Diluting device

Abstract

The diluting device comprises a raw material barrel, a mixing rotary barrel, a lifting guide seat and other main components, the raw material barrel is used for storing water-based pressure-sensitive adhesive liquid, the mixing rotary barrel is used for achieving uniform mixing of the adhesive liquid and diluting water liquid, the lifting guide seat is fixedly installed at the top end of the mixing rotary barrel, and a dispersing net disc and a rotational flow guide opening are arranged in the lifting guide seat. And dispersion and lifting of the diluent are further promoted in a rotational flow mode. The disperser and the lifting shaft rod in the device work cooperatively, and the mixing effect is improved through stirring and rotating. The anti-sticking coatings are arranged on the inner wall of the equipment and the rotational flow channel, so that adhesion and aggregation of the glue solution are avoided, the operation stability of the equipment is improved, and the service life of the equipment is prolonged. The water-based pressure-sensitive adhesive diluting device can effectively improve the diluting efficiency of water-based pressure-sensitive adhesive liquid, ensure the uniform mixing of the adhesive liquid and diluting water liquid, accurately control the diluting proportion, simplify the production operation and reduce the production cost, and is widely applied to the production process of water-based pressure-sensitive adhesive and weather-proof high-viscosity paper type pressure-sensitive adhesive.

Description

Technical Field

[0001] This utility model relates to the field of adhesive dilution technology, specifically a dilution device. Background Technology

[0002] Water-based pressure-sensitive adhesives are widely used in various bonding, encapsulation, and protective materials. Especially in the production of weather-resistant, high-adhesion paper-based pressure-sensitive adhesives, the preparation and dilution of the adhesive solution are crucial steps to ensure final product quality and production efficiency. The main components of water-based pressure-sensitive adhesives are typically water-soluble polymers, such as acrylic copolymers and polyurethanes. These polymers have high viscosity in their liquid state and often require dilution with appropriate amounts of solvent or water during production to ensure smooth flow and suitable coating properties. However, existing dilution equipment typically faces the following technical challenges:

[0003] Uneven dilution: In existing dilution devices, the mixing of diluent and adhesive is often uneven, resulting in inconsistent viscosity and properties of the adhesive in different areas, which affects the final coating effect and bonding quality.

[0004] Diluent control is difficult: Existing dilution devices lack precise diluent flow control, which means that in some cases the diluent flow cannot be precisely adjusted, resulting in inaccurate dilution of the adhesive and failure to meet the fine requirements of the production process.

[0005] Low mixing efficiency: Existing equipment often fails to achieve ideal mixing results when mixing adhesive and diluent. Low mixing efficiency can lead to a prolonged dilution process and is prone to producing foam or uneven mixing, affecting the final properties of the adhesive.

[0006] To address the aforementioned issues, existing technologies urgently require a new dilution device capable of rapidly and uniformly mixing the diluent with the water-based pressure-sensitive adhesive, while precisely controlling the dilution ratio, improving stirring efficiency, and reducing potential instability during production. Furthermore, the device should have a simple and easy-to-maintain structure, be able to operate stably for extended periods, and meet the demands of large-scale production. Summary of the Invention

[0007] This utility model relates to a dilution device, which is particularly suitable for the dilution and stirring in the production process of water-based pressure-sensitive adhesives and weather-resistant high-adhesion paper pressure-sensitive adhesives. It aims to solve the problems of uneven dilution, difficulty in flow control, and low stirring efficiency in the prior art.

[0008] The dilution device of this utility model includes: a raw material cylinder, a mixing vortex, a lifting guide seat, and multiple components that cooperate with it. The specific structure and function are as follows:

[0009] The raw material cylinder is used to store the water-based pressure-sensitive collagen solution. The raw material is added to the cylinder through the raw material filling port. This part has a simple structure, facilitating the storage and initial input of the raw material.

[0010] The mixing vortex is the core component of the device, used to mix and stir the water-based pressure-sensitive collagen solution with the diluent. The surface of the mixing vortex has a dilution inlet, through which dilution water is added into the device. The vortex channel guides the diluent in a spiral direction, ensuring thorough swirling mixing with the collagen solution and guaranteeing uniformity in the dilution process.

[0011] The lifting guide is fixedly installed on the top of the mixing drum, and a dispersing screen is installed on its inner side, with a swirl guide fixedly installed on the inner side of the screen. The lifting guide and the dispersing screen work together to further disperse and swirl the diluted liquid as it passes through, ensuring that the diluted liquid is evenly and thoroughly mixed with the adhesive.

[0012] The disperser is installed at the bottom of the raw material cylinder cavity and has a rotating function, which can effectively stir the water-based pressure-sensitive adhesive liquid and prevent the raw material from settling. The top of the disperser is connected to the lifting shaft through a shaft, forming a synergistic effect of lifting and stirring systems to ensure high efficiency in mixing and stirring.

