Isolation collector of filter with transverse oval structure

The design of the transverse elliptical structure filter solves the problem of limited filter bag filtration area, achieving a higher powder collection rate and safe and convenient filter bag replacement, making it suitable for cleanrooms for drug pulverization.

CN224126808UActive Publication Date: 2026-04-17NANJING TIANMU SUPERMICRO TECH RES & DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NANJING TIANMU SUPERMICRO TECH RES & DEV CO LTD
Filing Date
2024-12-24
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing bag filter collectors have limited filtration area due to the height requirements of cleanrooms in pharmaceutical plants, making it difficult to meet the demand for large filtration areas. Furthermore, the inconvenience of replacing filter bags affects powder collection efficiency.

Method used

The filter adopts a horizontal elliptical structure, including an elliptical bag mesh assembly and a venturi assembly. The filter bags are installed horizontally to increase the filtration area, and the venturi tubes enhance the pulse gas impact force to remove adhering powder. An outer silk protective sleeve reduces adhesion, and the double-layer filter bag design improves the collection rate.

Benefits of technology

While meeting the filtration area requirements, it simplifies the filter bag replacement operation, improves powder collection rate and quality, and reduces dust adhesion, making it suitable for cleanrooms for drug pulverization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pharmaceutical equipment, in particular to an isolation collector of a filter with a transverse oval structure, which comprises a box body assembly, a material barrel assembly, a cloth bag cavity welding frame, a cloth bag net fixing vertical plate, an oval cloth bag net assembly and a discharge funnel, the box body assembly is connected with the material barrel assembly through the discharging hopper, the cloth bag net fixing vertical plates are located at the junction of the cloth bag cavity welding frame and the box body assembly, and the oval cloth bag net assembly is transversely installed on a frame formed by the cloth bag net fixing vertical plates. The height problem of the collector is solved, and the box body filter bag replacement structure on the side surface is convenient and safe to operate.
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Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical equipment technology, and in particular to a collection device for pharmaceutical ultrafine powders, specifically an isolation collector for a transverse elliptical structure filter. Background Technology

[0002] The filter bag separator mainly consists of an upper housing, a lower housing (hopper), a powder cleaning system, and a material barrel. The upper housing incorporates a pulse backflushing system, and the middle housing is fitted with high-density filter cloth, effectively achieving gas-solid separation. Utilizing the principle of filter bag separation, the separator collects qualified residual powder and performs gas-solid separation, resulting in a total powder collection rate of ≥99.5%.

[0003] The filter bags in bag filters are typically vertical. Due to the height requirements of cleanrooms in pharmaceutical plants, which are mostly between 2700-2800mm, the height of the filter bags within the central housing is affected, thus impacting the filtration area. This is especially true when gas-solid separation for powder collection requires filters with a larger filtration area, necessitating an increase in the height of the central housing. Some pharmaceutical plants have raised their building heights during the initial design phase. However, the height of older pharmaceutical plant buildings is already fixed and difficult to modify, which complicates the design of a suitable bag filter collector. Utility Model Content

[0004] This invention provides an isolation collector for a transversely elliptical filter structure, which increases the filtration area of ​​the filter bags while maintaining the same number of filter bags.

[0005] To achieve the purpose of this utility model, the technical solution adopted is: a separator collector for a transverse elliptical structure filter, including a housing assembly, a material bucket assembly, a bag cavity welded frame, a bag mesh fixing plate, an elliptical bag mesh assembly, and a discharge funnel. The bag cavity welded frame is installed on the outer side of the housing assembly. The housing assembly is connected to the material bucket assembly through the discharge funnel. The bag mesh fixing plate is located at the junction of the bag cavity welded frame and the housing assembly. The elliptical bag mesh assembly is transversely installed on the frame formed by the bag mesh fixing plate.

[0006] As an optimized solution of this utility model, the elliptical bag mesh assembly includes a bag mesh shell, a bag mesh fixing ring, a venturi assembly, and an elliptical filter bag. The elliptical filter bag is connected to the venturi assembly by rivets, and the elliptical filter bag is installed in the bag mesh shell through the bag mesh fixing ring.

