Cooling equipment for aluminum profile machining

Abstract

The utility model relates to the technical field of aluminum profile cooling, in particular to cooling equipment for aluminum profile machining, extruded aluminum profiles are conveyed into a cooling box through a conveying component, then a spraying assembly is started, the spraying assembly sprays water in a water tank on the aluminum profiles, and the aluminum profiles are cooled. The cooled aluminum profile is conveyed out through the conveying component, when the aluminum profile is conveyed out, water stains attached to the surface of the aluminum profile are blown off through the water removal component, the aluminum profile is kept dry, water is recycled, meanwhile, the steam pump is started, the steam pump sucks high-temperature steam generated by cooling into the condensation box through an air suction hopper and an air suction pipe, and the condensation box is cooled through the air suction hopper and the air suction pipe. High-temperature steam is condensed into water through the condenser, the condensed water flows back into the water tank through the return pipe, waste of water resources is reduced, gas is discharged through the gas outlet cylinder, harmful substances in the gas are filtered through the filter screen during discharging, and therefore the problem that the high-temperature steam cannot be collected and treated is solved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile cooling technology, and in particular to a cooling and temperature reduction device for aluminum profile processing. Background Technology

[0002] Aluminum profiles are irregularly shaped materials made primarily of aluminum through processes such as extrusion and oxidation. They are lightweight, corrosion-resistant, and easy to process. Industrial aluminum profiles, after surface oxidation treatment, have an attractive appearance and are resistant to dirt. Assembly requires no welding, making them environmentally friendly and easy to disassemble and transport.

[0003] Aluminum profiles are aluminum alloy products manufactured through an extrusion molding process. The core process involves heating an aluminum rod to approximately 480°C and forcing the softened aluminum through die holes under high pressure to form a profile with a specific cross-sectional shape. After the aluminum profile is extruded from the extruder, its surface needs to be cooled to dissipate heat.

[0004] However, when existing cooling equipment is used, the water sprayed onto the high-temperature aluminum profile will vaporize due to the high temperature. The high-temperature steam contains aluminum particles or aluminum vapor, and it is impossible to collect and process the high-temperature steam. As a result, the high-temperature steam will drift into the air. These substances are easily accumulated in the body after being inhaled. Long-term exposure may lead to diseases such as damage to the nervous system, anemia, and osteoporosis, making it inconvenient to use. Utility Model Content

[0005] The purpose of this invention is to provide a cooling and heat-reducing device for aluminum profile processing, which solves the problem of not being able to collect and process high-temperature steam.

[0006] To achieve the above objectives, this utility model provides a cooling and heat dissipation device for aluminum profile processing, comprising a support frame, an installation assembly, and a spray assembly. The installation assembly includes a cooling box, a water tank, a suction hopper, a suction pipe, a steam pump, a condensing box, a condenser, a return pipe, an exhaust pipe, a filter screen, a conveying component, and a dewatering component. The cooling box is fixedly connected to the support frame and located on one side of the support frame. The water tank is fixedly connected to the cooling box and located inside the cooling box. The suction hopper communicates with the cooling box and is located on one side of the cooling box. The suction pipe communicates with the suction hopper and is located on one side of the suction hopper. The steam pump communicates with the suction pipe and is located at one end of the suction pipe. The condensing box is fixedly connected to the cooling box and communicates with the steam pump. The condenser is fixedly connected to the condensing box and located inside the condensing box. One end of the return pipe communicates with the condensing box, and the other end communicates with the water tank. The exhaust pipe communicates with the condensing box and is located inside the condensing box. On one side of the chamber, the filter screen is fixedly connected to the exhaust cylinder, the conveying component is connected to the cooling chamber, and the dewatering component is connected to the cooling chamber. During use, the extruded aluminum profile is conveyed into the cooling chamber via the conveying component. When the spraying assembly is activated, it sprays water from the water tank onto the aluminum profile to cool it. The cooled aluminum profile is then conveyed out via the conveying component. During this process, the dewatering component blows off any water stains adhering to the surface of the aluminum profile, keeping it dry and recycling the water. Simultaneously, the steam pump is activated, drawing high-temperature steam generated during cooling into the condenser chamber through the suction bucket and suction pipe. The high-temperature steam is then condensed into water by the condenser, and the condensate flows back into the water tank through the return pipe, reducing water waste. The gas is discharged through the exhaust cylinder, and during discharge, the filter screen filters out harmful substances from the gas, thus solving the problem of not being able to collect and process high-temperature steam.

[0007] The conveying component includes a conveying roller and a drive motor. The conveying roller is rotatably connected to the cooling box and passes through the cooling box. The drive motor is fixedly connected to the cooling box, and the output end of the drive motor is connected to the conveying roller.

[0008] The water removal component includes a water removal fan, an air guide duct, and an annular air knife. The water removal fan is fixedly connected to the cooling box and located on one side of the cooling box. The air guide duct is connected to the water removal fan and passes through the cooling box. The annular air knife is connected to the air guide duct.