[0013] To prevent the water-based pressure-sensitive adhesive from adhering and agglomerating during the mixing process, the inner sides of the mixing vortex drum, vortex channel, and raw material cylinder are all equipped with an anti-stick coating to reduce the adhesion of the adhesive to the inner wall of the equipment, ensuring smooth operation and efficient dilution of the equipment.

[0014] This invention optimizes the dilution and mixing process of the adhesive solution through a reasonable structural design. After the raw materials are stirred by the disperser in the raw material cylinder, dilution water is introduced through the dilution water inlet, guided by the vortex channel to form a vortex, and then the interaction between the dispersing screen in the lifting guide seat and the vortex guide ensures uniform mixing of the diluent and the adhesive solution. This device can effectively improve dilution efficiency, reduce operation difficulty, and adapt to the production needs of different types of water-based pressure-sensitive adhesive solutions.

[0015] The advantages of this utility model are:

[0016] Highly efficient dilution: Through swirling and dispersion mixing, the adhesive and diluent are effectively mixed uniformly, avoiding uneven dilution.

[0017] Precise control: The device can adjust the amount of dilution water added as needed to achieve precise control of the dilution ratio.

[0018] Reduced adhesion: The design of the inner wall anti-stick coating greatly reduces the adhesion of adhesive liquid, extending the service life of the equipment.

[0019] Easy to operate: The device has a simple structure and is easy to maintain and operate, and can meet the requirements of large-scale production.

[0020] Through the optimized design of the above structure and function, this utility model provides a high-efficiency and stable dilution device that can meet the high requirements for dilution effect and production efficiency in the production process of water-based pressure-sensitive adhesives and weather-resistant high-adhesion paper pressure-sensitive adhesives. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of one embodiment of the present utility model;

[0022] Figure 2 This is a cross-sectional structural diagram of one embodiment of the present invention;

[0023] Figure 3 This is a schematic diagram of a lifting guide structure according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the disperser and lifting shaft structure according to one embodiment of the present invention.

[0025] Figure label:

[0026] 100, Raw material cylinder; 110, Raw material filling port; 120, Disperser; 130, Shaft; 200, Mixing vortex; 210, Dilution port; 220, Lifting shaft; 211, Swirl channel; 300, Lifting guide seat; 310, Dispersing screen; 320, Swirl guide port; 400, Discharge port. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0028] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0029] The following is in conjunction with the appendix Figures 1-4 This invention describes a dilution apparatus provided by some embodiments of the present invention.

[0030] The structure of the dilution device of this utility model is shown in the attached figure, and the specific implementation method is as follows:

[0031] 1. Raw material cylinder 100 and its filling port 110:

[0032] The raw material cylinder 100 is used to store the water-based pressure-sensitive adhesive solution and is typically made of metal or plastic with good corrosion resistance. During production, operators add the adhesive solution to the raw material cylinder 100 through the raw material filling port 110. The raw material filling port 110 can be equipped with an overflow prevention device to ensure that the raw material does not spill.

[0033] 2. Mixing rotary drum 200 and dilution inlet 210:

[0034] The mixing vortex 200 is one of the core components of this device, and its main function is to contain and mix the raw material liquid and the diluent liquid. The dilution water inlet 210 is located on the side of the mixing vortex 200 and is usually connected to the dilution water source via a pipe. The dilution water enters the mixing vortex 200 through this inlet, helping to reduce the viscosity of the adhesive liquid. The vortex channel 211 is spiral-shaped. As the water liquid is injected, it flows along the spiral direction of the vortex channel 211 and is guided into the raw material cylinder 100, thereby achieving uniform mixing of the diluent and the adhesive liquid.

[0035] 3. Disperser 120 and lifting shaft 220:

[0036] The disperser 120 stirs the raw materials through rotation, and its bottom end is installed at the bottom of the raw material cylinder 100. To achieve efficient stirring, the disperser 120 is connected to the lifting shaft 220 via a shaft 130. The upper and lower ends of the shaft 130 are fixedly connected to the upper end of the disperser 120 and the lower end of the lifting shaft 220, respectively, ensuring that the disperser 120 and the lifting shaft 220 can work together to improve the stirring effect.

[0037] 4. Lifting guide seat 300 and its dispersing mesh disk 310 and vortex guide port 320:

[0038] The lifting guide seat 300 is fixedly installed on the top surface of the mixing drum 200. A dispersing screen 310 is installed inside the dispersing screen 310, and a swirl guide 320 is fixed inside the dispersing screen 310. The surface of the dispersing screen 310 is designed with multiple densely distributed mesh holes, ensuring thorough dispersion of the water-based pressure-sensitive adhesive as it passes through the screen. Subsequently, the diluent flows upward in a spiral shape through the swirl guide 320, further promoting the mixing and dilution process of the adhesive. The rotation direction of the swirl guide 320 is consistent with the rotation direction of the lifting shaft 220, ensuring efficient mixing of the diluent and the adhesive.

[0039] To reduce the adhesion and accumulation of adhesive inside the equipment, the inner walls of the raw material cylinder 100, the mixing swirl cylinder 200, and the surface of the swirl channel 211 are all coated with an anti-stick coating. This coating material has excellent anti-adhesion properties, effectively reducing adhesive residue, ensuring smooth operation of the equipment, and extending its service life.

