Crushing device for corn silage processing

By introducing an air pump and air curtain into the corn silage crushing device, the problem of corn stalks splashing during the crushing process was solved, and safe crushing operation was achieved.

CN224127434UActive Publication Date: 2026-04-17JIUQUAN ANIMAL HUSBANDRY & VETERINARY BUREAU
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIUQUAN ANIMAL HUSBANDRY & VETERINARY BUREAU
Filing Date
2024-12-25
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

During the processing of corn silage, corn stalks from the crushing device may pop out of the inlet, affecting the safety of operators.

Method used

A device was designed that includes a crushing box, a drive box, a drive motor, an air pump, and an air curtain. The air pump supplies air to the air curtain, and the air curtain blows air into the opening of the barrier to prevent the crushed corn stalks from splashing.

Benefits of technology

It effectively prevents the crushed corn stalks from popping out of the inlet, reducing the impact on operators and improving operational safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224127434U_ABST
    Figure CN224127434U_ABST
Patent Text Reader

Abstract

The utility model discloses a crushing device for corn silage processing in the field of corn silage processing, which comprises a crushing box, a driving box is fixedly mounted on the front side of the crushing box, a driving motor is fixedly mounted on the front side of the driving box, and the power output end of the driving motor extends into the driving box. A blocking cover is fixedly installed at the top of the smashing box, an air pump is fixedly installed at the top of the driving box, an air curtain cover is fixedly installed on the front side of the top of the blocking cover, the exhaust end of the air pump communicates with the air curtain cover through a guide pipe, and the bottom exhaust end of the air curtain cover extends into an inner cavity of the blocking cover. According to the utility model, air is conveyed to the air curtain cover through the air pump, and air is uniformly blown to the opening of the barrier cover through the air curtain cover, so that an air curtain exists at the opening of the barrier cover to block crushed corn straws, and the influence of the crushed corn straws flying out of the opening of the barrier cover on operators is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of corn silage processing technology, and in particular to a crushing device for corn silage processing. Background Technology

[0002] Silage is a type of feed made from plant-based feed with high moisture content through sealing and fermentation, primarily used to feed ruminants. Silage has a longer shelf life than fresh feed and a higher nutritional content than dry feed. Furthermore, silage requires less storage space and poses no fire hazard. Silage is produced by chopping green fodder with a moisture content of 65%-75% and fermenting it under sealed, anaerobic conditions using anaerobic lactic acid bacteria, which inhibits the growth of various miscellaneous bacteria. Silage has a pleasantly sour aroma, is soft and juicy, palatable, nutritious, and suitable for long-term storage, making it an excellent feed source for livestock.

[0003] When processing silage, corn stalks need to be crushed. During crushing, the crusher breaks the corn stalks into pieces, and the crushed corn stalks will pop out from the inlet, affecting the operators. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of the present invention, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] The purpose of this utility model is to address the technical problems existing in the background art. This utility model proposes a crushing device for processing corn silage. This utility model can solve the problem that when processing silage, it is necessary to crush corn stalks. During crushing, the crusher will break the corn stalks, and the crushed corn stalks will pop out from the inlet, which will affect the operator.

[0006] This utility model proposes a crushing device for processing corn silage, including a crushing box, a drive box fixedly installed on the front side of the crushing box, a drive motor fixedly installed on the front side of the drive box, and the power output end of the drive motor extending into the drive box. A barrier cover is fixedly installed on the top of the crushing box, an air pump is fixedly installed on the top of the drive box, and an air curtain is fixedly installed on the front side of the top of the barrier cover. The exhaust end of the air pump is connected to the air curtain through a conduit, and the bottom exhaust end of the air curtain extends into the inner cavity of the barrier cover.