[0009] The spray assembly includes an annular diverter pipe, a nozzle, and a flow guide component. The annular diverter pipe is fixedly connected to the cooling tank and is located inside the cooling tank. The nozzle is connected to the annular diverter pipe and is located inside the annular diverter pipe. The flow guide component is connected to the water tank.

[0010] The flow guiding component includes a water pump and a flow guiding pipe. The water pump is fixedly connected to the water tank and located inside the water tank. One end of the flow guiding pipe is connected to the water pump, and the other end of the flow guiding pipe is connected to the annular diversion pipe.

[0011] This utility model discloses a cooling and heat dissipation device for aluminum profile processing, comprising a support frame, an installation assembly, and a spray assembly. The installation assembly includes a cooling box, a water tank, an air intake hopper, an air intake pipe, a steam pump, a condenser box, a condenser, a return pipe, an air outlet, a filter screen, a conveying component, and a dewatering component. The conveying component includes a conveying roller and a drive motor. The dewatering component includes a dewatering fan, an air guide pipe, and an annular air knife. The spray assembly includes an annular diverter pipe, nozzles, and a flow guiding component. The flow guiding component includes a water pump and a flow guiding pipe. The cooling box is fixedly connected to the support frame and positioned... On one side of the support frame, the water tank is fixedly connected to the cooling tank and located inside the cooling tank. The suction hopper is connected to the cooling tank and located on one side of the cooling tank. The suction pipe is connected to the suction hopper and located on one side of the suction hopper. The steam pump is connected to the suction pipe and located at one end of the suction pipe. The condenser is fixedly connected to the cooling tank and connected to the steam pump. The condenser is fixedly connected to the condenser and located inside the condenser. One end of the return pipe is connected to the condenser. The other end of the pipe is connected to the water tank, the air outlet is connected to the condenser and located on one side of the condenser, the filter screen is fixedly connected to the air outlet, the conveying component is connected to the cooling box, and the dewatering component is connected to the cooling box. In use, the extruded aluminum profile is conveyed into the cooling box via the conveying component. When the spray assembly is activated, it sprays water from the water tank onto the aluminum profile to cool it. The cooled aluminum profile is then conveyed out via the conveying component. During conveying, it passes through the dewatering component... The water-cooling component blows off water stains adhering to the surface of the aluminum profile, keeping it dry and recycling the water. Simultaneously, the steam pump is activated, drawing high-temperature steam generated during cooling into the condenser through the suction hopper and suction pipe. The high-temperature steam is then condensed into water by the condenser, and the condensate flows back to the water tank through the return pipe, reducing water waste. The gas is discharged through the exhaust pipe, and harmful substances in the gas are filtered out by the filter screen during discharge, thus solving the problem of not being able to collect and process high-temperature steam. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of the cooling and heat dissipation equipment for aluminum profile processing according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram showing the connection between the condenser and the condenser box of the cooling and heat-reducing equipment for aluminum profile processing according to the first embodiment of this utility model.

[0015] Figure 3 This is a schematic diagram showing the connection between the annular air knife and the air duct of the cooling and heat-reducing device for aluminum profile processing according to the first embodiment of this utility model.

[0016] Figure 4 This is a schematic diagram of a cooling and heat-reducing device for aluminum profile processing according to the second embodiment of this utility model.

[0017] In the diagram: 101-Support frame, 102-Cooling box, 103-Water tank, 104-Suction hopper, 105-Suction pipe, 106-Steam pump, 107-Condensation box, 108-Condenser, 109-Return pipe, 110-Outlet pipe, 111-Filter screen, 112-Conveyor roller, 113-Drive motor, 114-Water removal fan, 115-Air guide pipe, 116-Annular air knife, 201-Annular diverter pipe, 202-Nozzle, 203-Water pump, 204-Guide pipe. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] The first embodiment of this application is as follows:

[0020] Please see Figures 1-3 , Figure 1 This is a schematic diagram of the overall structure of the cooling and heat dissipation equipment for aluminum profile processing according to the first embodiment of this utility model. Figure 2 This is a schematic diagram showing the connection between the condenser and the condenser box of the cooling and heat dissipation equipment for aluminum profile processing according to the first embodiment of this utility model. Figure 3This is a schematic diagram of the connection between the annular air knife and the air guide pipe of the cooling and heat-reducing device for aluminum profile processing according to the first embodiment of this utility model. The cooling and heat-reducing device for aluminum profile processing includes a support frame 101, an installation assembly, and a spray assembly. The installation assembly includes a cooling box 102, a water tank 103, an air suction hopper 104, an air suction pipe 105, a steam pump 106, a condensation box 107, a condenser 108, a return pipe 109, an air outlet 110, a filter screen 111, a conveying component, and a water removal component. The conveying component includes a conveying roller 112 and a drive motor 113. The water removal component includes a water removal fan 114, an air guide pipe 115, and an annular air knife 116. The aforementioned solution solves the problem of not being able to collect and process high-temperature steam and also solves the problem of cooling and heat-reducing aluminum profiles.

