Ultrasonic-assisted hardware machining device
By designing an ultrasonic-assisted hardware processing device, which utilizes a rotating drum to hold hardware parts, the problem of cleaning dead corners in hardware parts is solved, achieving a highly efficient and thorough cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG DINGMAI AUTO PARTS CO LTD
- Filing Date
- 2025-03-14
- Publication Date
- 2026-04-17
AI Technical Summary
There are blind spots in the cleaning process of existing hardware parts, and the problem is more obvious when cleaning in batches.
An ultrasonic-assisted hardware processing device was designed, comprising a descaling water tank and an ultrasonic transducer, combined with a roller that can move vertically up and down and rotate. Hardware parts are loaded into the roller and rotate synchronously under the action of ultrasonic waves to achieve uniform cleaning.
It achieves uniform cleaning of hardware parts, reduces cleaning dead spots, and improves cleaning efficiency and convenience.
Smart Images

Figure CN224128090U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ultrasonic-assisted hardware processing devices, and in particular to an ultrasonic-assisted hardware processing device. Background Technology
[0002] In some processing scenarios, hardware parts need to be cleaned using ultrasonic cleaning equipment. However, the following problems exist during the cleaning process: the hardware parts are fixed in place, which can easily create cleaning dead spots in certain areas, especially if multiple parts are cleaned at once, which can lead to even more cleaning dead spots.
[0003] This proposal is put forward in order to improve and optimize the above-mentioned problems or shortcomings. Utility Model Content
[0004] An ultrasonic-assisted hardware processing device includes a descaling water tank and an ultrasonic cleaner disposed at the lower end of the descaling water tank. The ultrasonic cleaner cleans hardware parts immersed in the cleaning solution in the descaling water tank using high-frequency waves. It also includes an auxiliary cleaning arm fixedly disposed on the side of the descaling water tank. A sub-component within the auxiliary cleaning arm is vertically movable, and a roller is rotatably mounted at the lower end of the sub-component. The roller can be disassembled or assembled relative to the sub-component of the auxiliary cleaning arm. When the roller is mounted on the sub-component of the auxiliary cleaning arm, it can rotate under the drive of an external motor. The roller has a cavity for storing hardware parts. When the ultrasonic cleaner operates, the roller rotates synchronously, allowing the hardware parts to be processed more evenly by ultrasonic energy. This method is more convenient and efficient than traditional stacking processing methods, and ensures thorough cleaning without dead angles.
[0005] Preferably, the auxiliary cleaning arm includes a main arm fixed to the side of the descaling water tank, a sliding groove is provided in the main arm, and the auxiliary cleaning arm also includes a lifting arm with a slider, wherein a lead screw is rotatably provided in the main arm, and a lead screw nut that cooperates with the lead screw is embedded in the slider, wherein the lead screw is driven by the synchronous motor.
[0006] Preferably, the auxiliary cleaning arm further includes a boom frame, which is fixed to the lower end of the boom. A composite sleeve is provided at each end of the boom frame, and a bearing is provided inside the composite sleeve. One end of the roller is threadedly connected to an end cap, and a regular polygonal column is fixed to the outer end of the end cap and the bottom end of the roller for insertion into the bearing inside the composite sleeve.
[0007] Preferably, the outer ring of the bearing inside the composite sleeve is interference-fitted with the inner hole of the composite sleeve, and a positive polygonal hole rotating sleeve is interference-fitted into the inner ring of the bearing inside the composite sleeve. The positive polygonal hole is inserted into the positive polygonal hole rotating sleeve, and the roller rotates smoothly through the cooperation of the bearing and the positive polygonal hole rotating sleeve.
[0008] Preferably, the composite sleeve is threadedly connected to the bow arm frame, and the distance between the two composite sleeves can be adjusted by rotating the composite sleeve, thus allowing the roller to be disassembled and assembled.
