Automatic cleaning device for vitrification agent production

Abstract

The utility model discloses an automatic cleaning device for vitrification agent production, which comprises a base plate, the top of the base plate is fixedly provided with a reaction tank, the inside of the reaction tank is rotatably provided with a water spray pipe, and the top of the reaction tank is fixedly provided with a support frame. The rotating assembly can drive the water spraying pipe, the stirring frame and the cleaning scraper to rotate synchronously, the cleaning liquid can uniformly cover the inner wall of the reaction tank and a stirring area through rotation of the water spraying pipe, and the inner wall of the reaction tank can be cleaned and scraped in cooperation with the cleaning scraper rotating together, so that cleaning blind areas are reduced, and cleaning efficiency is improved. Batch pollution caused by insufficient cleaning of a local area is avoided, the stability of product production is guaranteed, the rotating assembly is integrally arranged outside the reaction tank, the problems of abrasion and clamping stagnation caused by long-time contact of the rotating assembly with raw materials are avoided, and long-term stable operation of equipment is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of ceramic agent production technology, specifically to an automatic cleaning device for ceramic agent production. Background Technology

[0002] Phosphate coating agent is a phosphorus-free metal surface treatment agent, mainly used in the pretreatment process of metals such as steel and aluminum before coating. It replaces the traditional phosphating solution and forms a nano-ceramic coating through chemical conversion, improving surface adhesion and corrosion resistance.

[0003] The prior art provides a reaction vessel for producing ceramic additives (publication number CN219722904U), including a vessel body, which is spherical. A support platform is provided on the top of the vessel body, and a drive mechanism is provided on the support platform. A liquid inlet pipe is rotatably connected to the support platform, penetrating and extending into the vessel body. A stirring unit is provided at the bottom end of the liquid inlet pipe, and a self-rotating cleaning component is provided on the stirring unit. The cleaning component is located at the center of the spherical vessel body. The drive mechanism includes a first motor fixedly connected to the support platform. This invention can automatically clean different positions on the inner wall of the vessel body by rotating the scraper itself and driving the cleaning component to rotate through the stirring unit, achieving a thorough cleaning effect. At the same time, with the help of the cleaning liquid, the rotation of the stirring rod itself can clean the raw materials adhering to the stirring rod. Compared with the prior art, it completely avoids the time spent on disassembly and installation, and has strong practicality.

[0004] Based on the above patent search, in actual use, the first and second gears are exposed inside the reactor body. Long-term contact with the ceramic agent raw material may cause gear wear or jamming. At the same time, the cleaning component does not cover the inner top of the spherical reactor body enough, which can easily form a cleaning blind spot, resulting in inadequate cleaning. Therefore, we need to propose an automatic cleaning device for ceramic agent production. Utility Model Content

[0005] The purpose of this invention is to provide an automatic cleaning device for the production of ceramic agents. Through the arrangement of a water spray pipe, a rotating component and a cleaning scraper, the rotating component drives the water spray pipe and the cleaning scraper to rotate synchronously. The rotation of the water spray pipe allows the cleaning liquid to evenly cover the inner wall of the reaction tank and the stirring area. In conjunction with the cleaning scraper that rotates with it, the inner wall of the reaction tank can be cleaned and scraped, thereby reducing blind spots in cleaning and solving the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automatic cleaning device for producing ceramic precipitator includes a base plate, a reaction vessel fixedly mounted on the top of the base plate, a water spray pipe rotatably mounted inside the reaction vessel, a support frame fixedly mounted on the top of the reaction vessel, and a stirring frame fixedly mounted on the outside of the water spray pipe.

[0008] The top of the support frame is equipped with a rotating assembly that drives the water spray pipe to rotate, and two sets of cleaning scrapers for cleaning the inner wall of the reaction tank are symmetrically fixed on the outer side of the water spray pipe.