[0007] As an optimized solution of this utility model, the venturi assembly includes a venturi fixing plate and venturi tubes. The two venturi tubes and the venturi fixing plate form a whole, and the intersection of the two venturi tubes forms a common cutting surface.

[0008] As an optimized solution of this utility model, an additional layer of silk cloth protective cover is added to the outside of the elliptical filter bag.

[0009] As an optimized solution of this utility model, the venturi tube assembly is disposed at the opening of the elliptical filter bag.

[0010] As an optimized solution of this utility model, the isolation collector with a horizontal elliptical structure also includes a quick-release clamp, a nozzle, and a pressure plate. The quick-release clamp is installed at the bottom of the welded frame of the bag cavity, the nozzle is installed on the quick-release clamp, the pressure plate is installed vertically on the nozzle, and the bag mesh fixing plate is fixed in the welded frame of the bag cavity by the pressure plate.

[0011] The present invention has the following positive effects: 1) The present invention's horizontal isolation collector solves the problem of collector height, and the side box filter bag replacement structure facilitates safe operation;

[0012] 2) This utility model uses an elliptical filter bag, which increases the filtration area of ​​the filter bag when the number of filter bags is the same;

[0013] 3) The filter bag opening of this utility model is provided with a Venturi tube, which is beneficial for the pulse gas to flush the powder adhering to the surface of the filter bag;

[0014] 4) The double-layer filter bag design of this invention creates a filtration layer, improving the powder collection rate. It is particularly suitable for use in cleanrooms for pharmaceutical pulverization that meet GMP requirements. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a front structural diagram of the present invention;

[0017] Figure 2 This is a side view of the installation of this utility model.

[0018] Figure 3 This is a schematic diagram of the structure of the fixed upright plate for the cloth bag mesh of this utility model;

[0019] Figure 4 This is a structural schematic diagram of the elliptical bag mesh assembly of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the Venturi tube assembly of this utility model;

[0021] The components include: 1. Box assembly, 2. Material bucket assembly, 3. Welded frame for bag cavity, 4. Bag mesh fixing plate, 5. Elliptical bag mesh assembly, 6. Discharge funnel, 7. Quick-release clamp, 8. Spray pipe, 9. Pressure plate, 51. Bag mesh shell, 52. Bag mesh fixing ring, 53. Venturi tube assembly, 531. Venturi tube fixing plate, 532. Venturi tube. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this patent clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0023] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0024] It should be noted that the terminology used herein is for the purpose of describing particular implementations only and is not intended to limit the exemplary implementations according to this utility model.

[0025] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, and in all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other example values ​​of the exemplary embodiments may have different values.

[0026] like Figure 1-3 As shown, this utility model discloses an isolation collector for a transversely elliptical filter structure, including a housing assembly 1, a material tank assembly 2, a bag chamber welded frame 3, a bag mesh fixing plate 4, an elliptical bag mesh assembly 5, and a discharge funnel 6. The bag chamber welded frame 3 is installed on the outer side of the housing assembly 1. The housing assembly 1 is connected to the material tank assembly 2 via the discharge funnel 6. The bag mesh fixing plate 4 is located at the junction of the bag chamber welded frame 3 and the housing assembly 1. The elliptical bag mesh assembly 5 is transversely installed on the frame formed by the bag mesh fixing plate 4. By transversely configuring the filter bag structure, the height problem of the collector is solved, and the side-mounted housing filter bag replacement structure facilitates assembly and maintenance.

[0027] like Figure 4As shown, the elliptical bag filter assembly 5 includes a bag filter housing 51, a bag filter fixing ring 52, a venturi assembly 53, and an elliptical filter bag. The elliptical filter bag is connected to the venturi assembly 53 by rivets, and the elliptical filter bag is installed inside the bag filter housing 51 through the bag filter fixing ring 52. Using elliptical filter bags increases the filtration area of ​​the filter bags when the number of filter bags is the same.

[0028] like Figure 5 As shown, the Venturi assembly 53 includes a Venturi fixing plate 531 and two Venturi tubes 532. The two Venturi tubes 532 and the Venturi fixing plate 531 form a whole, and the intersection of the two Venturi tubes 532 forms a common cutting surface. The Venturi assembly 53 is disposed at the opening of the elliptical filter bag. Two Venturi tubes are provided at the inlet of the elliptical filter bag to increase the impact velocity of the pulsed gas, facilitating the blowing off of powder adhering to the filter bag.