[0009] Preferably, a servo motor is fixed on the bow arm frame, a drive gear is configured on the shaft of the servo motor, and a driven gear disk is coaxially fixed on the regular polygonal column for meshing with the drive gear.
[0010] The advantages and positive effects of this utility model are:
[0011] 1. Multiple hardware parts can be handled at once by using rollers for storage and moving them by rolling.
[0012] The hardware components allow for more even ultrasonic treatment on all surfaces, reducing cleaning dead spots compared to existing technologies. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of this utility model.
[0016] The following are labels in the attached diagram: 10. Descaling water tank; 11. Ultrasonic device; 12. Auxiliary cleaning arm; 13. Synchronous motor; 14. Slider; 15. Lead screw; 16. Boom; 17. Composite sleeve; 18. Servo motor; 19. Roller; 20. End cap; 21. Driven gear disk; 22. Positive polygonal column; 23. Main boom; 24. Bow boom frame. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0018] If the embodiments of this application contain terms relating to directional indications or positional relationships (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), such terms are only used to explain the relative positional relationships and movements between components in a specific posture (as shown in the attached figures); if the specific posture changes, the directional indications or positional relationships will also change accordingly. Furthermore, the terms "first" and "second" used in the embodiments of this application are only for descriptive convenience and should not be construed as indicating or implying relative importance.
[0019] The embodiments of this utility model will be further described in detail below with reference to the accompanying drawings:
[0020] like Figure 1-2 As shown, the ultrasonic-assisted hardware processing device of this utility model includes a descaling water tank 10 and an ultrasonic transducer 11 disposed at the lower end of the descaling water tank 10. The ultrasonic transducer 11 cleans the hardware parts immersed in the cleaning solution in the descaling water tank 10 using high-frequency waves. It also includes an auxiliary cleaning arm 12 fixedly disposed on the side of the descaling water tank 10. The sub-component contained in the auxiliary cleaning arm 12 can be vertically displaced and a roller 19 is rotatably provided at the lower end of the sub-component. The roller 19 can be disassembled or assembled relative to the sub-component of the auxiliary cleaning arm 12. When the roller 19 is assembled on the sub-component of the auxiliary cleaning arm 12, it can rotate under the drive of an external motor. The roller 19 has a cavity for storing hardware parts. When the ultrasonic transducer 11 is working, the roller 19 rotates synchronously, so that the hardware parts can be processed by ultrasonic energy more evenly. Compared with the traditional stacking processing method, it is more convenient and efficient, and the cleaning is thorough.
[0021] Preferably, the auxiliary cleaning arm 12 includes a main arm 23 fixed to the side of the descaling water tank 10, and a sliding groove is provided in the main arm 23. The auxiliary cleaning arm 12 also includes a lifting arm 16 with a slider 14. A lead screw 15 is rotatably provided in the main arm 23. A lead screw nut that cooperates with the lead screw 15 is embedded in the slider 14. The lead screw 15 is driven by the synchronous motor 13.
[0022] Preferably, the auxiliary cleaning arm 12 further includes a bow arm frame 24, which is fixed to the lower end of the boom 16. At each end of the bow arm frame 24, a composite sleeve 17 is provided, and a bearing is disposed within the composite sleeve 17. One end of the roller 19 is threadedly connected to an end cap 20. A regular polygonal post 22 is fixed to the outer end of the end cap 20 and the bottom end of the roller 19 for insertion into the bearing within the composite sleeve 17.
[0023] Preferably, the outer ring of the bearing inside the composite sleeve 17 is interference-fitted with the inner hole of the composite sleeve 17, and a positive polygonal hole rotating sleeve is interference-fitted into the inner ring of the bearing inside the composite sleeve 17, wherein the positive polygonal post 22 is inserted into the positive polygonal hole rotating sleeve, and the roller 19 rotates smoothly through the cooperation of the bearing and the positive polygonal hole rotating sleeve.
