Discharging structure of coating reaction kettle

By introducing an adjusting rod, adjusting plate, and gear mechanism into the coating reactor, and combining it with a servo motor-driven bidirectional lead screw, precise adjustment of the discharge flow rate of the coating reactor and convenient cleaning are achieved, solving the problem of insufficient versatility of the discharge structure in the existing technology.

CN224127224UActive Publication Date: 2026-04-17JINGZHOU ZHONGYU WATERPROOF MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGZHOU ZHONGYU WATERPROOF MATERIAL CO LTD
Filing Date
2025-05-13
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing discharge structure of coating reactors lacks flexibility in adjusting the discharge flow rate, resulting in poor versatility.

Method used

It adopts an adjusting rod, adjusting plate and gear mechanism. The adjusting rod drives the adjusting plate to rotate to control the discharge flow rate. During cleaning, the adjusting plate is adjusted to a vertical position to facilitate cleaning. Combined with the servo motor driving the bidirectional lead screw, it can achieve precise adjustment.

Benefits of technology

It enables precise adjustment of the discharge flow rate, improves the versatility of the equipment, facilitates cleaning of the vessel body, and avoids coating adhesion affecting subsequent discharge.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224127224U_ABST
    Figure CN224127224U_ABST
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Abstract

The utility model relates to the technical field of coating processing, and discloses a discharge structure of a coating reaction kettle, which comprises a kettle body, a discharge pipe arranged at the bottom of the kettle body in a communicated manner and an adjusting rod rotationally arranged in the discharge pipe along the horizontal direction, adjusting plates are symmetrically arranged on the adjusting rod, and when the adjusting plates are in the horizontal direction, the discharge pipe can rotate along the horizontal direction. The end portions of the adjusting plates are movably attached to the inner wall of the discharging pipe, one end of the adjusting rod is located on the outer side of the discharging pipe, a first adjusting gear is vertically arranged at the end portion of the adjusting rod, and an adjusting mechanism used for adjusting the rotating angle of the first adjusting gear is arranged on the outer wall of the discharging pipe. The discharging device has the advantages that the discharging flow can be accurately adjusted, and the universality of the discharging device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of coating processing technology, and in particular to a discharge structure of a coating reaction vessel. Background Technology

[0002] Coatings are viscous liquid polymer synthetic materials that have no fixed shape at room temperature. After being applied, they can form a tough film on the substrate surface through solvent evaporation, water evaporation, or reaction curing. During the production process, coatings need to be placed in a reaction vessel for reaction before being discharged for subsequent processing.

[0003] CN215389161U discloses a reactor discharge structure for water-based coating production, including a first discharge pipe detachably connected to the reactor; a transition piece, the top of which is detachably connected to the first discharge pipe; and second discharge pipes, the number of which is denoted as N, where N is a natural number greater than 1, with one end of the second discharge pipe bearing connected to the bottom of the transition piece; wherein, the N second discharge pipes and the first discharge pipe are connected within the transition piece; the transition piece is provided with a valve for controlling the opening and closing of each second discharge pipe; and a slow-flow chamber is provided within the second discharge pipe; the discharge speed and discharge direction are controlled by the number of discharge pipes, but the adjustment of the discharge flow rate is limited by the number of discharge pipes, thus the control of the discharge flow rate is not flexible enough, resulting in poor versatility. Utility Model Content

[0004] The purpose of this invention is to provide a discharge structure for a coating reaction vessel, which enables precise adjustment of the discharge flow rate and improves the versatility of the equipment.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: it includes a vessel body, a discharge pipe connected to the bottom of the vessel body, and an adjusting rod rotatably disposed in the discharge pipe in a horizontal direction. Adjusting plates are symmetrically arranged on the adjusting rod. When the adjusting plates are in a horizontal direction, the ends of the adjusting plates are movably attached to the inner wall of the discharge pipe. One end of the adjusting rod is located on the outside of the discharge pipe. A first adjusting gear is vertically arranged at the end of the adjusting rod. An adjusting mechanism for adjusting the rotation angle of the first adjusting gear is provided on the outer wall of the discharge pipe.

