Flocking equipment for plastic toy

By introducing protective mechanisms and exhaust gas treatment systems into the flocking equipment for plastic toys, the health hazards and misoperation problems caused by flock diffusion have been solved, thus improving the safety and environmental friendliness of the equipment.

CN224127731UActive Publication Date: 2026-04-17SHENZHEN HUANGJI PLASTIC MOULD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN HUANGJI PLASTIC MOULD CO LTD
Filing Date
2025-04-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing flocking equipment for plastic toys causes flocking fibers to spread into the surrounding environment during processing, which can harm the health of operators. Furthermore, operators have difficulty judging the gas conditions inside the equipment, which can easily lead to misoperation and exacerbate the spread of flocking fibers.

Method used

The system employs protective mechanisms, including slide rails, sliding doors, electromagnetic blocks, exhaust gas concentration sensors, air pressure sensors, and alarm lights. Combined with an induced draft fan and an exhaust gas treatment chamber, it monitors and treats the internal gas of the equipment in real time, preventing misoperation and exhaust gas accumulation.

Benefits of technology

It effectively prevents operators from being harmed by lint in their respiratory tract and nasal cavity, improves equipment safety, ensures clean gas emissions, reduces the risk of lint diffusion, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses flocking equipment for plastic toys, and relates to the technical field of flocking equipment. The device comprises a main body and a protection mechanism, the protection mechanism comprises a sliding rail, a waste gas concentration sensor and an air pressure sensor, when the device works, an electromagnetic block adsorbs an iron bar through magnetism, a sliding door is automatically locked, and the device is effectively prevented from being opened accidentally; meanwhile, a waste gas concentration sensor and an air pressure sensor detect the gas condition in the equipment in real time, the internal condition of the equipment is fed back through an alarm lamp, the risk that respiratory tracts and nasal cavities are prevented from being hurt by villi due to misoperation of operators is effectively avoided, the use safety of the equipment is improved, an induced draft fan can extract waste gas in the equipment in time, and the safety of the equipment is improved. The waste gas is effectively prevented from being accumulated in the equipment, the risk of fluff diffusion is reduced, the waste gas treatment bin can be used for treating the exhausted waste gas, harmful substances and fluff in the waste gas are removed, and the use safety of the equipment is further improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of flocking equipment, specifically to a flocking equipment for plastic toys. Background Technology

[0002] Flocking equipment for plastic toys is specifically designed to create a plush effect on the surface of plastic toys. Its working principle involves evenly depositing flocking material onto the toy surface using mechanical or electrical means, then firmly fixing the flocking material using methods such as adhesive bonding or heat fusion, and finally cleaning and finishing to remove excess flocking material, making the toy more aesthetically pleasing. This equipment has significant application value in the toy manufacturing industry and can meet the market demand for high-quality, soft-touch plastic toys.

[0003] Currently available flocking equipment, when processing plastic toys, requires spraying fuzz-laden gas onto the toy surface through nozzles. During spraying, some of the gas spills outwards, causing the fuzz to spread into the surrounding environment. This untreated gas can be inhaled by workers, and the fuzz trapped within can damage their respiratory tract and nasal cavity, endangering their health. Furthermore, during continuous processing, operators have difficulty assessing the gas conditions inside the equipment and may accidentally open it while it is still in operation, exacerbating the spread of fuzz and further harming their health. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a flocking equipment for plastic toys, so as to solve the technical problems of existing flocking equipment spreading flock to the surrounding environment during the processing, causing harm to the health of operators, and operators having difficulty judging the gas situation inside the equipment, which easily leads to misoperation and aggravates the spread of flock.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flocking device for plastic toys, comprising a main body and a protective mechanism, wherein the protective mechanism includes a slide rail, an exhaust gas concentration sensor and an air pressure sensor, a sliding door is engaged and slidable within the slide rail, an iron strip is provided on the outer surface of the sliding door, an electromagnetic block is provided on the outer side of the slide rail, a groove is provided on the back of the electromagnetic block, and an alarm light is provided above the slide rail.

[0006] By adopting the above technical solution, the alarm light can reflect the internal status of the equipment, effectively avoiding the risk of respiratory tract and nasal cavity damage caused by operator misoperation, and improving the safety of equipment use.

[0007] Furthermore, two iron bars are provided, and the two iron bars are symmetrically arranged along the central axis of the sliding door.

[0008] By adopting the above technical solution, the two iron bars are symmetrically arranged along the central axis of the sliding door, which can ensure that the sliding door is subjected to balanced forces during opening and closing, and ensure the smooth operation of the sliding door.

[0009] Furthermore, two electromagnetic blocks are mirror-arranged along the central axis of the main body, and the sliding groove is adapted to the iron bar.

[0010] By adopting the above technical solution, two electromagnetic blocks are mirror-set along the central axis of the main body, which enhances the locking effect of the electromagnetic blocks on the sliding door and also enhances the symmetry of the overall structure.

[0011] Furthermore, a base is provided at the bottom of the main body, and an emergency stop button is provided on the outer surface of one of the bases, and a foot switch is provided at the front of the main body.