[0024] Preferably, the composite sleeve 17 is threadedly connected to the bow arm frame 24. The distance between the two composite sleeves 17 can be adjusted by rotating the composite sleeve 17, so that the roller 19 can be disassembled and assembled.
[0025] Preferably, a servo motor 18 is fixedly mounted on the bow arm frame 24, and a drive gear is configured on the rotating shaft of the servo motor 18. A driven gear disk 21 is coaxially fixed on the regular polygonal column 22 for meshing with the drive gear.
[0026] It should be emphasized that the embodiments described in this utility model are illustrative rather than limiting. Therefore, this utility model is not limited to the embodiments described in the specific implementation. Any other implementation methods derived by those skilled in the art based on the technical solutions of this utility model are also within the scope of protection of this utility model.
Claims
1. An ultrasonic-assisted metalworking device, characterized by: The system includes a descaling tank (10) and an ultrasonic cleaner (11) disposed at the lower end of the descaling tank (10). The ultrasonic cleaner (11) cleans the hardware parts immersed in the cleaning solution in the descaling tank (10) using high-frequency waves. It also includes an auxiliary cleaning arm (12) fixedly disposed on the side of the descaling tank (10). The auxiliary cleaning arm (12) contains a sub-component that can move vertically up and down, and a roller (19) is rotatably mounted at the lower end of the sub-component. The roller (19) can be disassembled or assembled relative to the sub-component of the auxiliary cleaning arm (12). When the roller (19) is mounted on the sub-component of the auxiliary cleaning arm (12), it can rotate under the drive of an external motor. The roller (19) has a cavity for accommodating hardware parts. When the ultrasonic cleaner (11) is working, the roller (19)... Synchronous rotation allows the hardware to be processed more evenly by ultrasonic energy, which is more convenient and efficient than the traditional stacking method, and the cleaning is thorough. The auxiliary cleaning arm (12) is also equipped with a synchronous motor (13) for driving.
2. The ultrasonic-assisted machining device according to claim 1, wherein: The auxiliary cleaning arm (12) includes a main arm (23) fixed to the side of the descaling tank (10), and a sliding groove is provided in the main arm (23). The auxiliary cleaning arm (12) also includes a boom (16) with a slider (14). A lead screw (15) is rotatably provided in the main arm (23). A lead screw nut that cooperates with the lead screw (15) is embedded in the slider (14). The lead screw (15) is driven by the synchronous motor (13).
3. The ultrasonic-assisted machining device according to claim 2, wherein: The auxiliary cleaning arm (12) also includes a bow frame (24), which is fixed to the lower end of the boom (16). At each end of the bow frame (24), a composite sleeve (17) is provided. A bearing is provided inside the composite sleeve (17). One end of the roller (19) is threadedly connected to an end cap (20). A regular polygonal column (22) is fixed to the outer end of the end cap (20) and the bottom end of the roller (19) for insertion into the bearing inside the composite sleeve (17).
4. The ultrasonic-assisted machining device according to claim 3, wherein: The outer ring of the bearing inside the composite sleeve (17) is interference-fitted with the inner hole of the composite sleeve (17). The inner ring of the bearing inside the composite sleeve (17) is interference-fitted with a positive polygonal hole rotating sleeve. The positive polygonal column (22) is inserted into the positive polygonal hole rotating sleeve. The roller (19) rotates smoothly through the cooperation of the bearing and the positive polygonal hole rotating sleeve.
5. The ultrasonic-assisted machining device according to claim 4, wherein: The composite sleeve (17) is threadedly connected to the bow arm frame (24). The distance between the two composite sleeves (17) can be adjusted by rotating the composite sleeve (17), so that the roller (19) can be disassembled and assembled.
6. The ultrasonic-assisted machining device according to claim 5, wherein: A servo motor (18) is fixed on the bow arm frame (24), and a drive gear is configured on the shaft of the servo motor (18). A driven gear disk (21) is coaxially fixed on the regular polygonal column (22) for meshing with the drive gear.