High-speed dispensing controller with surge tank and positive and negative pressure digital display

Abstract

The utility model discloses a high-speed dispensing controller with a surge tank and a positive and negative pressure digital display. The high-speed dispensing controller comprises a main board, an external air source input port, a positive pressure regulating valve, a negative pressure regulating valve, a high-frequency multi-position electromagnetic valve, a negative pressure generator, an air storage tank and an output port, the external air source input port is communicated with the positive pressure regulating valve through a pipeline, the positive pressure regulating valve is communicated with the air storage tank through a pipeline, and the negative pressure generator is communicated with the negative pressure regulating valve through a pipeline; the high-frequency multi-position electromagnetic valve is communicated with the negative pressure regulating valve, the gas storage tank and the output port through pipelines; the main board is electrically connected with the control end of the high-frequency multi-position electromagnetic valve and the negative pressure generator. Gas enters the gas storage tank through the positive pressure regulating valve via the external gas source input port, so that the gas pressure stability of the gas storage tank can be ensured, and the gas storage tank directly faces users. The device has the function of ensuring that the dispensing is not influenced by the fluctuation of an external air source so as to ensure the state consistency of a continuous glue discharging process.

Description

Technical Field

[0001] This utility model relates to the field of dispensing controller technology, and in particular to a high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure. Background Technology

[0002] Existing pneumatic dispensing controllers, when used to control dispensing or potting machines, are typically configured with a pressure-reducing valve to regulate air pressure, generally within a range of 0.05–0.7 MPa. The valve is locked at a roughly suitable pressure. Control of the air outlet and backflow mechanisms is usually achieved using a time relay in conjunction with digital dial indicators, and the result is displayed to the user via a digital display or pressure gauge. Because the regulating valve and pressure sensing components of these pneumatic controllers have relatively large unit resolutions, their unit adjustment accuracy is generally greater than 0.005 MPa. In dispensing processes where negative pressure is used to prevent leakage, this can easily lead to poor fluid return airflow. Furthermore, due to the instability of external air pressure, high-frequency switching processes can easily cause dispensing fluctuations, significantly impacting dispensing processes with high consistency requirements.

[0003] In addition, due to the limited number of control ports, the control ports that interact with the host computer generally use a single method of I / O switch signals, which will be limited by the number of ports in some high-frequency switching process scenarios.

[0004] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure digital display to solve the problems in the background art.

[0006] The technical solution of this utility model is as follows: A high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure is provided, including: a main board, an external air source input port, a positive pressure regulating valve, a negative pressure regulating valve, a high-frequency multi-position solenoid valve, a negative pressure generator, an air storage tank, and an output port; the external air source input port is connected to the positive pressure regulating valve through a pipeline, the positive pressure regulating valve is connected to the air storage tank through a pipeline, and the negative pressure generator is connected to the negative pressure regulating valve through a pipeline; the high-frequency multi-position solenoid valve is connected to the negative pressure regulating valve, the air storage tank, and the output port through a pipeline; the main board is electrically connected to the control terminal of the high-frequency multi-position solenoid valve and the negative pressure generator respectively.

[0007] Gas enters the gas storage tank through an external gas source inlet and a positive pressure regulating valve, ensuring the stability of the tank's pressure and achieving the effect of a pressure stabilizing tank, which is clearly visible to the user. Its function is to ensure that dispensing is not affected by fluctuations in the external gas source, thus ensuring the consistency of the continuous dispensing process.

[0008] After being pressurized by the air tank, the air source connects to a high-frequency multi-position solenoid valve. This valve's function is to cut off the positive pressure supply or switch between positive and negative pressure during dispensing. The high-frequency multi-position solenoid valve is powered and signal-converted by the main board. The air outlet of the high-frequency multi-position solenoid valve faces the user and is used for final dispensing control. It can be connected to various quick-connect plugs and air hose plugs, allowing for user customization. The degassing end of the high-frequency multi-position solenoid valve connects to a negative pressure generator, and the air inlet of the negative pressure generator connects to a negative pressure regulating valve, also facing the user. When dispensing stops, the high-frequency multi-position solenoid valve switches to negative pressure suction. The negative pressure generated by the negative pressure generator draws back the glue at the dispensing nozzle, preventing residue. When the negative pressure is on, the air path at the high-frequency multi-position solenoid valve's outlet switches between positive and negative pressure; when off, only the positive pressure is switched.

[0009] Furthermore, the high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure also includes: a first pressure sensor for detecting the pressure inside the air tank, a second pressure sensor for detecting the negative pressure generated by the negative pressure generator, and a display screen; the main board is electrically connected to the first pressure sensor, the second pressure sensor, and the display screen respectively. The second pressure sensor can monitor changes in negative pressure in real time, facilitating user adjustment. The display screen is used to display information such as the current dispensing mode, valve opening time, and negative pressure value.

[0010] Furthermore, the display screen is mounted on the motherboard. Both the first and second pressure sensors are digital pressure gauges.

[0011] Furthermore, the high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure digital displays also includes: a housing, on which the main board, external air source input port, positive pressure regulating valve, negative pressure regulating valve, high-frequency multi-position solenoid valve, negative pressure generator, air storage tank, and output port are mounted.