[0006] A further feature of this invention is that the adjusting mechanism includes a first rotating rod rotatably disposed on the outer wall of the discharge pipe in a direction parallel to the adjusting rod, and a second adjusting gear disposed on the first rotating rod in a vertical direction. The first adjusting gear meshes with the second adjusting gear. A moving block is disposed at the end of the first rotating rod in a vertical direction. A driving mechanism for pushing the moving block is disposed on the outer wall of the discharge pipe.

[0007] A further feature of this invention is that the driving mechanism includes a bidirectional lead screw rotatably mounted on the outer wall of the discharge pipe in a horizontal direction and a driving block cooperating on the bidirectional lead screw. The discharge pipe is provided with a driving motor for driving the bidirectional lead screw to rotate. A second rotating rod is rotatably mounted on the driving block in a direction parallel to the first rotating rod. The end of the second rotating rod is provided with a rotating cylinder that cooperates with the moving block. The end of the moving block away from the first rotating rod moves through the rotating cylinder.

[0008] A further feature of this invention is that the radius of the first adjusting gear is smaller than the radius of the second adjusting gear.

[0009] A further feature of this invention is that the moving block is rod-shaped.

[0010] A further feature of this invention is that an indicator rod is provided on the adjusting rod in a direction parallel to the adjusting plate, and the indicator rod is located on the outside of the discharge pipe.

[0011] A further feature of this invention is that the cross-sectional area of ​​the end of the adjusting plate closest to the adjusting rod is greater than the cross-sectional area of ​​the end of the adjusting plate furthest from the adjusting rod, and the longitudinal section of the adjusting plate is triangular.

[0012] A further feature of this invention is that an elastic wear-resistant layer is provided at the end of the adjusting plate away from the adjusting rod.

[0013] The beneficial effects of this utility model are:

[0014] 1. By setting up adjusting rods and adjusting plates, when the coating inside the reactor is reacting, the adjusting plate is in a horizontal state, and its edge is in contact with the inner wall of the discharge pipe, keeping the discharge pipe closed. When it is necessary to discharge the coating from the reactor, the adjusting mechanism is opened to drive the first adjusting gear to rotate a certain angle according to the required discharge flow rate. This causes the adjusting rod to drive the adjusting plate to rotate a certain angle, so the coating inside the reactor is discharged through the gap between the adjusting plate and the discharge pipe at a certain discharge flow rate. After the coating discharge from the reactor is completed and the reactor is cleaned, the adjusting mechanism... The mechanism drives the adjusting plate to rotate 90° to a vertical position. At this time, the cleaning agent in the vessel body will also flush the two sides of the adjusting plate when it passes through the discharge pipe, thereby washing away the paint adhering to the adjusting plate. Therefore, by setting the adjusting rod and adjusting plate, the rotation angle of the adjusting plate can be adjusted by adjusting the rotation angle of the first adjusting gear, thereby achieving precise adjustment of the discharge flow rate and improving the versatility of the equipment. At the same time, the adjusting plate can be adjusted to a vertical position, which makes it easy to rinse the two sides of the adjusting plate when cleaning the vessel body, and prevent the paint adhering to the adjusting plate from affecting the subsequent discharge process.

[0015] 2. By setting up a bidirectional lead screw, a moving block, etc., when it is necessary to drive the first adjusting gear to rotate a certain angle, the drive motor is first turned on (it should be noted that the drive motor can be a servo motor, which can control the rotation direction and number of rotations of the bidirectional lead screw, which is existing technology, and even without detailed description, it will not affect the understanding of the actual scope of the technology protected by this application by those skilled in the art), driving the bidirectional lead screw to rotate a certain number of rotations, thereby causing the drive block to move a certain distance. When the drive block moves, it causes the moving block, the first rotating rod, and the second adjusting gear to rotate a certain angle, thereby causing the first adjusting gear to rotate a certain angle, thereby realizing the adjustment of the rotation angle of the adjusting plate and realizing the precise adjustment of the paint discharge flow rate.