[0007] Preferably, a drive shaft is rotatably connected to the side of the drive box close to the crushing chamber, and the drive shaft is rotatably mounted on the crushing chamber. The end of the drive shaft away from the crushing chamber is fixedly connected to the output end of the drive motor. A drive gear and a transmission wheel are fixedly sleeved on the outer wall of the drive shaft, and the drive gear is located on the side close to the crushing chamber. Driven gears are meshed on the left and right sides of the drive gear. Crushing shafts are rotatably connected to the left and right sides of the inner cavity of the crushing chamber, and the front end of the crushing shaft extends out of the front side wall of the crushing chamber. The driven gear is fixedly sleeved on the outer wall of the end of the crushing shaft that extends out of the crushing chamber.

[0008] Preferably, a secondary crushing shaft is rotatably connected to the bottom of the inner cavity of the crushing box, and the front end of the secondary crushing shaft extends out of the front side wall of the crushing box. A secondary driving wheel is fixedly sleeved at one end of the secondary crushing shaft extending out of the crushing box, and a transmission belt is sleeved between the secondary driving wheel and the transmission wheel.

[0009] Preferably, the outer walls of both sets of crushing shafts are fixedly fitted with blade holders at equal intervals, and the outer walls of the blade holders are fixedly fitted with crushing blades at equal angles, and the blade holders are located inside the crushing box.

[0010] Preferably, the two sets of blade holders fixedly sleeved on the outer wall of the crushing shaft are arranged in an alternating pattern.

[0011] Preferably, a secondary crushing blade holder is fixedly sleeved on the outer wall of the secondary crushing shaft, and a secondary crushing blade is fixedly installed on the outer wall of the secondary crushing blade holder.

[0012] Preferably, the bottom of the crushing box has a feed inlet and a discharge outlet.

[0013] Preferably, the cross-section of the crushing box is an inverted triangle, and crushing spikes are symmetrically fixedly installed on the left and right sides of the bottom of the inner cavity of the crushing box, and the crushing spikes and the secondary crushing blade holder are arranged alternately.

[0014] Preferably, the bottom of the air curtain is equipped with air nozzles that communicate with the inner cavity of the air curtain at equal intervals, and the exhaust end of the air nozzles faces one side of the inner cavity of the air curtain.

[0015] In summary, this utility model has at least one of the following beneficial effects:

[0016] This invention uses an air pump to supply air to the air curtain, and then the air curtain evenly blows air into the opening of the barrier cover, so that an air curtain exists at the opening of the barrier cover to block the crushed corn stalks and reduce the impact of the crushed corn stalks blowing out of the opening of the barrier cover on the operators. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the drive box of this utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the crushing shaft, blade holder, and crushing blade of this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the crushing box of this utility model;

[0022] Figure 5 This is a schematic diagram of the air curtain structure of this utility model;

[0023] Reference numerals: 1. Crushing box; 101. Feed inlet; 102. Discharge outlet; 103. Crushing spike; 2. Drive box; 201. Drive shaft; 202. Drive gear; 203. Transmission wheel; 204. Driven gear; 205. Crushing shaft; 2051. Knife holder; 2052. Crushing blade; 206. Secondary crushing shaft; 2061. Secondary crushing knife holder; 2062. Secondary crushing blade; 207. Secondary drive wheel; 208. Transmission belt; 3. Drive motor; 4. Barrier cover; 5. Air pump; 6. Air curtain cover; 601. Air nozzle. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-5 The present invention will be described in further detail below.

[0025] like Figures 1-5 As shown in this embodiment, in order to solve the problem that when processing silage, corn stalks need to be crushed, and during crushing, the crusher will break the corn stalks, and the crushed corn stalks will pop out from the inlet, affecting the operator, this utility model discloses a crushing device for processing corn silage, including a crushing box 1, a drive box 2 fixedly installed on the front side of the crushing box 1, a drive motor 3 fixedly installed on the front side of the drive box 2, and the power output end of the drive motor 3 extends into the drive box 2. A barrier cover 4 is fixedly installed on the top of the crushing box 1, an air pump 5 is fixedly installed on the top of the drive box 2, and an air curtain 6 is fixedly installed on the front side of the top of the barrier cover 4. The exhaust end of the air pump 5 is connected to the air curtain 6 through a conduit, and the bottom exhaust end of the air curtain 6 extends into the inner cavity of the barrier cover 4.

