Carbon dioxide suffocation machine
By designing at least two material racks in the carbon dioxide asphyxiation machine and using a drive structure to control their position switching, the problem that feeding and unloading cannot be carried out simultaneously is solved, and the efficient continuous operation of the asphyxiation machine is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG KANGYUAN AGRI DEV CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-17
AI Technical Summary
Existing carbon dioxide asphyxiation machines cannot handle animal feeding and unloading simultaneously, resulting in low processing efficiency.
A carbon dioxide asphyxiation machine was designed, comprising at least two material racks. The material racks are switched between different positions by a drive structure to achieve synchronous loading and unloading, ensuring uninterrupted asphyxiation treatment.
This enables continuous and uninterrupted animal treatment, improves treatment efficiency, and ensures the continuous operation of the asphyxiation machine.
Smart Images

Figure CN224125113U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of animal product processing technology, and in particular to a carbon dioxide asphyxiation machine. Background Technology
[0002] Currently, with the development of breeding technology and the increasing demand for animal additives in agriculture, animals are commonly dried or freeze-dried for use in feed production. Therefore, before processing animals, it is necessary to kill them using a carbon dioxide asphyxiation machine (hereinafter referred to as "asphyxiation machine"). However, current asphyxiation machines cannot perform feeding and unloading simultaneously, causing the asphyxiation machine to frequently stop for feeding and unloading. Therefore, it has the disadvantage of low efficiency in animal processing.
[0003] In summary, existing asphyxiation machines need to be improved to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a carbon dioxide asphyxiation machine, which aims to solve the problems mentioned in the background technology.
[0005] The technical solution of this utility model is implemented as follows: A carbon dioxide asphyxiation machine includes a casing with an asphyxiation chamber and a gas supply pipe disposed on the casing and supplying carbon dioxide to the asphyxiation chamber, wherein the casing includes:
[0006] A material control device having at least a base and at least two material racks slidably disposed on the base;
[0007] The main body is detachably connected to the base, forming a suffocation chamber between it and the base;
[0008] The top of the machine body is equipped with an exhaust valve that controls the exhaust of the asphyxiation chamber. The base has several exhaust branches that communicate with the asphyxiation chamber and at least one air intake chamber that communicates with each exhaust branch. The air supply pipe is connected to the air intake chamber.
[0009] The machine body has an opening for the material rack to move. When the material rack slides, it can move out of the opening or into the suffocation chamber. Each material rack can be controlled to maintain a first position or a second position.
[0010] In the first position, the material rack moves out of the suffocation chamber from the movable opening to load materials;
[0011] In the second position, the material rack enters the asphyxiation chamber through the movable opening.
[0012] Preferably, the machine body is detachably connected to the base by bolts; wherein a sealing ring is provided on the contact surface between the machine body and the base.
[0013] Preferably, the machine body is equipped with a feed hopper;
[0014] After the material rack leaves the suffocation chamber from the movable opening, one end of the material rack can abut against the output end of the feed hopper.
[0015] Preferably, the base consists of a seat and a support integrally formed on the seat. The support has curved surfaces on both sides, and slide rails are provided on each curved surface for sliding each material rack. Each material rack includes:
[0016] The frame is slidably mounted on each slide rail and has a material cavity and a material outlet communicating with the material cavity;
[0017] Racks are installed on each frame.
[0018] The support body is provided with drive gears that mesh with each rack, and a drive structure for synchronously controlling the rotation of each drive gear is installed on the base.
[0019] Preferably, the driving structure includes:
[0020] The sprocket is connected to each gear via a drive shaft;
[0021] A chain is used for transmission between the sprockets;
[0022] In this configuration, any sprocket can be controlled to rotate by a drive motor.
[0023] Preferably, the frame includes:
[0024] The curved base plate is adapted to the curved surface of the support and has a groove that matches the slide rail;
[0025] Side filter plates are fixedly connected to the arc-shaped base plate and are spaced apart;
[0026] The top filter plate is fixedly connected between the side filter plates;
[0027] The rack is mounted on the arc-shaped base plate, and a material cavity is constructed and formed between the arc-shaped base plate, the side filter plate, and the top filter plate. A sealing plate is fixedly connected to one end of the material cavity, and an opening and closing plate is hinged to the other end of the material cavity.
[0028] Preferably, the opening and closing plate includes:
[0029] Hinged base, mounted on an arc-shaped base plate;
[0030] The plate is rotatably connected to the hinge seat via a rotating shaft;
[0031] The plate has several blind holes, and each blind hole is fitted with a limiting hook by a limiting spring. The limiting hook can cooperate with the filter holes of the top filter plate.