[0009] Preferably, the rotating assembly includes a motor fixedly mounted on the top of the support frame, the output end of the motor being fixedly connected to a rotating rod via a coupling, the rotating rod being rotatably mounted on the inner top of the support frame, a first gear being fixedly mounted on the outer side of the rotating rod, and a second gear being fixedly mounted on the outer side of the water spray pipe, the first gear meshing with the second gear.

[0010] Preferably, the support frame is arranged in an U-shape, and the bottom end of the rotating rod is rotatably mounted on the top of the reaction vessel.

[0011] Preferably, the cleaning scraper is U-shaped, and the outer wall of the cleaning scraper is in contact with the inner wall of the reaction vessel.

[0012] Preferably, a water tank is fixedly installed on the top of the substrate, and a water pump is fixedly installed on the top of the substrate. The water inlet of the water pump is connected to one side of the water tank through an inlet pipe, and the water outlet of the water pump is connected to an outlet pipe. The end of the outlet pipe away from the water pump is connected to the top of a spray pipe. The top of the spray pipe is rotatably installed inside the outlet pipe, and multiple sets of nozzles are connected to the outside of the spray pipe.

[0013] Preferably, two sets of clamps are provided on the outside of the water outlet pipe, and both sets of clamps are fixedly installed on the outside of the reaction tank.

[0014] Preferably, the top of the reaction vessel is connected to a feed pipe, and the bottom of the reaction vessel is connected to a discharge pipe.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes a water spray pipe, a rotating assembly, and a cleaning scraper. The rotating assembly drives the water spray pipe, stirring frame, and cleaning scraper to rotate synchronously. The rotation of the water spray pipe ensures that the cleaning solution can evenly cover the inner wall of the reaction tank and the stirring area. Combined with the cleaning scraper that rotates with it, the inner wall of the reaction tank can be cleaned and scraped, thereby reducing blind spots and avoiding batch contamination caused by insufficient cleaning in certain areas, thus ensuring the stability of product production. The rotating assembly is set entirely outside the reaction tank, avoiding wear and jamming problems caused by prolonged contact with raw materials, thus ensuring long-term stable operation of the equipment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a cross-sectional schematic diagram of the reaction vessel of this utility model;

[0019] Figure 3 This is a schematic diagram of the rotating component and cleaning scraper of this utility model.

[0020] In the diagram: 1. Substrate; 2. Reaction vessel; 3. Water spray pipe; 4. Support frame; 5. Stirring frame; 6. Rotating assembly; 61. Motor; 62. Rotating rod; 63. First gear; 64. Second gear; 7. Cleaning scraper; 8. Water tank; 9. Water pump; 10. Water outlet pipe; 11. Nozzle; 12. Clamping block; 13. Feed pipe; 14. Discharge pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 This utility model provides a technical solution:

[0023] An automatic cleaning device for producing ceramic caustic agents includes a substrate 1, a reaction tank 2 fixedly mounted on the top of the substrate 1, a water spray pipe 3 rotatably mounted inside the reaction tank 2, a support frame 4 fixedly mounted on the top of the reaction tank 2, and a stirring frame 5 fixedly mounted on the outside of the water spray pipe 3.

[0024] The top of the support frame 4 is equipped with a rotating component 6 that drives the water spray pipe 3 to rotate. Two sets of cleaning scrapers 7 are symmetrically fixed on the outside of the water spray pipe 3 to clean the inner wall of the reaction tank 2.

