Pretreatment device for dispersing agent
By introducing a stirring tank and a backflushing assembly into the dispersant pretreatment unit, the problem of filter structure clogging was solved, and the stability of the filter flow rate and the continuity of slurry supply were achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏智泰新能源科技有限公司
- Filing Date
- 2025-06-30
- Publication Date
- 2026-04-17
AI Technical Summary
In existing technologies, after a period of operation, the filter structure will gradually accumulate large particles, impurities, or gel-like flocs, resulting in a decrease in filtration flow rate and a reduction in slurry supply stability.
A pretreatment device for dispersants is used, including a stirring tank, a filter tank, and a backflushing assembly. By periodically discharging accumulated large particles and impurities, the filter structure is cleaned, ensuring stable filtration flow.
It effectively prevents clogging of the filter structure, maintains stable filtration flow, and improves the stability of slurry supply.
Smart Images

Figure CN224126713U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dispersant pretreatment technology, and in particular to a dispersant pretreatment device. Background Technology
[0002] The dispersants used in aluminum iron phosphate battery electrode slurries are mainly polyacrylates or other surfactants, which are used to uniformly disperse conductive agents and active materials. Pretreatment is to improve dispersion efficiency, slurry stability and electrode consistency, and avoid material agglomeration and performance inconsistency. In the preparation process of aluminum iron phosphate battery slurries, filtration structures are necessary, mainly used for slurry filtration to remove large particles, impurities or gel-like flocs that may affect battery performance.
[0003] In conventional filtration structures in the prior art, after a period of operation, large particles, impurities, or gel-like flocs of slurry will gradually accumulate on one side of the filtration structure. If the intercepted materials are not discharged in time and the filtration structure is not cleaned, the filtration flow rate of the filtration structure will decrease significantly, and the stability of slurry supply will be significantly reduced. Summary of the Invention
[0004] The purpose of this invention is to solve the problem that in conventional filtration structures in the prior art, after a period of operation, large particles, impurities, or gel-like flocs of slurry gradually accumulate on one side of the filtration structure. If the intercepted material is not discharged in time and the filtration structure is not cleaned, the filtration flow rate of the filtration structure will decrease significantly and the stability of slurry supply will be significantly reduced. Therefore, a dispersant pretreatment device is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A pretreatment device for a dispersant includes a stirring tank and a filter tank. The bottom of the stirring tank is fixedly connected to the inner cavity of the filter tank through an AC pipe. A solenoid valve is provided at the top of the AC pipe. A stirring component for mixing the dispersant is provided inside the stirring tank.
[0007] The stirring cylinder and the filter cylinder are both fixedly mounted on the main frame. A sludge collection cylinder is fixedly mounted on the side of the filter cylinder. A filter assembly is installed inside the filter cylinder. The filter assembly intercepts large particles in the mixed dispersant.
[0008] A left-hand folding rod is fixedly installed at the top of the filter cylinder, and a positioning backflushing component is installed at the top of the left-hand folding rod. The positioning backflushing component periodically intercepts and discharges material from the filter cylinder.
[0009] Optionally, the stirring assembly includes a stirring motor, stirring blades, and a fixing frame. The fixing frame is fixedly installed on the outer wall of the stirring drum, and the stirring motor is fixedly installed on the top of the fixing frame. The stirring blades are provided at the output end of the stirring motor and extend into the inner cavity of the stirring drum.
[0010] Optionally, the filter assembly includes a docking frame, a connecting cylinder, and a filter screen. The top of the connecting cylinder is fixedly connected to the bottom of the right folding rod. A filter screen is fixedly installed in the middle of the inner cavity of the connecting cylinder. One end of the connecting cylinder is attached to the inner wall of the filter cylinder. The top of the right folding rod is fixedly connected to the output end of the switching servo motor. The switching servo motor is fixedly installed on the top of the left folding rod. A docking frame is fixedly installed at one end of the connecting cylinder.
[0011] Optionally, the positioning backflushing assembly includes a backflushing box, a docking folding pipe, a water inlet pipe, and a supporting cam. The backflushing box is movably inserted into the docking frame. The top of the backflushing box is fixedly connected to one end of the docking folding pipe. A receiving groove is provided on the side of the right folding rod. The bottom of the receiving groove is fixedly connected to one end of the elastic column.
[0012] Optionally, the other end of the elastic column is fixedly installed at the bottom of the connecting folding tube, the backwash box and the filter screen have holes in the circular array on the side, the backwash box and the connecting folding tube are both hollow, and a water inlet pipe is fixedly installed on the side of the connecting folding tube.
[0013] Optionally, the abutting cam is concentrically arranged with the output end of the switching servo motor, the outer wall of the abutting cam is fixedly connected to one end of the L-shaped rod, the other end of the L-shaped rod is fixedly arranged at the bottom of the left folding rod, and the bottom of the abutting cam is provided with an inclined surface.