[0032] Preferably, the support body has a plurality of exhaust chambers forming exhaust branches, and a plurality of exhaust holes forming the exhaust chamber output ends are formed on the arc-shaped surface of the support body.
[0033] At least two air intake chambers are formed in the seat body and are connected to each exhaust chamber; each air intake chamber can be supplied with air by one of the air supply pipes.
[0034] This utility model has at least the following beneficial effects:
[0035] 1. The present invention has at least two material racks, so the two material racks can perform different tasks. For example, when one material rack is loading or unloading, the other material rack is located in the asphyxiation chamber to asphyxiate the animal. Therefore, the asphyxiation machine can continuously process the animal without interruption, thereby improving the processing efficiency.
[0036] 2. The two material racks of this utility model can be controlled by a drive structure to perform different movements. That is, after the drive structure is started, one material rack is controlled to switch from the first position to the second position, and the other material rack is simultaneously controlled to switch from the second position to the first position.
[0037] Furthermore, other advantages of this invention will be demonstrated in the embodiments section of this invention, thereby making the beneficial effects of this invention even more significant. Attached Figure Description
[0038] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0039] Figure 1 This is a schematic diagram of the structure of a specific embodiment 1 of the present utility model;
[0040] Figure 2 This is a schematic diagram of the material control device in specific embodiment 1 of this utility model;
[0041] Figure 3 for Figure 1 AA section view in the middle;
[0042] Figure 4 for Figure 2 Enlarged view of part A in the image;
[0043] Figure 5 This is a structural schematic diagram of a specific embodiment 2 of the present utility model. Detailed Implementation
[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0045] like Figures 1-4 As shown, this utility model discloses a carbon dioxide asphyxiation machine, including a casing with an asphyxiation chamber and a gas supply pipe disposed on the casing and supplying carbon dioxide to the asphyxiation chamber. The gas supply pipe consists of a first gas supply pipe 11 and a second gas supply pipe 12. The casing includes:
[0046] The material control device 2 has at least a base 20 and at least two material racks 21 that are slidably disposed on the base 20;
[0047] The main body 3 (composed of a left main body 310 and a right main body 320 that are set separately) is detachably connected to the base 20 and forms a suffocation chamber (composed of a first suffocation chamber 3a and a second suffocation chamber 3b that are set at intervals) between it and the base 20.
[0048] The top of the body 3 is equipped with an exhaust valve (composed of a first exhaust valve 31 and a second exhaust valve 32, which are used to exhaust the gas in the first or second asphyxiation chamber, respectively). The base 20 has a plurality of exhaust branches connected to the asphyxiation chamber and at least one air intake chamber connected to each exhaust branch. The air supply pipe is connected to the air intake chamber.
[0049] The machine body 3 has an movable opening 30 for the material rack 21 to move. When the material rack 21 slides, it can move out of the movable opening 30 or into the suffocation chamber. The machine body 3 is also slidably connected to a sealing plate 83. The sealing plate 83 can slide longitudinally (the side of the sealing plate 83 near the machine body is provided with a sealing layer to improve the sealing performance when closing the movable opening), thereby opening or closing the movable opening 30. Each material rack 21 can be controlled to maintain a first position or a second position respectively.
[0050] refer to Figure 2 In the first position, the material rack on the right side moves out of the suffocation chamber from the movable opening 30 to load materials.
[0051] refer to Figure 2In the second position, the material rack on the left side 21 enters the asphyxiation chamber through the movable opening 30.
[0052] In this embodiment, the body 3 is detachably connected to the base 20 by bolts 3c; wherein, a sealing ring 3d is provided on the contact surface between the body 3 and the base 20.
[0053] In this embodiment, the base 20 consists of a seat 200 and a support 201 integrally formed on the seat 200. The support 201 has arc-shaped surfaces on both sides, and its top is provided with a limiting support groove 201a that mates with the left body 310 and the right body 320. Both the left and right bodies have partitions 330 that insert into the limiting support grooves. The partitions 330 and the support divide the suffocation chamber into a first suffocation chamber and a second suffocation chamber. Slide rails 40 for sliding on each material rack are provided on each arc-shaped surface. Each material rack includes:
[0054] The frame is slidably mounted on each slide rail 40 and has a material cavity and a material port 50 communicating with the material cavity;
[0055] Rack 51, installed on each frame;
[0056] The support body 201 is provided with drive gears 52 that mesh with each rack 51 at intervals, and a drive structure for synchronously controlling the rotation of each drive gear 52 is provided on the base 20 (support body 201).