[0029] An additional layer of silk fabric is added to the outside of the oval filter bag. This silk fabric layer helps reduce dust adhesion to the filter cloth and creates a filtration layer on the filter bag, improving dust collection efficiency.

[0030] The transversely elliptical filter collector also includes a quick-release clamp 7, a nozzle 8, and a pressure plate 9. The quick-release clamp 7 is installed at the bottom of the welded frame 3 of the filter bag cavity, the nozzle 8 is installed on the quick-release clamp 7, and the pressure plate 9 is vertically installed on the nozzle 8. The filter bag fixing plate 4 is fixed in the welded frame 3 of the filter bag cavity by the pressure plate 9. This structure enables the transverse installation of the elliptical filter bag.

[0031] After the gas containing powder enters the separator collector, it first enters the housing assembly. Due to the internal pulse-jet backflushing system and high-density filter cloth, solid particles are intercepted by the elliptical filter bags as the gas passes through, while the cleaned gas is discharged through the filter bags. When the pulse-jet backflushing system operates, compressed air is injected at high speed through a venturi tube onto the surface of the filter bags, using the resulting impact force to shake off the dust from the surface of the filter bags. An additional layer of silk fabric protective sleeve on the outside of the elliptical filter bags not only reduces the chance of direct contact between dust and the filter cloth, lowering the possibility of adhesion, but also forms an extra filtration layer, further improving the collection efficiency and quality of the powder. The powder intercepted by the filter bags enters the material tank assembly for collection through the discharge funnel.

[0032] This utility model relates to a transverse elliptical structure filter separator. While meeting the required filtration area, it solves the height issue of the collector. The side-mounted housing and filter bag replacement structure facilitate safe operation by employees. A Venturi tube at the filter bag opening facilitates the flushing of powder adhering to the filter bag surface by pulsed gas. The double-layer filter bag design creates a filtration layer, improving the powder collection rate. After gas-solid separation, the dust content in the gas is 10 mg / Nm³. 3 .

[0033] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An isolated collector for a transverse-elliptical-structure filter, characterized by: The assembly includes a housing assembly (1), a material bucket assembly (2), a bag cavity welding frame (3), a bag mesh fixing plate (4), an elliptical bag mesh assembly (5), and a discharge funnel (6). The bag cavity welding frame (3) is installed on the outer side of the housing assembly (1). The housing assembly (1) is connected to the material bucket assembly (2) through the discharge funnel (6). The bag mesh fixing plate (4) is located at the junction of the bag cavity welding frame (3) and the housing assembly (1). The elliptical bag mesh assembly (5) is installed laterally on the frame formed by the bag mesh fixing plate (4). The venturi assembly (53) includes a venturi fixing plate (531) and a venturi tube (532). The two venturi tubes (532) and the venturi fixing plate (531) form a whole. The intersection of the two venturi tubes (532) forms a common cutting surface. An extra layer of silk cloth protective sleeve is added to the outside of the elliptical filter bag.

2. A separator collector for a transverse-elliptical structure filter according to claim 1, characterized in that: The elliptical bag mesh assembly (5) includes a bag mesh housing (51), a bag mesh fixing ring (52), a venturi assembly (53), and an elliptical filter bag. The elliptical filter bag is connected to the venturi assembly (53) by rivets, and the elliptical filter bag is installed inside the bag mesh housing (51) through the bag mesh fixing ring (52).

3. A separator collector for a transverse-elliptical structure filter according to claim 2, characterized in that: The venturi assembly (53) is located at the opening of the elliptical filter bag.

4. A separator collector for a transverse oval structure filter according to claim 3, characterized in that: The transverse elliptical isolation collector also includes a quick-release clamp (7), a nozzle (8), and a pressure plate (9). The quick-release clamp (7) is installed at the bottom of the bag cavity welding frame (3), the nozzle (8) is installed on the quick-release clamp (7), and the pressure plate (9) is vertically installed on the nozzle (8). The bag mesh fixing plate (4) is fixed in the bag cavity welding frame (3) by the pressure plate (9).