[0016] 3. By setting a second adjusting gear, and the radius of the second adjusting gear is larger than that of the first adjusting gear, when the second adjusting gear rotates at a certain angle, the rotation angle of the first adjusting gear is greater than that of the second adjusting gear. Therefore, when it is necessary to adjust the adjusting plate from a horizontal state to a vertical state, the second adjusting gear and the moving block need to rotate at an angle of less than 90°, which facilitates the bidirectional screw driving the drive block to move for adjustment. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the discharge structure of a coating reaction vessel according to an embodiment of the present invention;

[0019] Figure 2 This is a partial structural schematic diagram of an embodiment of the discharge structure of a coating reaction vessel according to this utility model;

[0020] Figure 3 This is a partial cross-sectional structural diagram of an embodiment of the discharge structure of a coating reaction vessel according to this utility model;

[0021] Figure 4 yes Figure 3 An enlarged diagram of A in the diagram.

[0022] In the figure, 1 is the vessel body; 2 is the discharge pipe; 3 is the adjusting rod; 4 is the adjusting plate; 5 is the first adjusting gear; 6 is the adjusting mechanism; 6a is the first rotating rod; 6b is the second adjusting gear; 7 is the moving block; 8 is the driving mechanism; 8a is the double-acting lead screw; 8b is the driving block; 9 is the driving motor; 10 is the second rotating rod; 11 is the rotating cylinder; 12 is the indicator rod; and 13 is the elastic wear-resistant layer. Detailed Implementation

[0023] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0024] This utility model provides a discharge structure for a coating reaction vessel, such as... Figures 1 to 4 As shown, the device includes a vessel body 1, a discharge pipe 2 connected to the bottom of the vessel body 1, and an adjusting rod 3 rotatably disposed within the discharge pipe 2 in a horizontal direction. Adjusting plates 4 are symmetrically arranged on the adjusting rod 3. When the adjusting plates 4 are in a horizontal direction, the ends of the adjusting plates 4 are movably attached to the inner wall of the discharge pipe 2. One end of the adjusting rod 3 is located on the outside of the discharge pipe 2, and a first adjusting gear 5 is vertically arranged at the end of the adjusting rod 3. An adjusting mechanism 6 for adjusting the rotation angle of the first adjusting gear 5 is provided on the outer wall of the discharge pipe 2.

[0025] Furthermore, the adjustment mechanism 6 includes a first rotating rod 6a rotatably disposed on the outer wall of the discharge pipe 2 in a direction parallel to the adjustment rod 3, and a second adjusting gear 6b ​​disposed vertically on the first rotating rod 6a. The first adjusting gear 6a meshes with the second adjusting gear 6b. A moving block 7 is disposed at the end of the first rotating rod 6a in a vertical direction. A driving mechanism 8 for pushing the moving block 7 is disposed on the outer wall of the discharge pipe 2.

[0026] Furthermore, the driving mechanism 8 includes a bidirectional lead screw 8a rotatably mounted on the outer wall of the discharge pipe 2 in a horizontal direction and a driving block 8b cooperating on the bidirectional lead screw 8a. The discharge pipe 2 is provided with a driving motor 9 for driving the bidirectional lead screw 8a to rotate. The driving block 8b is provided with a second rotating rod 10 rotatably mounted in a direction parallel to the first rotating rod 6a. The end of the second rotating rod 10 is provided with a rotating cylinder 11 that cooperates with the moving block 7. The end of the moving block 7 away from the first rotating rod 6a moves through the rotating cylinder 11.

[0027] Furthermore, the radius of the first adjusting gear 5 is smaller than the radius of the second adjusting gear 6b.

[0028] Furthermore, the movable block 7 is rod-shaped.

[0029] Furthermore, an indicator rod 12 is provided on the adjusting rod 3 in a direction parallel to the adjusting plate 4, and the indicator rod 12 is located on the outside of the discharge pipe 2.