[0026] The bottom of the crushing box 1 has a feed inlet 101 and a discharge outlet 102.

[0027] The bottom of the air curtain 6 is equipped with jet nozzles 601 that are connected to the inner cavity of the air curtain 6 at equal intervals, and the exhaust end of the jet nozzles 601 faces one side of the inner cavity of the barrier 4.

[0028] The specific working principle is as follows: When in use, first turn on the drive motor 3. The drive motor 3 drives the crushing mechanism in the crushing box 1 through the transmission structure inside the drive box 2. Then, the operator puts the corn stalks into the crushing box 1 through the opening on the front side of the barrier cover 4 for crushing. Since the back side of the barrier cover 4 is semi-circular and the front side is rectangular, the crushed corn stalks will be blocked by the barrier cover 4 and bounce back into the crushing box 1. Next, the air pump 5 delivers air to the air curtain 6, and then the air curtain 6 blows air evenly at the opening of the barrier cover 4, so that there is an air curtain at the opening of the barrier cover 4 to block the crushed corn stalks and reduce the impact of the crushed corn stalks flying out from the opening of the barrier cover 4 on the operator. The corn stalk raw material enters the crushing box 1 from the feed inlet 101 and is discharged through the discharge outlet 102 after crushing.

[0029] Air pump 5 delivers air into air curtain 6, and then through jet nozzle 601 to barrier 4, and blows it into one side of the inner cavity of barrier 4. This blows the crushed corn stalks that splash onto the opening of barrier 4 back into crushing box 1, preventing them from flying out from one side of the opening of barrier 4 and reducing the impact of crushed raw materials on operators.

[0030] It should be added that a drive shaft 201 is rotatably connected to the side of the drive box 2 close to the crushing box 1, and the drive shaft 201 is rotatably mounted on the crushing box 1. The end of the drive shaft 201 away from the crushing box 1 is fixedly connected to the output end of the drive motor 3. A drive gear 202 and a transmission wheel 203 are fixedly sleeved on the outer wall of the drive shaft 201, and the drive gear 202 is located on the side close to the crushing box 1. Driven gears 204 are meshed on the left and right sides of the drive gear 202. Crushing shafts 205 are rotatably connected to the left and right sides of the inner cavity of the crushing box 1, and the front end of the crushing shaft 205 extends out of the front side wall of the crushing box 1. Driven gears 204 are fixedly sleeved on the outer wall of the end of the crushing shaft 205 that extends out of the crushing box 1.

[0031] Two sets of crushing shafts 205 are fixedly fitted with blade holders 2051 at equal intervals on their outer walls, and crushing blades 2052 are fixedly installed at equal angles on the outer circumference of the blade holders 2051, and the blade holders 2051 are located inside the crushing box 1.

[0032] The two sets of crushing shafts 205 are fixedly sleeved on the outer wall, and the cutter holders 2051 are arranged in an alternating manner.

[0033] Based on the above scheme, the working principle of this utility model is that the drive motor 3 drives the drive gear 202 and the transmission wheel 203 to rotate through the drive shaft 201. The drive gear 202 drives the two sets of driven gears 204 to rotate, which in turn causes the two sets of crushing shafts 205 to rotate, so that the crushing blade 2052 rotates with the blade holder 2051 to crush the corn stalks.

[0034] It should be added that a secondary crushing shaft 206 is rotatably connected to the bottom of the inner cavity of the crushing box 1, and the front end of the secondary crushing shaft 206 extends out of the front side wall of the crushing box 1. A secondary driving wheel 207 is fixedly sleeved on one end of the secondary crushing shaft 206 extending out of the crushing box 1, and a transmission belt 208 is sleeved between the secondary driving wheel 207 and the transmission wheel 203.