[0025] Specifically, the rotating assembly 6 includes a motor 61 fixedly mounted on the top of the support frame 4. The output end of the motor 61 is fixedly connected to a rotating rod 62 via a coupling. The rotating rod 62 is rotatably mounted on the inner top of the support frame 4. A first gear 63 is fixedly mounted on the outer side of the rotating rod 62, and a second gear 64 is fixedly mounted on the outer side of the water spray pipe 3. The first gear 63 and the second gear 64 mesh. Through the setting of the rotating assembly 6, the motor 61 can be a YVP-112M-4 variable frequency speed control motor. The motor 61 drives the rotating rod 62 to rotate via the coupling. The first gear 63 on the rotating rod 62 meshes with the second gear 64 on the outer side of the water spray pipe 3, thereby driving the water spray pipe 3 to rotate inside the reaction tank 2, so that the cleaning liquid can evenly cover the inner wall of the reaction tank 2 and the stirring area. The rotating assembly 6 is set outside the reaction tank 2, which can avoid wear and jamming caused by long-term contact with raw materials, thereby ensuring the long-term stable operation of the equipment.

[0026] Preferably, the support frame 4 is arranged in an U-shape, and the bottom end of the rotating rod 62 is rotatably mounted on the top of the reaction vessel 2. Through the arrangement of the support frame 4, the U-shaped support frame 4 forms a rigid frame by surrounding it on three sides, which can effectively disperse the torque and vibration transmitted by the rotating rod 62, thereby ensuring the stable operation of the rotating component 6. At the same time, the open arrangement of the U-shaped support frame 4 also makes it easy to observe the operating status of the rotating component 6, and if any abnormality occurs, it can be repaired in time.

[0027] In a further preferred embodiment, the cleaning scraper 7 is U-shaped, and the outer wall of the cleaning scraper 7 is in contact with the inner wall of the reaction vessel 2. By setting the cleaning scraper 7, the U-shaped cleaning scraper 7 is arranged around three sides, which can increase the contact area between the cleaning scraper 7 and the inner wall of the reaction vessel 2. Through the rotational movement, a continuous scraping path is formed, which can realize the simultaneous cleaning treatment of the top, bottom and all sides of the inner wall of the reaction vessel 2, effectively reducing cleaning blind spots, avoiding batch contamination caused by insufficient cleaning in local areas, and thus ensuring the stability of product production.

[0028] A water tank 8 is fixedly installed on the top of the substrate 1, and a water pump 9 is fixedly installed on the top of the substrate 1. The water inlet of the water pump 9 is connected to one side of the water tank 8 through the water inlet pipe, and the water outlet of the water pump 9 is connected to the water outlet pipe 10. The end of the water outlet pipe 10 away from the water pump 9 is connected to the top of the spray pipe 3. The top of the spray pipe 3 is rotatably installed inside the water outlet pipe 10, and multiple sets of nozzles 11 are connected to the outside of the spray pipe 3. With the arrangement of the water tank 8, water pump 9, water outlet pipe 10 and nozzles 11, the water pump 9 can be a CDLF4-20 stainless steel centrifugal pump. The water pump 9 delivers the cleaning liquid in the water tank 8 to the spray pipe 3 through the water inlet pipe and the water outlet pipe 10. During the rotation, the multiple sets of nozzles 11 on the outside of the spray pipe 3 spray the cleaning liquid evenly onto the inner wall of the reaction tank 2 and the stirring area. The multiple sets of nozzles 11 are distributed around the spray pipe 3 to form a multi-angle cross spray pattern, which can cover different areas of the inner wall of the reaction tank 2, thereby effectively removing the residue of the ceramic agent.

[0029] Specifically, two sets of locking blocks 12 are provided on the outside of the water outlet pipe 10. Both sets of locking blocks 12 are fixedly installed on the outside of the reaction tank 2. Through the setting of the locking blocks 12, the locking blocks 12 firmly fix the water outlet pipe 10 to the outside of the reaction tank 2, preventing the water outlet pipe 10 from shaking or shifting, thereby ensuring a stable and reliable water circuit connection.

[0030] Preferably, the top of the reaction tank 2 is connected to a feed pipe 13, and the bottom of the reaction tank 2 is connected to a discharge pipe 14. Through the setting of the feed pipe 13 and the discharge pipe 14, the feed pipe 13 at the top facilitates the injection of ceramic agent raw materials, while the discharge pipe 14 at the bottom not only facilitates the discharge of ceramic agent raw materials, but also facilitates the discharge of wastewater after cleaning.