[0030] Furthermore, the cross-sectional area of ​​the end of the adjusting plate 4 closest to the adjusting rod 3 is greater than the cross-sectional area of ​​the end of the adjusting plate 4 furthest from the adjusting rod 3, and the longitudinal section of the adjusting plate 4 is triangular.

[0031] Furthermore, an elastic wear-resistant layer 13 is provided at the end of the adjusting plate 4 away from the adjusting rod 3.

[0032] When the coating material inside the reactor 1 is reacting, the regulating plate 4 is in a horizontal state. At this time, the elastic wear-resistant layer 13 on the edge of the regulating plate 4 is attached to the inner wall of the discharge pipe 2, so that the discharge pipe 2 is in a closed state. When it is necessary to discharge the coating material inside the reactor 1, according to the required discharge flow rate, the drive motor 9 is turned on to drive the bidirectional lead screw 8a to rotate a certain number of turns, thereby driving the drive block 8b to move a certain distance. When the drive block 8b moves, it drives the moving block 7, the first rotating rod 6a, and the second regulating gear 6b ​​to rotate a certain angle, thereby driving the first regulating gear 5 to rotate a certain angle. Therefore, the coating material inside the reactor 1 is discharged through the gap between the regulating plate 4 and the discharge pipe 2 at a certain discharge flow rate. When the coating material inside the reactor 1... After the discharge is completed and the inside of the vessel 1 is cleaned, the drive motor 9 is turned on to drive the adjusting plate 4 to rotate 90° to a vertical position. At this time, the cleaning agent in the vessel 1 will also flush the two sides of the adjusting plate 4 when it passes through the discharge pipe 2, thereby washing away the paint adhering to the adjusting plate 4. Therefore, by setting the adjusting rod 3, adjusting plate 4, etc., on the one hand, the rotation angle of the adjusting plate 4 can be adjusted by adjusting the rotation angle of the first adjusting gear 5, thereby achieving precise adjustment of the discharge flow rate and improving the versatility of the equipment; on the other hand, the adjusting plate 4 can be adjusted to a vertical position, which is convenient for rinsing the two side walls of the adjusting plate 4 when cleaning the vessel 1, and avoids the paint adhering to the adjusting plate 4 from affecting the subsequent discharge process.

[0033] By setting up a bidirectional lead screw 8a, a moving block 7, etc., when it is necessary to drive the first adjusting gear 5 to rotate a certain angle, the drive motor 9 is first turned on (it should be noted that the drive motor 9 can be a servo motor, which can control the rotation direction and number of rotations of the bidirectional lead screw 8a. This is prior art, and even without detailed description, it will not affect the understanding of the actual scope of the technology protected by this application by those skilled in the art). The bidirectional lead screw 8a is driven to rotate a certain number of times, thereby causing the drive block 8b to move a certain distance. When the drive block 8b moves, it causes the moving block 7, the first rotating rod 6a, and the second adjusting gear 6b ​​to rotate a certain angle, thereby causing the first adjusting gear 5 to rotate a certain angle, thereby realizing the adjustment of the rotation angle of the adjusting plate 4 and realizing the precise adjustment of the paint discharge flow rate.

[0034] By setting a second adjusting gear 6b, and since the radius of the second adjusting gear 6b ​​is larger than that of the first adjusting gear 5, when the second adjusting gear 6b ​​rotates at a certain angle, the rotation angle of the first adjusting gear 5 is greater than that of the second adjusting gear 6b. Therefore, when it is necessary to adjust the adjusting plate 4 from a horizontal state to a vertical state, the angle that the second adjusting gear 6b ​​and the moving block 7 need to rotate is less than 90°, reducing the distance that the driving block 8b needs to move, thereby facilitating the bidirectional lead screw 8a to drive the driving block 8b to move for adjustment.

[0035] By setting up the indicator rod 12, the position of the adjusting plate 4 inside the discharge pipe 2 can be indicated, making it easier for workers to observe.