[0057] In this embodiment: the driving structure includes:
[0058] The sprocket 60 is connected to each gear 52 via a drive shaft (the drive shaft is located inside the base 20 and connects the sprocket and the gear);
[0059] Chain 61 is connected between the sprockets 60 for transmission;
[0060] In this embodiment, any sprocket 60 can be controlled to rotate by the drive motor 62, which is supported by the motor base 63. It should be noted that in other embodiments, the drive structure can also adopt a pulley structure. Therefore, the use of a sprocket structure to control the rotation of the drive gear in this embodiment is not intended to limit the drive structure of this utility model to the only structure. As for the size of the sprocket and chain, this embodiment can be selected according to the actual situation, as long as it can ensure smooth control of the drive gear. Therefore, it will not be described in detail in this embodiment.
[0061] In this embodiment: the frame includes:
[0062] The arc-shaped base plate 70 is adapted to the arc-shaped surface of the support 201 and has a groove 700 that mates with the slide rail 40.
[0063] Side filter plates 71 are fixedly connected to the arc-shaped base plate 70 and are spaced apart;
[0064] The top filter plate 72 is fixedly connected between the side filter plates 71;
[0065] Among them, the rack 51 is installed on the arc-shaped base plate 70, and the arc-shaped base plate 70, the side filter plate 71 and the top filter plate 72 form a material cavity. One end of the material cavity is fixedly connected to the sealing plate 73, and the other end of the material cavity is hinged to the opening and closing plate.
[0066] In this embodiment, both the side filter plate and the top filter plate are provided with a number of filter holes to allow the gas in the asphyxiation chamber to enter the material chamber.
[0067] In this embodiment: the opening and closing plate includes:
[0068] The hinged base 750 is mounted on the arc-shaped base plate 70;
[0069] The plate 751 is rotatably connected to the hinge seat 750 via a rotating shaft 751a;
[0070] The plate 751 has several blind holes, and each blind hole is fitted with a limiting hook 753 by a limiting spring 752. The limiting hook 753 can cooperate with the filter holes of the top filter plate 72.
[0071] In this embodiment: a plurality of exhaust chambers 80 constituting exhaust branches are formed on the support body 201, and a plurality of exhaust holes 81 constituting the output end of the exhaust chambers 80 are formed on the arc-shaped surface of the support body 201.
[0072] At least two air intake chambers 82 are formed within the seat 200 and are connected to each exhaust chamber 80; each air intake chamber 82 can be supplied with air by one of the air supply pipes. In this embodiment, the first air supply pipe and the second air supply pipe are respectively connected to each air intake chamber 82.
[0073] refer to Figures 1-4 The principle of this embodiment is:
[0074] When the drive motor controls the sprocket to rotate clockwise, the drive gear on the left side of the support also rotates clockwise. Therefore, the material rack on the left side of the support moves from the first position to the second position, meaning it enters the confinement chamber through the opening. Meanwhile, the drive gear on the right side of the support is also controlled by the sprocket to rotate clockwise, thus driving the material rack on the right side of the support to move from the second position to the third position, meaning it exits the confinement chamber through the opening. Conversely, when the drive motor controls the sprocket to rotate counterclockwise, the material rack on the left side of the support leaves the confinement chamber, while the material rack on the right side enters. In this way, the two material racks can be simultaneously controlled to switch between different positions. When one material rack is inside the confinement chamber, the other material rack is outside the confinement chamber for loading.
[0075] When the material rack is in the asphyxiation chamber, the sealing plate is lowered to close the opening, and carbon dioxide gas is supplied into the asphyxiation chamber through the gas supply pipe. The gas enters the exhaust chamber from the air inlet chamber and exits the asphyxiation chamber through the exhaust hole on the support body. Initially, the exhaust valve on the top of the machine can be opened. In this way, when carbon dioxide gas enters the asphyxiation chamber, the gas in the asphyxiation chamber can be discharged through the exhaust valve. After a period of discharge, the exhaust valve is closed, so that the animal can be killed in the asphyxiation chamber.
[0076] After killing the animal, open the closing plate and the opening and closing plate on the material rack. In this position, the material rack in the second position has the material opening at the bottom, and the animal in the material cavity can be discharged from the material opening due to gravity. After unloading, the material rack is switched to the first position by the drive structure. At this time, the material opening of the material cavity is at the top. When feeding, the animal slides to the bottom of the material cavity due to gravity, which makes it easier to feed into the material cavity.
[0077] It is worth mentioning that when disassembling the machine body, if the left machine body is to be disassembled, the material rack on the left side of the control support is moved into the suffocation chamber, thereby disassembling the left machine body. Similarly, the right machine body can also be disassembled.
