Layered flow guide structure of efficient water removal gas condensation box

Abstract

The utility model discloses a layered diversion structure of an efficient dewatering gas condensing box, which comprises shell diversion plates, a condensing box is arranged in a shell, a gas inlet box is arranged at the top of the shell and is used for introducing gas to be treated into the condensing box, and a plurality of groups of diversion plates are arranged and are connected in the condensing box in an M shape; a condensation groove is formed between every two adjacent groups of guide plates, a condensation plate used for cooling gas is arranged in each condensation groove, each condensation plate is made of a copper material with heat conduction performance, a coiled pipe is fixed in each condensation plate through a fixing block, and the two ends of each coiled pipe are connected with a water outlet connector and a water inlet connector correspondingly; the plurality of groups of M-shaped guide plates increase the flow path of gas in the condensation box, so that the retention time of the gas in the condensation box is obviously prolonged, the gas shuttles among the zigzag guide plates and has more opportunities to be in contact with the guide plates and the condensation plate, water vapor in the gas can be fully cooled and condensed, the water removal efficiency is greatly improved, and the water removal efficiency is improved. And higher gas treatment requirements are met.

Description

Technical Field

[0001] This utility model belongs to the field of condensation box technology, specifically relating to a layered flow guiding structure for a high-efficiency dehydration gas condensation box. Background Technology

[0002] When condensing gases containing water vapor and at high temperatures, the gas needs to be introduced into the condenser tubes inside the condenser. The high-temperature gas inside the condenser then exchanges heat with the condenser tubes, thereby condensing and cooling the high-temperature gas inside the condenser, and simultaneously condensing, cooling, and removing water from the gas containing water vapor and at high temperatures.

[0003] Currently, condensers typically exchange heat by having high-temperature gas inside contact with low-temperature condenser tubes. However, since the gas enters the condenser directly, its residence time is short, resulting in insufficient contact between the water vapor in the gas and the condenser tubes. This affects the condensation and dehydration effect. The short residence time makes it difficult for the water vapor in the gas to cool and condense sufficiently, reducing the dehydration efficiency and making it difficult to meet higher processing requirements. Utility Model Content

[0004] The purpose of this invention is to provide a layered flow guiding structure for a high-efficiency dehydration gas condensation box, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a layered flow guiding structure for a high-efficiency dehydration gas condensation box, comprising:

[0006] The outer casing contains a condenser box and has an air inlet box at the top for introducing the gas to be treated into the condenser box.

[0007] The guide plate is provided in several groups and the groups of guide plates are connected in an M-shape in the condensation box to increase the residence time of the gas in the condensation box. A condensation groove is provided between two adjacent groups of guide plates and a condensation plate is provided in the condensation groove for cooling the gas.

[0008] Preferably, the condenser plate is made of copper with thermal conductivity and a serpentine tube is fixed inside the condenser plate by a fixing block.

[0009] Preferably, the two ends of the serpentine tube are respectively connected to an outlet connector and an inlet connector, and one end of the outlet connector and the inlet connector passes through the condenser plate.

[0010] Preferably, the bottom of the condenser box has a groove at the center, and the bottom of the condenser box is connected to a drain bucket for draining condensate.

[0011] Preferably, a drain pipe is connected to the bottom of the drainage hopper.

[0012] Preferably, the top of the outer casing is provided with an air inlet connector, the air inlet box is provided with an air collection groove, and the air inlet connector is connected to the air collection groove through a connecting pipe.

[0013] Preferably, the gas collecting groove is provided with a plurality of exhaust nozzles, and one end of the exhaust nozzles passes through the condenser box and extends into a plurality of condenser grooves.

[0014] Preferably, both the drain pipe and the connecting pipe are equipped with control valves.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) Several sets of M-shaped guide plates increase the flow path of gas in the condenser, which significantly prolongs the residence time of gas in the condenser. As the gas shuttles between the tortuous guide plates, it has more opportunities to come into contact with the guide plates and condenser plates. The water vapor in the gas can be fully cooled and condensed, which greatly improves the water removal efficiency and meets the high gas treatment requirements.

