Device for one-pot synthesis of foaming agent
By designing a movable hollow annular plate and scraper frame structure, the problem of incomplete cleaning of existing reactors was solved, achieving comprehensive cleaning of the inner wall of the reactor and extending the service life of the reactor.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIA XING SHI JIN LI HUA GONG YOU XIAN ZE REN GONG SI
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-17
AI Technical Summary
Existing reactors have problems with incomplete cleaning during the synthesis of foaming agents, especially due to the fixed position of the nozzles, which leads to incomplete cleaning of certain parts inside the reactor.
An apparatus for one-pot synthesis of foaming agents was designed, which adopts a movable hollow annular plate and nozzle structure, combined with a scraper frame. The hollow annular plate is moved up and down by a motor-driven screw to achieve comprehensive cleaning of the inner wall of the reactor, and the scraper frame is used to remove highly adhesive residues.
It achieves complete rinsing and thorough cleaning of the inner wall of the reactor, avoiding the problem of incomplete cleaning and extending the service life of the reactor.
Smart Images

Figure CN224127270U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to an apparatus for one-pot synthesis of foaming agents. Background Technology
[0002] Foaming agent (4,4'-oxobisbenzenesulfonyl hydrazine) is an organic compound whose molecular structure consists of two benzene rings connected by oxygen atoms, with one sulfonyl group and one hydrazine group on each benzene ring. It appears as a white or slightly yellow crystalline powder. As a multifunctional organic compound, it has broad application prospects in many fields such as pharmaceuticals, dyes, and polymers. Currently, the synthesis of 4,4'-oxobisbenzenesulfonyl hydrazine requires the use of a reaction vessel.
[0003] The existing patent publication number CN216778795U discloses a reaction vessel that is easy to clean, belonging to the field of reaction vessel technology. It includes: a tank body, a feed inlet, a first motor, a rotating rod, a first stirring blade, a second motor, a water spray unit, a water spray nozzle, a water pipe, and a liquid outlet. This device provides a reaction vessel that is easy to clean. Water is injected into the water spray unit through the water pipe, the second motor operates, and the second output shaft drives the water spray unit to rotate, thereby spraying water around the inner wall of the tank to clean it and prevent residual substances from remaining on the inner wall, which would make the reaction vessel unusable and affect production quality. However, during use, the cleaning nozzles inside this easy-to-clean reaction vessel are fixed in position and cannot be moved, which can lead to incomplete cleaning of certain parts inside the vessel. Therefore, we propose a device for one-pot synthesis of foaming agents to solve the above problems. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this invention provides an apparatus for one-pot synthesis of foaming agents, solving the problems mentioned in the background section.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0008] An apparatus for one-pot synthesis of foaming agents includes a vessel body with a lid mounted on top. A rotating shaft and two lead screws are rotatably connected to the top of the lid via bearings. Blades are equidistantly fixed to the surface of the rotating shaft. Hollow annular plates are threaded onto the surfaces of the two lead screws. Spray nozzles for cleaning the inner wall of the vessel body are fixedly connected in a circular array on the surface of the hollow annular plates. A flexible hose is fixedly connected to the inlet of the hollow annular plates, with the other end of the hose sliding through the vessel body and extending to its exterior. An elastic reset assembly is provided on the outer wall of the vessel body for automatically resetting the hose after cleaning and stretching. A scraper frame for cooperating with the spray nozzles is fixedly fixed to the surface of the rotating shaft. An inlet pipe and an outlet pipe are fixedly connected to the outer wall of the vessel body. A cover plate is hinged to the inlet pipe, and a valve is installed on the outlet pipe.
[0009] Furthermore, the elastic reset assembly includes two connecting plates fixed to the outer wall of the vessel body, the hose slides through the two connecting plates, a guide rod is fixed between the two connecting plates, a movable plate is slidably connected to the surface of the guide rod, the hose is fixedly connected to the movable plate, a spring is fixed to the top of the movable plate, and the top of the spring is fixedly connected to the upper connecting plate.
[0010] Furthermore, each lead screw has a sprocket fixed to its surface, and the two sprockets are connected by a chain drive.
[0011] Furthermore, two rubber strips are fixed to the surface of the scraper frame, and the rubber strips are in close contact with the inner wall of the vessel.
[0012] Furthermore, a mounting frame is fixed at the opening on the front of the vessel body, and a transparent plate is fixed inside the mounting frame.