[0031] Working principle: When this utility model is in use, the motor 61 and water pump 9 are started. The motor 61 drives the rotating rod 62 to rotate through the coupling. The first gear 63 on the rotating rod 62 meshes with the second gear 64 on the outside of the spray pipe 3, driving the spray pipe 3 to rotate inside the reaction tank 2. At the same time, the water pump 9 delivers the cleaning liquid in the water tank 8 to the spray pipe 3 through the inlet and outlet pipes 10. During the rotation, the multiple sets of nozzles 11 on the outside of the spray pipe 3 spray the cleaning liquid evenly onto the inner wall of the reaction tank 2 and the stirring area. The rotating connection at the top of the spray pipe 3 ensures a continuous supply of liquid without affecting the rotation function. When the spray pipe 3 rotates, the two sets of symmetrically installed U-shaped cleaning scrapers 7 move close to the inner wall of the reaction tank 2, removing the residues attached to the inner wall through mechanical scraping, thereby achieving efficient cleaning and reducing blind spots.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic cleaning device for the production of a ceram agent, comprising a base plate (1), characterized in that: A reaction vessel (2) is fixedly installed on the top of the substrate (1), a water spray pipe (3) is rotatably installed inside the reaction vessel (2), a support frame (4) is fixedly installed on the top of the reaction vessel (2), and a stirring frame (5) is fixedly installed on the outside of the water spray pipe (3). The top of the support frame (4) is provided with a rotating component (6) that drives the water spray pipe (3) to rotate. Two sets of cleaning scrapers (7) for cleaning the inner wall of the reaction tank (2) are symmetrically fixed on the outside of the water spray pipe (3).

2. The automatic cleaning device for a ceram agent production according to claim 1, characterized in that: The rotating assembly (6) includes a motor (61) fixedly mounted on the top of the support frame (4). The output end of the motor (61) is fixedly connected to a rotating rod (62) via a coupling. The rotating rod (62) is rotatably mounted on the inner top of the support frame (4). A first gear (63) is fixedly mounted on the outer side of the rotating rod (62), and a second gear (64) is fixedly mounted on the outer side of the water spray pipe (3). The first gear (63) and the second gear (64) mesh.

3. The automatic cleaning device for a ceram agent production according to claim 2, characterized in that: The support frame (4) is arranged in a U-shape, and the bottom end of the rotating rod (62) is rotatably mounted on the top of the reaction vessel (2).

4. The automatic cleaning device for a ceram agent production according to claim 1, characterized in that: The cleaning scraper (7) is arranged in a U-shape, and the outer wall of the cleaning scraper (7) is in contact with the inner wall of the reaction vessel (2).

5. The automatic cleaning device for a ceram agent production according to claim 1, characterized in that: A water tank (8) is fixedly installed on the top of the substrate (1), and a water pump (9) is fixedly installed on the top of the substrate (1). The water inlet of the water pump (9) is connected to one side of the water tank (8) through a water inlet pipe. The water outlet of the water pump (9) is connected to a water outlet pipe (10). The end of the water outlet pipe (10) away from the water pump (9) is connected to the top of the water spray pipe (3). The top of the water spray pipe (3) is rotatably installed inside the water outlet pipe (10). Multiple sets of nozzles (11) are connected to the outside of the water spray pipe (3).

6. The automatic cleaning device for a ceram agent production according to claim 5, characterized in that: Two sets of clamps (12) are provided on the outside of the water outlet pipe (10), and both sets of clamps (12) are fixedly installed on the outside of the reaction tank (2).

7. The automatic cleaning device for a ceram agent production according to claim 1, characterized in that: The top of the reaction vessel (2) is connected to a feed pipe (13), and the bottom of the reaction vessel (2) is connected to a discharge pipe (14).

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