[0017] (2) The condenser plate is made of copper with good thermal conductivity and has a serpentine tube fixed inside. The copper material can quickly conduct heat, and the coolant flowing in the serpentine tube further enhances the cooling effect of the condenser plate, making the heat exchange between the gas and the condenser plate more complete, accelerating the condensation process of water vapor, and improving the overall condensation and dehydration performance.

[0018] (3) The design of the gas collection slot and exhaust nozzle in the air inlet box enables the gas to be treated to be evenly distributed into each condensation slot. Each condensation slot can receive the gas relatively evenly for treatment, avoiding the problem of local gas concentration or uneven flow, and ensuring the stability and consistency of the gas processed by the entire condensation box. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the condenser box of this utility model;

[0021] Figure 3 This is a side view of the condenser plate of this utility model;

[0022] Figure 4 This is a cross-sectional view of the air intake box of this utility model.

[0023] In the diagram: 1. Outer shell; 2. Condensation chamber; 3. Air inlet chamber; 4. Baffle plate; 5. Condensation tank; 6. Condensation plate; 7. Fixing block; 8. Serpentine tube; 9. Water outlet connector; 10. Water inlet connector; 11. Groove; 12. Drainage hopper; 13. Drain pipe; 14. Air inlet connector; 15. Connecting pipe; 16. Air collection tank; 17. Exhaust nozzle; 18. Control valve; 19. Exhaust pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] This utility model provides, for example Figure 1-4 The layered flow guiding structure of the high-efficiency dehydration gas condenser shown includes:

[0026] The outer casing 1 has a condenser 2 inside and an air inlet 3 on the top for introducing the gas to be treated into the condenser 2.

[0027] The guide plate 4 is provided in several groups and the groups of guide plates 4 are connected in an M-shape in the condenser box 2 to increase the residence time of the gas in the condenser box 2. A condensation groove 5 is provided between two adjacent groups of guide plates 4 and a condensation plate 6 for cooling the gas is provided in the condensation groove 5.

[0028] The condenser plate 6 is made of copper with thermal conductivity, and a serpentine tube 8 is fixed inside the condenser plate 6 by a fixing block 7.

[0029] The two ends of the serpentine tube 8 are respectively connected to an outlet connector 9 and an inlet connector 10, and one end of the outlet connector 9 and the inlet connector 10 passes through the condenser plate 6. The inlet connector 10 is used to connect to an external coolant supply pipe to introduce low-temperature coolant into the serpentine tube 8. The coolant flows inside the serpentine tube 8 and absorbs the heat transferred by the condenser plate 6, thereby accelerating the condensation of water vapor in the gas by cooling the condenser plate 6. After completing the heat exchange, the heated coolant flows out through the outlet connector 9 and connects to an external cooling circulation pipe for cooling. Then it flows back into the serpentine tube 8 through the inlet connector 10 to form a continuous coolant circulation, providing a stable cold source for the condensation process.

[0030] The condenser box 2 has a groove 11 at the center of its bottom, and a drain hopper 12 for draining condensate is connected to the bottom of the condenser box 2.

[0031] The bottom of the drainage hopper 12 is connected to a drain pipe 13.

[0032] The top of the outer shell 1 is provided with an air inlet connector 14, and the air inlet box 3 is provided with an air collection groove 16. The air inlet connector 14 is connected to the air collection groove 16 through a connecting pipe 15. The air collection groove 16 is provided with a plurality of exhaust nozzles 17, and one end of the exhaust nozzle 17 passes through the condenser box 2 and extends into a plurality of condenser grooves 5. The air collection groove 16 in the air inlet box 3, in conjunction with the exhaust nozzles 17, can evenly distribute the incoming gas into each condenser groove 5.

[0033] Both the drain pipe 13 and the connecting pipe 15 are equipped with control valves 18. By controlling the control valves 18 on the drain pipe 13 and the connecting pipe 15, the amount of gas introduced and the amount of condensate discharged can be flexibly adjusted, so as to achieve precise control of the entire gas dehydration process.

[0034] The layered flow guiding structure of this high-efficiency dehydration gas condenser allows the gas containing water vapor and at a high temperature to first enter the equipment through the air inlet 14 at the top of the outer shell 1. After entering the air inlet 14, the gas flows along the connecting pipe 15, which guides the gas to the gas collection tank 16 inside the air inlet box 3. The gas collection tank 16 plays an important role in the initial distribution of the gas. After diffusion through the gas collection tank 16, the gas enters the condensation box 2 through several exhaust nozzles 17 inside the gas collection tank 16. These exhaust nozzles 17 are evenly distributed on the gas collection tank 16, which can ensure that the gas is evenly dispersed into each condensation tank 5, providing a stable and balanced gas flow for the subsequent condensation and dehydration process.