[0012] By adopting the above technical solution, the emergency stop button can quickly cut off the power supply to the equipment and stop its operation in an emergency, thereby preventing possible accidents, protecting the safety of operators, and improving the speed and effectiveness of emergency response.

[0013] Furthermore, a turntable is provided inside the main body, a nozzle is provided above the turntable, and a perforated liner is provided on the inner wall of the main body.

[0014] By adopting the above technical solution, the turntable can rotate the plastic toy, ensuring that all parts of the toy surface can be evenly sprayed with flocking, thereby achieving a comprehensive flocking effect and improving flocking efficiency. The nozzle is located above the turntable, which can precisely control the spraying range and amount of flocking, ensuring that the flocking is evenly distributed on the toy surface and improving the utilization rate of raw materials.

[0015] Furthermore, an exhaust gas treatment chamber is provided on the top of the main body, and an exhaust pipe is provided on one side of the exhaust gas treatment chamber.

[0016] By adopting the above technical solutions, the waste gas treatment chamber facilitates the collection and centralized treatment of waste gas, removes harmful substances and lint, ensures the cleanliness of the emitted gas, and improves the safety of equipment use.

[0017] Furthermore, a blower is provided at the back of the main body, and a power distribution box is provided on one side of the blower.

[0018] By adopting the above technical solution, the exhaust fan is installed at the back of the main body, which can effectively extract the exhaust gas generated inside the equipment, prevent the exhaust gas from accumulating inside the equipment, thereby keeping the air inside the equipment fresh and extending the service life of the equipment.

[0019] In summary, the present invention has the following main advantages:

[0020] This utility model incorporates a protective mechanism. When the equipment is in operation, the electromagnetic block magnetically attracts the iron bar, automatically locking the sliding door and effectively preventing accidental opening. At the same time, the exhaust gas concentration sensor and the air pressure sensor monitor the gas conditions inside the equipment in real time and provide feedback on the internal conditions through an alarm light. This effectively avoids the risk of respiratory and nasal injuries caused by operator misoperation and improves the safety of equipment use.

[0021] This invention incorporates an induced draft fan and an exhaust gas treatment chamber. The induced draft fan can promptly extract exhaust gas from inside the equipment, effectively preventing the accumulation of exhaust gas and reducing the risk of lint diffusion. The exhaust gas treatment chamber can treat the extracted exhaust gas, removing harmful substances and lint, ensuring the cleanliness of the emitted gas, and further improving the safety of equipment use. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the protective mechanism of this utility model;

[0025] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0026] In the diagram: 1. Main body; 2. Protective mechanism; 201. Slide rail; 202. Sliding door; 203. Iron bar; 204. Electromagnetic block; 205. Slide groove; 206. Exhaust gas concentration sensor; 207. Air pressure sensor; 208. Alarm light; 3. Base; 4. Emergency stop button; 5. Foot switch; 6. Turntable; 7. Nozzle; 8. Perforated liner; 9. Exhaust gas treatment chamber; 10. Exhaust pipe; 11. Exhaust fan; 12. Distribution box. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0028] A flocking device for plastic toys, such as Figures 1-4As shown, the device includes a main body 1 and a protective mechanism 2. The protective mechanism 2 includes a slide rail 201, an exhaust gas concentration sensor 206, and a pressure sensor 207. A sliding door 202 is engaged and slids within the slide rail 201. An iron bar 203 is provided on the outer surface of the sliding door 202. An electromagnetic block 204 is provided on the outer side of the slide rail 201. A groove 205 is provided on the back of the electromagnetic block 204. An alarm light 208 is provided above the slide rail 201. The alarm light 208 can provide feedback on the internal condition of the equipment, effectively avoiding the risk of respiratory tract and nasal cavity injury caused by operator misoperation, thus improving the safety of equipment use. The exhaust gas concentration sensor 206 can monitor the concentration of exhaust gas inside the equipment in real time to ensure the safety of the working environment, while the pressure sensor 207 can detect changes in the internal pressure of the equipment to prevent safety problems caused by abnormal pressure.

[0029] See Figure 3 , Figure 4 There are two iron bars 203, which are symmetrically arranged along the central axis of the sliding door 202. The symmetrical arrangement of the two iron bars 203 along the central axis of the sliding door 202 can ensure that the sliding door 202 is subjected to balanced force during opening and closing, and ensure the smooth operation of the sliding door 202. The two iron bars 203 increase the stability of the sliding door 202 when locked, and ensure the stability of the sliding door 202 when locked.

[0030] See Figure 3 , Figure 4 Two electromagnetic blocks 204 are mirror-arranged along the central axis of the main body 1. The slide groove 205 is adapted to the iron bar 203. The mirror-arrangement of two electromagnetic blocks 204 along the central axis of the main body 1 enhances the locking effect of the electromagnetic blocks 204 on the sliding door 202 and also enhances the symmetry of the overall structure. The adaptation of the slide groove 205 to the iron bar 203 allows the iron bar 203 to slide smoothly in the slide groove 205, reducing friction and resistance and improving the working efficiency of the equipment.