[0014] Compared with the prior art, the present invention has the following advantages:
[0015] 1. The main filter structure of this utility model consists of a connecting cylinder and a filter screen. The positioning backflushing component set on the side of the connecting cylinder can periodically drive the filter structure away from the discharge port of the stirring component, discharge large particles, impurities or gel-like flocs of slurry accumulated in the filter structure, and clean the filter screen in the filter structure, so as to ensure the filtration flow of the filter structure is stable as much as possible, and the stability of slurry supply is improved to a certain extent. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0017] Figure 2 This is a schematic diagram of the filter cartridge and filter assembly.
[0018] Figure 3 This is a schematic diagram of the filter assembly.
[0019] Figure 4 A schematic diagram of the structure of the in-position recoil assembly.
[0020] In the diagram: 1. Stirring motor; 2. Stirring blade; 3. Fixing frame; 4. Stirring drum; 41. AC pipe; 410. Solenoid valve; 5. Main frame; 6. Filter cylinder; 61. Sludge collection cylinder; 7. Left folding rod; 8. L-shaped rod; 9. Supporting cam; 10. Switching servo motor; 11. Connecting frame; 12. Receiving tank; 13. Right folding rod; 14. Connecting cylinder; 15. Filter screen; 16. Water inlet pipe; 17. Connecting folding pipe; 18. Backwash box; 19. Elastic column. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figure 1-4 A pretreatment device for a dispersant includes a stirring drum 4 and a filter drum 6. The bottom of the stirring drum 4 is fixedly connected to the inner cavity of the filter drum 6 via an AC pipe 41. A solenoid valve 410 is installed at the top of the AC pipe 41, and the bottom end of the AC pipe 41 extends into the inner cavity of the filter drum 6. The filter drum 6 is configured in an inverted bucket shape and has an opening at the bottom. A stirring assembly for mixing the dispersant is installed inside the stirring drum 4. The stirring assembly includes a stirring motor 1, a stirring blade 2, and a fixing frame 3. The fixing frame 3 is fixedly installed on the outer wall of the stirring drum 4, and the stirring motor 1 is fixedly installed at the top of the fixing frame 3. The stirring blade 2 is installed at the output end of the stirring motor 1 and extends into the inner cavity of the stirring drum 4.
[0023] The mixing cylinder 4 and the filter cylinder 6 are both fixedly mounted on the main frame 5. The main frame 5 fixes the mixing cylinder 4 and the filter cylinder 6 in an alternating manner, with the mixing cylinder 4 positioned diagonally above the filter cylinder 6. A sludge collection cylinder 61 is fixedly mounted on the side of the filter cylinder 6. A filter assembly is installed inside the filter cylinder 6. The filter assembly intercepts large particles in the mixed dispersant. The filter assembly includes a docking frame 11, a connecting cylinder 14, and a filter screen 15. The top of the connecting cylinder 14 is fixedly connected to the bottom of the right folding rod 13. A filter screen 15 is fixedly mounted in the middle of the inner cavity of the connecting cylinder 14. One end of the connecting cylinder 14 is attached to the inner wall of the filter cylinder 6. The top of the right folding rod 13 is fixedly connected to the output end of the switching servo motor 10. The switching servo motor 10 is fixedly mounted on the top of the left folding rod 7. A docking frame 11 is fixedly mounted on one end of the connecting cylinder 14.
[0024] A left-hand folding rod 7 is fixedly installed at the top of the filter cylinder 6. A backflushing assembly is installed at the top of the left-hand folding rod 7. The backflushing assembly periodically intercepts and discharges material from the filter cylinder. The backwash assembly includes a backwash box 18, a docking folding tube 17, a water inlet pipe 16, and a retaining cam 9. The backwash box 18 is movably inserted into the docking frame 11. The top of the backwash box 18 is fixedly connected to one end of the docking folding tube 17. A receiving groove 12 is provided on the side of the right folding rod 13. The bottom of the receiving groove 12 is fixedly connected to one end of the elastic column 19. The other end of the elastic column 19 is fixedly set at the bottom of the docking folding tube 17. The backwash box 18 and the filter screen 15 have holes in a circular array on their sides. Both the backwash box 18 and the docking folding tube 17 are hollow. A water inlet pipe 16 is fixedly set on the side of the docking folding tube 17. The retaining cam 9 is concentrically set with the output end of the switching servo motor 10. The outer wall of the retaining cam 9 is fixedly connected to one end of the L-shaped rod 8. The other end of the L-shaped rod 8 is fixedly set at the bottom of the left folding rod 7. The bottom of the retaining cam 9 is provided with an inclined surface, which has a highest and lowest end.
[0025] The model of the switching servo motor 10 is selected as MR-JET, which comes with a PLC controller. The solenoid valve 410 is connected to the PLC controller. When the switching servo motor 10 drives the connecting tube 14 away from one end of the AC pipe 41 and aligns with the sludge receiving tube 61, the solenoid valve 410 will close, and the water inlet pipe 16 will be connected to the external cleaning water.