[0078] Example 2 differs from Example 1 in that:
[0079] like Figure 5 As shown, in this embodiment, a feed hopper 90 is installed on the machine body 3;
[0080] After the material rack leaves the suffocation chamber from the movable port 30, one end of the material rack can abut against the output end of the feed hopper 90.
[0081] refer to Figure 5 To facilitate feeding, this embodiment is equipped with a feeding hopper on the machine body. When feeding the material rack, animals can be poured into the material rack through the feeding hopper, thereby improving the feeding efficiency.
[0082] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A carbon dioxide asphyxiation machine, comprising a casing having an asphyxiation chamber and a gas supply pipe disposed on the casing and supplying carbon dioxide to the asphyxiation chamber, characterized in that: The chassis includes: The material control device (2) has at least a base (20) and at least two material racks (21) slidably disposed on the base (20); The body (3) is detachably connected to the base (20) and forms a suffocation chamber between itself and the base (20); Among them, the top of the body (3) is equipped with an exhaust valve for controlling the exhaust of the asphyxiation chamber, and the base (20) has a number of exhaust branches connected to the asphyxiation chamber and at least one air intake chamber connected to each exhaust branch. The air supply pipe is connected to the air intake chamber. The body (3) has an opening (30) for the material rack (21) to move. When the material rack (21) slides, it can move out of the opening (30) or into the suffocation chamber. Each material rack (21) can be controlled to maintain a first position or a second position. In the first position, the material rack (21) moves out of the suffocation chamber from the movable opening (30) to load materials; In the second position, the material rack (21) enters the asphyxiation chamber through the movable opening (30).
2. A carbon dioxide asphyxiation machine according to claim 1, characterized in that: The body (3) is detachably connected to the base (20) by bolts; Among them, a sealing ring (3d) is provided on the contact surface between the body (3) and the base (20).
3. A carbon dioxide asphyxiation machine according to claim 2, characterised in that: The machine body (3) is equipped with a feed hopper (90); After the material rack (21) leaves the suffocation chamber from the movable port (30), one end of the material rack (21) can abut against the output end of the feed hopper (90).
4. A carbon dioxide asphyxiation machine according to any one of claims 1 to 3, characterized in that: The base (20) consists of a seat (200) and a support (201) integrally formed on the seat (200). The two sides of the support (201) are arc-shaped surfaces, and each arc-shaped surface is provided with a slide rail (40) for each material rack (21) to slide. Each material rack (21) includes: The frame is slidably mounted on each slide rail (40) and has a material cavity and a material port (50) communicating with the material cavity. Rack (51), installed on each frame; The support body (201) is provided with drive gears (52) that mesh with each rack (51) respectively, and the base (20) is provided with a drive structure for synchronously controlling the rotation of each drive gear (52).
5. A carbon dioxide asphyxiation machine according to claim 4, characterised in that: The driving structure includes: The sprocket (60) is connected to each gear (52) via a drive shaft; A chain (61) is connected between the sprockets (60) for transmission; Among them, any sprocket (60) can be controlled to rotate by a drive motor (62).
6. A carbon dioxide asphyxiation machine according to claim 4, characterized in that: The frame includes: The curved base plate (70) is adapted to the curved surface of the support (201) and has a groove (700) that mates with the slide rail (40). Side filter plates (71) are fixedly connected to the arc-shaped base plate (70) and are spaced apart; The top filter plate (72) is fixedly connected between the side filter plates (71); Among them, the rack (51) is installed on the arc-shaped base plate (70), and the arc-shaped base plate (70), the side filter plate (71) and the top filter plate (72) form a material cavity. One end of the material cavity is fixedly connected to a sealing plate (73), and the other end of the material cavity is hinged to an opening and closing plate.
7. A carbon dioxide asphyxiation machine according to claim 6, characterised in that: The opening and closing plate includes: The hinged base (750) is mounted on the arc-shaped base plate (70); The plate (751) is rotatably connected to the hinge seat (750) via a pivot (751a); The plate (751) has several blind holes, and each blind hole is fitted with a limiting hook (753) by a limiting spring (752). The limiting hook (753) can cooperate with the filter holes of the top filter plate (72).
8. A carbon dioxide asphyxiation machine according to claim 4, characterized in that: The support (201) has a plurality of exhaust chambers (80) forming exhaust branches, and a plurality of exhaust holes (81) forming the output end of the exhaust chambers (80) are formed on the arc surface of the support (201). At least two air intake chambers (82) are formed within the seat (200) and communicate with each exhaust chamber (80); each air intake chamber (82) can be supplied with air by one of the air supply pipes.