[0031] See Figure 1 The main body 1 has a base 3 at its bottom, and an emergency stop button 4 is provided on the outer surface of one of the bases 3. A foot switch 5 is provided at the front of the main body 1. The emergency stop button 4 can quickly cut off the power supply to the equipment and stop the operation of the equipment in an emergency, thereby preventing possible accidents, protecting the safety of the operator, and improving the speed and effectiveness of emergency response. The foot switch 5 allows the operator to easily control the start and stop of the equipment with his / her foot without the need for hand operation, which provides convenience when handling flocking work and reduces the operator's hand movements.

[0032] See Figure 1The main body 1 has a turntable 6 inside, and a spray nozzle 7 is installed above the turntable 6. The inner wall of the main body 1 is provided with a perforated liner 8. The turntable 6 can rotate the plastic toy to ensure that all parts of the toy surface can be evenly sprayed with flocking, thereby achieving a comprehensive flocking effect and improving the efficiency of flocking.

[0033] See Figure 1 , Figure 2 The top of the main body 1 is provided with an exhaust gas treatment chamber 9, and an exhaust pipe 10 is provided on one side of the exhaust gas treatment chamber 9. The exhaust gas treatment chamber 9 facilitates the collection and centralized treatment of exhaust gas, removes harmful substances and lint, ensures the cleanliness of the emitted gas, and improves the safety of equipment use. The exhaust pipe 10 is located on one side of the exhaust gas treatment chamber 9, which facilitates the timely discharge of the treated exhaust gas to the outside of the equipment and prevents the exhaust gas from circulating or accumulating inside the equipment.

[0034] See Figure 2 A blower 11 is installed at the back of the main body 1, and a distribution box 12 is installed on one side of the blower 11. The blower 11 is located at the back of the main body 1, which can effectively extract the exhaust gas generated inside the equipment, prevent the exhaust gas from accumulating inside the equipment, thereby keeping the air inside the equipment fresh and extending the service life of the equipment. The distribution box 12 facilitates the centralized management of the power equipment, avoids mutual interference with other parts of the equipment, and facilitates maintenance and repair.

[0035] The implementation principle of this utility model is as follows: First, the plastic toy after being sprayed with glue is placed on the turntable 6. Then, the sliding doors 202 on both sides are pulled, causing them to slide along the slide rail 201 towards the center until they are completely closed. At the same time, the iron bar 203 slides into the slide groove 205. Then, the foot switch 5 is pressed to start the equipment. The nozzle 7 performs flocking processing on the toy. The electromagnetic block 204 is energized to attract the iron bar 203 and lock the sliding door 202. At the same time, the exhaust fan 11 draws the gas inside the main body 1 into the exhaust gas treatment chamber 9, and the gas is treated. After completion, the gas is discharged through the exhaust pipe 10. The air pressure sensor 207 and the exhaust gas concentration sensor 206 detect the gas in the main body 1. When the gas concentration exceeds the predetermined value, the external control console controls the alarm light 208 to light up through an electrical signal. After the toy is finished, as the gas is continuously sucked out and the nozzle 7 stops working, the gas concentration drops below the predetermined value. The exhaust gas concentration sensor 206 controls the external control console to turn off the alarm light 208 through an electrical signal. At the same time, the electromagnetic block 204 is disconnected and powered on, so that the sliding door 202 is unlocked.

[0036] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A plastic toy tufting apparatus, characterized by: It includes a main body (1) and a protective mechanism (2). The protective mechanism (2) includes a slide rail (201), an exhaust gas concentration sensor (206) and a pressure sensor (207). A sliding door (202) is engaged and slids inside the slide rail (201). An iron bar (203) is provided on the outer surface of the sliding door (202). An electromagnetic block (204) is provided on the outer side of the slide rail (201). A groove (205) is provided on the back of the electromagnetic block (204). An alarm light (208) is provided above the slide rail (201).

2. A plastic toy tufting apparatus as defined in claim 1, wherein: Two iron bars (203) are provided, and the two iron bars (203) are symmetrically arranged along the central axis of the sliding door (202).

3. The plastic toy tufting apparatus of claim 1, wherein: Two electromagnetic blocks (204) are mirror images of the central axis of the main body (1), and the slide (205) is adapted to the iron bar (203).

4. The flocking equipment for plastic toys according to claim 1, characterized in that: The bottom of the main body (1) is provided with a base (3), and an emergency stop button (4) is provided on the outer surface of one of the bases (3), and a foot switch (5) is provided on the front of the main body (1).

5. The plastic toy tufting apparatus of claim 1, wherein: The main body (1) is provided with a turntable (6) inside, and a nozzle (7) is provided above the turntable (6). The inner wall of the main body (1) is provided with a perforated liner (8).

6. The plastic toy tufting apparatus of claim 1, wherein: The top of the main body (1) is provided with an exhaust gas treatment chamber (9), and an exhaust pipe (10) is provided on one side of the exhaust gas treatment chamber (9).

7. The plastic toy tufting apparatus of claim 1, wherein: A blower (11) is provided on the back of the main body (1), and a power distribution box (12) is provided on one side of the blower (11).