is provided on the top of the bracket (5-1). The detection head (4) is installed in the groove (5-4). A drive wheel (5-5) is rotatably connected to the side end face of the side frame (5-3).

2. The welding quality inspection device for a welded pipe machine according to claim 1, characterized in that, A drive motor (5-6) is installed at the bottom of the side frame (5-3). A transmission wheel (5-7) is provided at the output end of the drive motor (5-6) and at one end of the drive wheel (5-5). The transmission wheels (5-7) are connected by a toothed belt.

3. The welding quality inspection device for a welded pipe machine according to claim 2, characterized in that, The side frame (5-3) is rotatably connected to a pair of support wheels (5-8). The platform (2) is provided with a column (5-9). A second cylinder (5-10) is installed inside the column (5-9). A top frame (5-11) is provided at the output end of the second cylinder (5-10). A pair of downward pressure wheels (5-12) are rotatably connected to both ends of the bottom of the top frame (5-11).

4. The welding quality inspection device for a pipe welding machine according to claim 1, characterized in that, The supporting moving component (6) includes several pairs of support frames (6-1), which are fixed on the surface of the platform (2). The support frames (6-1) are distributed on both sides of the bracket (5-1), and support rollers (6-2) are rotatably connected inside the support frames (6-1).

5. The welding quality inspection device for a welded pipe machine according to claim 1, characterized in that, The bracket (5-1) has an overall Y-shaped structure, and the top of the bracket (5-1) has a semi-circular transition.

6. The welding quality inspection device for a welded pipe machine according to claim 4, characterized in that, The surface of the support roller (6-2) has a concave structure.

7. The welding quality inspection device for a welded pipe machine according to claim 3, characterized in that, The support wheel (5-8) is located on both sides of the drive wheel (5-5), the support wheel (5-8) is higher than the drive wheel (5-5), and the surface of the drive wheel (5-5) is an anti-slip structure surface.

8. The welding quality inspection device for a welded pipe machine according to claim 3, characterized in that, The vertical position of the pressure roller (5-12) corresponds to the position of the support roller (5-8).

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