[0035] A secondary crushing blade holder 2061 is fixedly sleeved on the outer wall of the secondary crushing shaft 206, and a secondary crushing blade 2062 is fixedly installed on the outer wall of the secondary crushing blade holder 2061.

[0036] The cross-section of the crushing box 1 is an inverted triangle. Crushing spikes 103 are symmetrically fixed on the left and right sides of the bottom of the inner cavity of the crushing box 1, and the crushing spikes 103 and the secondary crushing blade holder 2061 are arranged alternately.

[0037] Based on the above scheme, the working principle of this utility model is that when the drive motor 3 drives the two sets of crushing shafts 205 to rotate, the transmission wheel 203 and the transmission belt 208 simultaneously drive the secondary drive wheel 207 to rotate, so that the secondary crushing shaft 206 drives the secondary crushing blade holder 2061 and the secondary crushing blade 2062 to rotate, so that the secondary crushing blade 2062, together with the crushing spike 103, performs secondary crushing of corn stalks, which can achieve a better crushing effect.

[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A crushing device for processing corn silage, comprising a crushing chamber, characterized in that, A drive box is fixedly installed on the front side of the crushing box, a drive motor is fixedly installed on the front side of the drive box, and the power output end of the drive motor extends into the drive box. A barrier cover is fixedly installed on the top of the crushing box, an air pump is fixedly installed on the top of the drive box, an air curtain is fixedly installed on the front side of the top of the barrier cover, and the exhaust end of the air pump is connected to the air curtain through a conduit, and the bottom exhaust end of the air curtain extends into the inner cavity of the barrier cover. The drive box has a drive shaft rotatably connected to the side of the crushing chamber, and the drive shaft is rotatably mounted on the crushing chamber. The end of the drive shaft away from the crushing chamber is fixedly connected to the output end of the drive motor. The drive shaft has a drive gear and a transmission wheel fixedly sleeved on its outer wall, and the drive gear is located on the side close to the crushing chamber. Driven gears are meshed on the left and right sides of the drive gear. The crushing shaft is rotatably connected to both the left and right sides of the inner cavity of the crushing chamber, and the front end of the crushing shaft extends out of the front side wall of the crushing chamber. The driven gear is fixedly sleeved on the outer wall of the end of the crushing shaft that extends out of the crushing chamber. The bottom of the inner cavity of the crushing box is rotatably connected to a secondary crushing shaft, and the front end of the secondary crushing shaft extends out of the front side wall of the crushing box. A secondary driving wheel is fixedly sleeved on one end of the secondary crushing shaft that extends out of the crushing box, and a transmission belt is sleeved between the secondary driving wheel and the transmission wheel.

2. The silage processing pulverizing device according to claim 1, characterized in that, Both sets of crushing shafts are fixedly fitted with blade holders at equal intervals on their outer walls, and crushing blades are fixedly installed at equal angles on the outer circumference of the blade holders, with the blade holders located inside the crushing box.

3. The silage corn processing pulverizing device according to claim 2, wherein The two sets of blade holders, which are fixedly sleeved on the outer wall of the crushing shaft, are arranged in an alternating pattern.

4. The silage corn processing pulverizing device according to claim 1, wherein A secondary crushing blade holder is fixedly sleeved on the outer wall of the secondary crushing shaft, and secondary crushing blades are fixedly installed on the outer wall of the secondary crushing blade holder.

5. The silage corn processing pulverizing device according to claim 1, wherein The bottom of the crushing box has a feed inlet and a discharge outlet.

6. The silage corn processing pulverizing device according to claim 5, wherein The cross-section of the crushing box is an inverted triangle. Crushing spikes are symmetrically fixed on the left and right sides of the bottom of the inner cavity of the crushing box, and the crushing spikes and the secondary crushing blade holder are arranged alternately.

7. The silage corn processing pulverizing device according to claim 1, wherein The bottom of the air curtain is equipped with air nozzles that are equally spaced and communicate with the inner cavity of the air curtain, and the exhaust end of the air nozzles faces one side of the inner cavity of the air curtain.