[0013] Furthermore, both lead screws are made of stainless steel.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides an apparatus for one-pot synthesis of foaming agents, which has the following beneficial effects:
[0016] This invention, through the configuration of a reactor body, reactor lid, rotating shaft, blades, lead screw, hollow annular plate, nozzle, hose, elastic reset component, and scraper frame, utilizes an apparatus for one-pot synthesis of foaming agents. When the motor is started, it drives the lead screw to rotate in both directions, causing the hollow annular plate to move up and down. The hollow annular plate then moves the nozzle up and down within the reactor body. The water sprayed from the nozzle covers the entire vertical inner wall of the reactor body, ensuring complete rinsing. Furthermore, during water spraying, the scraper frame scrapes the inner wall of the reactor body, effectively removing residues from areas with strong adhesion, thus preventing incomplete cleaning of the reactor body's interior. Attached Figure Description
[0017] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;
[0019] Figure 3 This is a cross-sectional view of the vessel body structure of this utility model;
[0020] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle.
[0021] In the diagram: 1. Kettle body; 2. Kettle lid; 3. Rotating shaft; 4. Blade; 5. Lead screw; 6. Hollow annular plate; 7. Nozzle; 8. Hose; 9. Elastic reset assembly; 901. Connecting plate; 902. Guide rod; 903. Moving plate; 904. Spring; 10. Scraper frame; 11. Inlet pipe; 12. Outlet pipe; 13. Cover plate; 14. Sprocket; 15. Chain; 16. Rubber strip; 17. Mounting frame; 18. Transparent plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example
[0024] like Figure 1 , Figure 2 and Figure 3As shown in the figure, an embodiment of this utility model discloses an apparatus for one-pot synthesis of a foaming agent, comprising a reactor body 1. A mounting frame 17 is fixed to an opening on the front of the reactor body 1. A transparent plate 18 is fixed inside the mounting frame 17, making it easier for operators to inspect the interior of the reactor body 1 from the outside. A reactor lid 2 is mounted on the top of the reactor body 1. The top of the reactor lid 2 is rotatably connected to a rotating shaft 3 and two lead screws 5 via bearings. Both lead screws 5 are made of stainless steel. Because the foaming agent (4,4'-oxobis(benzenesulfonylhydrazine)) has certain... Corrosive, the lead screw 5 is made of stainless steel, thus extending its service life. Blades 4 are equidistantly fixed to the surface of the rotating shaft 3. Hollow annular plates 6 are threadedly connected to the surfaces of the two lead screws 5. Spray nozzles 7 for cleaning the inner wall of the vessel body 1 are fixedly connected in a ring array on the surface of the hollow annular plates 6. A hose 8 is fixedly connected to the water inlet of the hollow annular plates 6. The other end of the hose 8 slides through the vessel body 1 and extends to its outside. An elastic reset component 9 is provided on the outer wall of the vessel body 1 to automatically reset the hose 8 after cleaning and stretching. The surface of the rotating shaft 3 is fixed with… The scraper frame 10, used in conjunction with the nozzle 7, has an inlet pipe 11 and an outlet pipe 12 fixedly connected to the outer wall of the reactor body 1. A cover plate 13 is hinged to the inlet pipe 11, and a valve is installed on the outlet pipe 12. When using this apparatus for one-pot synthesis of foaming agents, after 4,4'-oxobisbenzenesulfonyl is fed into the reactor body 1, the motor is started to drive the rotating shaft 3 to rotate, thereby stirring and synthesizing the raw materials. After the synthesis is completed, when it is necessary to clean the inside of the reactor body 1, one end of the hose 8 is connected and fixed to the water supply pipe, and the cleaning water is sent into the hollow annular plate 6 for cleaning. Water is sprayed out through the annular array of nozzles 7. The motor is started to drive the lead screw 5 to rotate. After the lead screw 5 rotates, it will drive the hollow annular plate 6 to move up and down. At this time, the cleaning water sprayed from the nozzles 7 will be evenly sprayed to the inner wall of the vessel 1 to rinse it. At the same time, the motor can also be started to drive the rotating shaft 3 to rotate. After the rotating shaft 3 rotates, it will drive the scraper frame 10 to clean the inner wall of the vessel 1. Therefore, the inner wall of the vessel 1 can be cleaned more thoroughly. At the same time, this reactor has the function of heating and temperature control. Since it is existing technology, it is not described in detail here.