[0040] Specifically, a conical dispersing screen 310 is fixedly installed on the inner side of the lifting guide seat 300, and a swirl inlet 320 is fixedly installed on the inner side of the dispersing screen 310. The bottom end of the disperser 120 is rotatably mounted on the bottom surface of the inner cavity of the raw material cylinder 100, and the upper and lower ends of the shaft 130 are fixedly connected to the ends of the disperser 120 and the lifting shaft 220, respectively. The dispersing screen 310 is conical and has several densely distributed mesh holes on its surface for dispersing and mixing the diluent. The disperser 120, shaft 130, lifting shaft 220, and swirl inlet 320 are located at the axis of the raw material cylinder 100 and the mixing swirl cylinder 200.

[0041] Dilution process:

[0042] During the dilution process, the raw material inlet 110 is used to add the water-based pressure-sensitive adhesive into the raw material cylinder 100. Subsequently, dilution water flows into the mixing vortex cylinder 200 through the dilution water inlet 210. The dilution water enters the raw material cylinder 100 in a spiral direction along the vortex channel 211. Through the stirring action of the disperser 120, the adhesive and the dilution water are mixed and the viscosity is rapidly reduced. As the lifting shaft 220 rotates, the mixed diluted liquid passes through the dispersing screen 310, and then through the vortex guide 320 before finally being discharged from the outlet 400. This process ensures rapid and uniform dilution of the adhesive.

[0043] Operation and maintenance:

[0044] This device features a simple structure and is easy to operate. During normal production, operators only need to periodically check the operation of each component, especially ensuring the raw material inlet 110, dilution inlet 210, and outlet 400 are unobstructed. The equipment employs an anti-stick coating design, reducing adhesive adhesion and thus simplifying cleaning and maintenance.

[0045] Workflow

[0046] Adding raw materials: The operator injects the water-based pressure-sensitive collagen into the raw material cylinder 100 through the raw material filling port 110.

[0047] Inject dilution water: Add dilution water into the mixing vortex drum 200 through dilution water inlet 210. The water enters the adhesive under the guidance of the vortex channel 211.

[0048] Stirring and mixing: The dilution water is thoroughly stirred with the adhesive solution through the disperser 120, while the lifting shaft 220 drives the rotation of the mixture to promote mixing.

[0049] Dispersion and swirling: The mixed liquid is further dispersed and swirled through the dispersion mesh 310 and swirling inlet 320 to ensure dilution effect.

[0050] Liquid discharge: The final diluted liquid is discharged from the outlet 400, completing the dilution process.

[0051] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0052] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A dilution device characterized by, include: Raw material cylinder (100) A mixing drum (200) and a lifting guide (300) fixed to the top surface of the mixing drum (200). The top of the lifting guide (300) is provided with a discharge port (400). A disperser (120) and a lifting shaft (220) are rotatably installed on the inner sides of the raw material cylinder (100) and the mixing drum (200), respectively. The top of the disperser (120) is fixedly connected to a shaft (13) connected to the bottom end of the lifting shaft (220). 0), the surfaces of the raw material cylinder (100) and the mixing swirl cylinder (200) are respectively provided with a raw material filling port (110) and a dilution water port (210), and the surface of the mixing swirl cylinder (200) is provided with a swirl channel (211) communicating with the dilution water port (210). A conical dispersing screen (310) is fixedly installed on the inner side of the lifting guide seat (300), and a swirl guide port (320) is fixedly installed on the inner side of the dispersing screen (310).

2. A dilution device according to claim 1, wherein The raw material filling port (110) is used for filling water-based pressure-sensitive adhesive, the dilution port (210) is arranged in the tangential direction of the surface of the dilution port (210), and the swirl channel (211) is arranged in the spiral direction for filling dilution liquid.

3. A dilution device according to claim 1, wherein, The bottom end of the disperser (120) is rotatably mounted on the bottom surface of the inner cavity of the raw material cylinder (100), and the upper and lower ends of the shaft (130) are fixedly connected to the ends of the disperser (120) and the lifting shaft (220), respectively.

4. A dilution device according to claim 1, wherein The dispersion mesh (310) is arranged in a cone shape and has a number of densely distributed mesh holes on its surface for dispersing and mixing the diluent.

5. A dilution device according to claim 1, wherein, The swirling guide (320) is in the shape of a spiral blade, and the direction of rotation is the same as that of the lifting shaft (220).

6. A dilution device according to claim 1, wherein, The disperser (120), shaft (130), lifting shaft (220) and swirl inlet (320) are located at the axis of the raw material cylinder (100) and the mixing swirl cylinder (200).

7. A dilution device according to claim 1, wherein, The inner sides of the mixing swirl drum (200), swirl channel (211) and raw material cylinder (100) are provided with an anti-stick coating to prevent the adhesion and aggregation of water-based pressure-sensitive adhesive.

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