[0012] Using the above solution, this utility model provides a high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure. Gas enters the storage tank through an external gas source inlet and a positive pressure regulating valve, thus ensuring the stability of the gas pressure in the storage tank and providing a clear view for the user. Its function is to ensure that dispensing is not affected by fluctuations in the external gas source, thereby ensuring the consistency of the continuous dispensing process. The negative pressure generated by the negative pressure generator can draw back the glue at the dispensing nozzle, preventing residue from remaining there. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of one embodiment of the present invention;

[0014] Figure 2 for Figure 1 Functional block diagram of the embodiment. Detailed Implementation

[0015] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0016] Please see Figure 1 and Figure 2 This utility model provides a high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure, comprising: a main board 10, an external air source input port 11, a positive pressure regulating valve 12, a negative pressure regulating valve 13, a high-frequency multi-position solenoid valve 14, a negative pressure generator 15, an air storage tank 16, and an output port 21; the external air source input port 11 is connected to the positive pressure regulating valve 12 via a pipeline, the positive pressure regulating valve 12 is connected to the air storage tank 16 via a pipeline, and the negative pressure generator 15 is connected to the negative pressure regulating valve 13 via a pipeline; the high-frequency multi-position solenoid valve 14 is connected to the negative pressure regulating valve 13, the air storage tank 16, and the output port 21 via a pipeline; the main board 10 is electrically connected to the control terminal of the high-frequency multi-position solenoid valve 14 and the negative pressure generator 15 respectively.

[0017] Gas enters the gas storage tank 16 through the external gas source inlet 11 and the positive pressure regulating valve 12, thereby ensuring the stability of the gas pressure in the gas storage tank 16 and presenting it directly to the user. Its function is to ensure that the dispensing process is not affected by fluctuations in the external gas source, thus ensuring the consistency of the continuous dispensing process.

[0018] After being pressurized by the air tank 16, the air source is connected to the high-frequency multi-position solenoid valve 14. The function of the high-frequency multi-position solenoid valve 14 is to cut off the positive pressure supply or switch between positive and negative pressure during dispensing. The high-frequency multi-position solenoid valve 14 is powered and signal-converted by the main board 10. The air outlet of the high-frequency multi-position solenoid valve 14 faces the user and is used for final dispensing control. It can be connected to various quick plugs, air hose plugs, etc., which can be freely configured by the user. The degassing end of the high-frequency multi-position solenoid valve 14 is connected to the negative pressure generator 15, and the air inlet end of the negative pressure generator 15 is connected to the negative pressure regulating valve 13, facing the user. When dispensing stops, the high-frequency multi-position solenoid valve 14 switches to negative pressure suction. The negative pressure generated by the negative pressure generator 15 can draw back the glue at the dispensing nozzle to prevent residue from remaining at the dispensing nozzle. When the negative pressure is on, the dispensing air path at the air outlet of the high-frequency multi-position solenoid valve 14 switches between positive and negative pressure; when closed, only the positive pressure is switched.

[0019] In this embodiment, the high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure further includes: a first pressure sensor 18 for detecting the air pressure inside the air tank 16, a second pressure sensor 19 for detecting the negative pressure generated by the negative pressure generator 15, and a display screen 17; the main board 10 is electrically connected to the first pressure sensor 18, the second pressure sensor 19, and the display screen 17 respectively. The second pressure sensor 19 can monitor changes in negative pressure in real time, facilitating user adjustment. The display screen 17 is used to display information such as the current dispensing mode, valve opening time, and negative pressure value.

[0020] In this embodiment, the display screen 17 is mounted on the motherboard 10. Both the first pressure sensor 18 and the second pressure sensor 19 are digital pressure gauges.

[0021] In this embodiment, the high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure digital display further includes: a housing 20, on which the main board 10, external air source input port 11, positive pressure regulating valve 12, negative pressure regulating valve 13, high-frequency multi-position solenoid valve 14, negative pressure generator 15, air storage tank 16, and output port 21 are installed.

[0022] In summary, this invention provides a high-speed dispensing controller with a pressure stabilizing tank and digital displays for positive and negative pressure. Gas enters the storage tank through an external gas source inlet and a positive pressure regulating valve, ensuring the stability of the tank's pressure and providing a clear user-friendly interface. Its function is to ensure that dispensing is unaffected by fluctuations in the external gas source, guaranteeing consistency in the continuous dispensing process. The negative pressure generated by the negative pressure generator draws back the adhesive at the dispensing nozzle, preventing residue from remaining there.

[0023] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure digital display, characterized in that, include: The system comprises a main board, an external air source inlet, a positive pressure regulating valve, a negative pressure regulating valve, a high-frequency multi-position solenoid valve, a negative pressure generator, an air storage tank, and an outlet. The external air source inlet is connected to the positive pressure regulating valve via a pipeline, the positive pressure regulating valve is connected to the air storage tank via a pipeline, and the negative pressure generator is connected to the negative pressure regulating valve via a pipeline. The high-frequency multi-position solenoid valve is connected to the negative pressure regulating valve, the air storage tank, and the outlet via a pipeline. The main board is electrically connected to the control terminal of the high-frequency multi-position solenoid valve and the negative pressure generator, respectively.

2. The high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure displays according to claim 1, characterized in that, Also includes: A first pressure sensor for detecting the pressure inside the gas tank, a second pressure sensor for detecting the negative pressure generated by the negative pressure generator, and a display screen; The motherboard is electrically connected to the first pressure sensor, the second pressure sensor, and the display screen, respectively.

3. The high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure displays of claim 2, wherein, The display screen is mounted on the motherboard.

4. The high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure displays according to claim 2, characterized in that, Both the first and second pressure sensors are digital pressure gauges.

5. The high-speed dispensing controller with a pressure stabilizing tank and positive and negative pressure displays according to claim 1, characterized in that, Also includes: The main unit, external air source inlet, positive pressure regulating valve, negative pressure regulating valve, high-frequency multi-position solenoid valve, negative pressure generator, air tank, and output port are mounted on the enclosure.

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