[0035] The gas entering the condenser tank 5 begins a complex flow process guided by the M-shaped guide plates 4. The design of the M-shaped guide plates 4 makes the gas flow path tortuous and meandering, requiring the gas to constantly change its flow direction and shuttle between the guide plates 4. During this process, the gas comes into full contact with the guide plates 4 and the condenser plate 6. The condenser plate 6 is made of copper, whose excellent thermal conductivity allows the heat in the gas to be quickly transferred to the condenser plate 6. At the same time, the serpentine tube 8 fixed inside the condenser plate 6 plays a crucial role, with coolant (externally provided coolant) flowing inside the serpentine tube 8. The pipe is connected to the inlet connector 10. After circulating in the serpentine pipe 8, the coolant flows out from the outlet connector 9 to the external circulating coolant tank. The coolant continuously carries away the heat absorbed by the condenser plate 6, keeping the condenser plate 6 at a low temperature, forming a highly efficient cold source. Water vapor in the gas cools and condenses into water droplets after contacting the low-temperature condenser plate 6 and the guide plate 4. Since the guide plate 4 is M-shaped, the gas can contact the cold wall surface multiple times during the flow, increasing the number and time of heat exchange, ensuring that the water vapor can be fully condensed, and achieving a highly efficient water removal effect.

[0036] During the condensation and dehydration process, the water droplets formed will flow downwards along the surface of the guide plate 4 and the condenser plate 6 under the action of gravity. Since the groove 11 is set at the center of the bottom of the condenser box 2, the water droplets will naturally converge into the groove 11. The condensed water that converges into the groove 11 flows into the guide bucket 12 connected to the bottom of the condenser box 2 along the slope of the groove 11. The guide bucket 12 effectively guides the condensed water to be discharged into the drain pipe 13. The condensed water is discharged from the condenser box 2 through the drain pipe 13, completing the gas-liquid separation and discharge process. At the same time, after passing through layers of guide and dehydration, the gas is smoothly discharged from the condenser box 2 through the exhaust pipe 19 set on one side of the guide bucket 12.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A layered flow guide structure of a high-efficiency water removal gas condensing box, characterized in that, include: The outer casing (1) is provided with a condenser box (2) inside and an air inlet box (3) on the top, for introducing the gas to be processed into the condenser box (2); The guide plate (4) is provided in several groups and the several groups of guide plates (4) are connected in an M shape in the condenser (2) to increase the residence time of the gas in the condenser (2). A condensation tank (5) is provided between two adjacent groups of guide plates (4) and a condensation plate (6) is provided in the condensation tank (5) for cooling the gas.

2. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 1, characterized in that: The condenser plate (6) is made of copper with thermal conductivity and a serpentine tube (8) is fixed inside the condenser plate (6) by a fixing block (7).

3. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 2, characterized in that: The two ends of the serpentine tube (8) are respectively connected to a water outlet connector (9) and a water inlet connector (10), and one end of the water outlet connector (9) and the water inlet connector (10) passes through the condenser plate (6).

4. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 1, characterized in that: The condenser (2) has a groove (11) at the center of its bottom, and a drain bucket (12) for draining condensate is connected to the bottom of the condenser (2).

5. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 4, characterized in that: The bottom of the drainage hopper (12) is connected to a drain pipe (13).

6. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 5, characterized in that: The top of the outer shell (1) is provided with an air inlet connector (14), and the air inlet box (3) is provided with an air collection groove (16). The air inlet connector (14) is connected to the air collection groove (16) through a connecting pipe (15).

7. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 6, characterized in that: The gas collection tank (16) is provided with several exhaust nozzles (17), and one end of the exhaust nozzle (17) passes through the condenser box (2) and extends into several condenser tanks (5).

8. The layered flow guiding structure of a high-efficiency water-removing gas condenser according to claim 6, characterized in that: Control valves (18) are provided on both the drain pipe (13) and the connecting pipe (15).

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