[0036] By setting the longitudinal section of the adjusting plate 4 to a triangle, the paint adhering to the adjusting plate 4 can slide down the inclined surface of the adjusting plate 4, thereby reducing the adhesion of paint on the adjusting plate 4.

[0037] By setting the elastic wear-resistant layer 13, on the one hand, the sealing between the adjusting plate 4 and the discharge pipe 2 is increased when the adjusting plate 4 is in a horizontal state; on the other hand, the inner wall of the discharge pipe 2 is prevented from being scratched during the rotation of the adjusting plate 4.

[0038] It should be noted that the various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0039] The above description is merely a description of preferred embodiments of the present invention and is not intended to limit the scope of the present invention in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.

Claims

1. A discharge structure for a coating reaction vessel, characterized in that: The device includes a vessel body (1), a discharge pipe (2) connected to the bottom of the vessel body (1), and an adjusting rod (3) rotatably disposed in the discharge pipe (2) in a horizontal direction. Adjusting plates (4) are symmetrically arranged on the adjusting rod (3). When the adjusting plate (4) is in a horizontal direction, the ends of the adjusting plate (4) are movably attached to the inner wall of the discharge pipe (2). One end of the adjusting rod (3) is located on the outside of the discharge pipe (2). A first adjusting gear (5) is vertically arranged at the end of the adjusting rod (3). An adjusting mechanism (6) for adjusting the rotation angle of the first adjusting gear (5) is provided on the outer wall of the discharge pipe (2).

2. The discharging structure of a paint reaction kettle according to claim 1, characterized in that: The adjustment mechanism (6) includes a first rotating rod (6a) rotatably disposed on the outer wall of the discharge pipe (2) in a direction parallel to the adjustment rod (3) and a second adjusting gear (6b) disposed on the first rotating rod (6a) in a vertical direction. The first adjusting gear (5) meshes with the second adjusting gear (6b). A moving block (7) is disposed at the end of the first rotating rod (6a) in a vertical direction. A driving mechanism (8) for pushing the moving block (7) is disposed on the outer wall of the discharge pipe (2).

3. The discharge structure of a paint reaction vessel according to claim 2, wherein: The driving mechanism (8) includes a bidirectional lead screw (8a) rotatably mounted on the outer wall of the discharge pipe (2) in a horizontal direction and a driving block (8b) cooperating on the bidirectional lead screw (8a). The discharge pipe (2) is provided with a driving motor (9) for driving the bidirectional lead screw (8a) to rotate. The driving block (8b) is provided with a second rotating rod (10) rotatably mounted in a direction parallel to the first rotating rod (6a). The end of the second rotating rod (10) is provided with a rotating cylinder (11) that cooperates with the moving block (7). The end of the moving block (7) away from the first rotating rod (6a) moves through the rotating cylinder (11).

4. The discharging structure of a paint reaction kettle according to claim 3, characterized in that: The radius of the first adjusting gear (5) is smaller than the radius of the second adjusting gear (6b).

5. The discharging structure of a paint reaction kettle according to claim 3, characterized in that: The movable block (7) is rod-shaped.

6. The discharge structure of a paint reaction vessel according to claim 1, wherein: An indicator rod (12) is provided on the adjusting rod (3) in a direction parallel to the adjusting plate (4), and the indicator rod (12) is located on the outside of the discharge pipe (2).

7. The discharge structure of a paint reaction vessel according to claim 1, characterized by: The cross-sectional area of ​​the end of the adjusting plate (4) near the adjusting rod (3) is greater than the cross-sectional area of ​​the end of the adjusting plate (4) away from the adjusting rod (3), and the longitudinal section of the adjusting plate (4) is triangular.

8. The discharge structure of a paint reaction vessel according to claim 7, characterized in that: An elastic wear-resistant layer (13) is provided at the end of the adjusting plate (4) away from the adjusting rod (3).

Citation Information

Patent Citations

  • Reaction kettle discharging structure for producing water-based paint

    CN215389161U