[0025] like Figure 2 and Figure 4As shown, in some embodiments, the elastic reset assembly 9 includes two connecting plates 901 fixed to the outer wall of the vessel body 1. The hose 8 slides through the two connecting plates 901. A guide rod 902 is fixed between the two connecting plates 901. A moving plate 903 is slidably connected to the surface of the guide rod 902. The hose 8 is fixedly connected to the moving plate 903. A spring 904 is fixed to the top of the moving plate 903. The top of the spring 904 is fixedly connected to the upper connecting plate 901. In use, when the hollow annular plate 6 moves one end of the hose 8 downward, the hose 8 will move and bring... When the movable plate 903 moves upward, it will compress the spring 904. When the hollow annular plate 6 drives the hose 8 to move upward, the stretched hose 8 can automatically reset under the reset force of the compressed spring 904. Thus, when the vessel 1 is being cleaned, the hose 8 will always be in a vertical state when it moves up and down inside, avoiding interference with the blade 4 after bending. The movable plate 903 is limited to slide on the surface of the guide rod 902, so when the movable plate 903 moves, it can only move up and down and will not rotate left and right.
[0026] like Figure 1 As shown, in some embodiments, sprockets 14 are fixed on the surface of the lead screw 5. The two sprockets 14 are connected by a chain 15, so that the two lead screws 5 can be driven to rotate simultaneously under the action of a motor, thereby saving production costs.
[0027] like Figure 3 As shown, in some embodiments, two rubber strips 16 are fixed to the surface of the scraper frame 10. The rubber strips 16 are tightly attached to the inner wall of the vessel body 1. By using the rubber strips 16, the tightness of the attachment between the scraper frame 10 and the inner wall of the vessel body 1 can be enhanced, thereby enhancing the cleaning effect inside the vessel body 1.
[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An apparatus for one-pot synthesis of a blowing agent comprising a kettle body (1), characterized in that: The top of the vessel body (1) is fitted with a vessel cover (2). The top of the vessel cover (2) is rotatably connected to a rotating shaft (3) and two lead screws (5) via bearings. Blades (4) are fixed at equal intervals on the surface of the rotating shaft (3). Hollow annular plates (6) are threadedly connected to the surfaces of the two lead screws (5). Spray nozzles (7) for cleaning the inner wall of the vessel body (1) are fixedly connected in an annular array on the surface of the hollow annular plates (6). A flexible hose is fixedly connected to the water inlet of the hollow annular plates (6). 8), the other end of the hose (8) slides through the vessel body (1) and extends to its outside. The outer wall of the vessel body (1) is provided with an elastic reset component (9) for automatically resetting the hose (8) after cleaning and stretching. The surface of the rotating shaft (3) is fixed with a scraper frame (10) that works with the nozzle (7). The outer wall of the vessel body (1) is connected and fixed with an inlet pipe (11) and an outlet pipe (12). A cover plate (13) is hinged on the inlet pipe (11), and a valve is installed on the outlet pipe (12).
2. A device for one-pot synthesis of a blowing agent according to claim 1, characterized in that: The elastic reset assembly (9) includes two connecting plates (901) fixed to the outer wall of the vessel body (1). The hose (8) slides through the two connecting plates (901). A guide rod (902) is fixed between the two connecting plates (901). A movable plate (903) is slidably connected to the surface of the guide rod (902). The hose (8) is fixedly connected to the movable plate (903). A spring (904) is fixed to the top of the movable plate (903). The top of the spring (904) is fixedly connected to the upper connecting plate (901).
3. The apparatus for one-pot synthesis of a blowing agent according to claim 1, wherein: The surface of the lead screw (5) is fixed with sprockets (14), and the two sprockets (14) are connected by a chain (15).
4. The apparatus for one-pot synthesis of a blowing agent according to claim 1, wherein: Two rubber strips (16) are fixed to the surface of the scraper frame (10), and the rubber strips (16) are tightly attached to the inner wall of the vessel body (1).
5. The apparatus for one-pot synthesis of a blowing agent according to claim 1, wherein: An installation frame (17) is fixed at the opening on the front of the vessel body (1), and a transparent plate (18) is fixed inside the installation frame (17).
6. The apparatus for one-pot synthesis of a blowing agent according to claim 1, wherein: Both lead screws (5) are made of stainless steel.