[0026] The vertical height of the docking frame 11 is set to be long enough. When the elastic column 19 is at its original length and the recoil box 18 is at its highest position, it is still closed by the docking frame 11. However, at this time, the recoil box 18 opens the connecting tube 14.
[0027] The specific implementation steps and principles of this utility model are as follows:
[0028] Workers put the dispersant raw materials and solvent into the mixing drum 4. After the dispersant is pre-mixed by the stirring motor 1 driving the stirring blade 2, when the bottom of the connecting drum 14 is aligned with the bottom of the AC pipe 41, the solenoid valve 410 opens and the mixture flows through the filter screen 15. Large particles are intercepted by the filter screen 15. At this time, the elastic column 19 is at its original length, which drives the backwash box 18 to the highest position. At this time, the backwash box 18 does not disconnect the connecting drum 14, and the filtered liquid flows into the filter drum 6, which abuts against the top of the connecting tube 17 and the bottom of the abutting cam 9.
[0029] When the switching servo motor 10 reaches the start-up setting time, the switching servo motor 10 rotates, driving the connecting cylinder 14 to leave one end of the AC pipe 41 and align with the sludge receiving cylinder 61. During this process, the solenoid valve 410 will close, and the connecting folding pipe 17 will be pressed down by the bottom surface of the supporting cam 9. The backwash box 18 will move down to its limit position. At this time, the connecting cylinder 14 is isolated, and the water inlet pipe 16 will pump enough cleaning water into the backwash box 18. The backwash box 18 will backwash the filter screen 15, and the intercepted material will be discharged from the sludge receiving cylinder 61.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A pre-treatment device for dispersants, comprising a stirring drum (4), a filtering drum (6), characterized in that, The bottom of the stirring cylinder (4) is fixedly connected to the inner cavity of the filter cylinder (6) through the AC pipe (41). The top of the AC pipe (41) is equipped with a solenoid valve (410). The stirring cylinder (4) is equipped with a stirring assembly for mixing the dispersant. The stirring cylinder (4) and the filter cylinder (6) are both fixedly mounted on the main frame (5) on the side. The filter cylinder (6) is fixedly mounted with a sludge collection cylinder (61) on the side. The filter cylinder (6) is equipped with a filter assembly in its inner cavity. The filter assembly intercepts large particles in the mixed dispersant. The filter cylinder (6) is fixedly provided with a left folding rod (7) at the top, and a positioning backflushing component is provided at the top of the left folding rod (7). The positioning backflushing component intercepts and discharges material from the filter component at regular intervals.
2. A pre-treatment device for dispersants according to claim 1, characterized in that The stirring assembly includes a stirring motor (1), stirring blades (2), and a fixing frame (3). The fixing frame (3) is fixedly installed on the outer wall of the stirring cylinder (4). The stirring motor (1) is fixedly installed on the top of the fixing frame (3). The stirring blades (2) are installed at the output end of the stirring motor (1). The stirring blades (2) extend into the inner cavity of the stirring cylinder (4).
3. A pre-treatment device for dispersants according to claim 1, characterized in that The filter assembly includes a docking frame (11), a connecting cylinder (14), and a filter screen (15). The top of the connecting cylinder (14) is fixedly connected to the bottom of the right folding rod (13). The filter screen (15) is fixedly installed in the middle of the inner cavity of the connecting cylinder (14). One end of the connecting cylinder (14) is attached to the inner wall of the filter cylinder (6). The top of the right folding rod (13) is fixedly connected to the output end of the switching servo motor (10). The switching servo motor (10) is fixedly installed on the top of the left folding rod (7). The docking frame (11) is fixedly installed at one end of the connecting cylinder (14).
4. A pre-treatment device for dispersants according to claim 3, characterized in that The positioning backflushing assembly includes a backflushing box (18), a docking folding pipe (17), a water inlet pipe (16), and a retaining cam (9). The backflushing box (18) is movably inserted into the docking frame (11). The top of the backflushing box (18) is fixedly connected to one end of the docking folding pipe (17). The right folding rod (13) has a receiving groove (12) on its side. The bottom of the receiving groove (12) is fixedly connected to one end of the elastic column (19).
5. A pre-treatment device for dispersants according to claim 4, characterized in that The other end of the elastic column (19) is fixedly installed at the bottom of the connecting folded tube (17). The backwash box (18) and the filter screen (15) have holes in the circular array on the side. The backwash box (18) and the connecting folded tube (17) are both hollow. The connecting folded tube (17) has a water inlet pipe (16) fixedly installed on the side.
6. A pre-treatment device for dispersants according to claim 5, characterized in that The abutting cam (9) is concentrically set with the output end of the switching servo motor (10). The outer wall of the abutting cam (9) is fixedly connected to one end of the L-shaped rod (8). The other end of the L-shaped rod (8) is fixedly set at the bottom of the left folding rod (7). The bottom of the abutting cam (9) is provided with an inclined surface.