[0021] In this specific embodiment, during use, the extruded aluminum profile is conveyed into the cooling box 102 via the conveying component. The spraying assembly is then activated, spraying water from the water tank 103 onto the aluminum profile to cool it. The cooled aluminum profile is then conveyed out via the conveying component. During this process, the dewatering component blows off any water stains adhering to the surface of the aluminum profile, keeping it dry and recycling the water. Simultaneously, the steam pump 106 is activated, drawing high-temperature steam generated during cooling into the condensing box 107 via the suction hopper 104 and suction pipe 105. The high-temperature steam is then condensed into water by the condenser 108, and the condensate flows back into the water tank 103 via the return pipe 109, reducing water waste. Gas is discharged through the exhaust pipe 110, where it is filtered through the filter screen 111 to remove harmful substances, thus solving the problem of not being able to collect and process the high-temperature steam.

[0022] The cooling tank 102 is fixedly connected to the support frame 101 and located on one side of the support frame 101. The water tank 103 is fixedly connected to the cooling tank 102 and located inside the cooling tank 102. The suction hopper 104 is connected to the cooling tank 102 and located on one side of the cooling tank 102. The suction pipe 105 is connected to the suction hopper 104 and located on one side of the suction hopper 104. The steam pump 106 is connected to the suction pipe 105 and located at one end of the suction pipe 105. The condenser 107 is fixedly connected to the cooling tank 102 and connected to the steam pump 106. The condenser 108 is connected to the condenser 102. 7. A fixed connection is established and located inside the condenser 107. One end of the return pipe 109 is connected to the condenser 107, and the other end is connected to the water tank 103. The air outlet 110 is connected to the condenser 107 and located on one side of the condenser 107. The filter screen 111 is fixedly connected to the air outlet 110. The conveying component is connected to the cooling box 102. The water removal component is connected to the cooling box 102. The cooling box 102 is located on the upper side of the support frame 101. The water tank 103 is located inside the cooling box 102. The dust collection hopper penetrates the upper side of the cooling box 102. The suction pipe 105 connects the steam pump 10 6 is connected to the suction hopper 104, the condenser 107 is connected to the steam pump 106 and fixedly connected to the cooling box 102, the condenser 108 is located inside the condenser 107, the return pipe 109 passes through the cooling box 102, the exhaust pipe 110 is located in the condenser 107 away from the cooling box 102, and the filter screen 111 is located inside the exhaust pipe. In use, the extruded aluminum profile is conveyed into the cooling box 102 by the conveying component. When the spray assembly is activated, water from the water tank 103 is sprayed onto the aluminum profile to cool it. The cooled aluminum profile then passes through the conveying component... When the aluminum profile is conveyed out, the water stains adhering to the surface are blown off by the dewatering component, keeping the aluminum profile dry and recycling the water. At the same time, the steam pump 106 is started. The steam pump 106 draws the high-temperature steam generated by cooling into the condenser box 107 through the suction bucket 104 and the suction pipe 105. The high-temperature steam is then condensed into water by the condenser 108. The condensate flows back to the water tank 103 through the return pipe 109, reducing water waste. The gas is discharged through the exhaust pipe 110. When discharged, the gas passes through the filter screen 111 to filter out harmful substances, thus solving the problem of not being able to collect and process high-temperature steam.

[0023] Secondly, the conveyor roller 112 is rotatably connected to the cooling box 102 and passes through the cooling box 102; the drive motor 113 is fixedly connected to the cooling box 102, the output end of the drive motor 113 is connected to the conveyor roller 112, the conveyor roller 112 passes through the cooling box 102, and the drive motor 113 is located on the side of the cooling box 102 away from the condensation box 107. When the drive motor 113 is started, the drive motor 113 drives the conveyor roller 112 to rotate, and the conveyor roller 112 conveys the extruded aluminum profile into the cooling box 102.

[0024] Then, the dewatering fan 114 is fixedly connected to the cooling box 102 and located on one side of the cooling box 102; the air guide pipe 115 is connected to the dewatering fan 114 and passes through the cooling box 102; the annular air knife 116 is connected to the air guide pipe 115. The dewatering fan 114 is located on the upper side of the cooling box 102, the air guide pipe 115 passes through the cooling box 102, and the annular air knife 116 is located at the lower end of the air guide pipe 115. When the dewatering fan 114 is started, the dewatering fan 114 blows air into the annular air knife 116 through the air guide pipe 115, and then blows the air out through the annular air knife 116. The blown air blows off the water stains attached to the surface of the aluminum profile, keeping the aluminum profile dry and recycling the water.

[0025] When using the cooling and heat-reducing equipment for aluminum profile processing in this embodiment, the drive motor 113 is started, and the drive motor 113 drives the conveyor roller 112 to rotate. The conveyor roller 112 conveys the extruded aluminum profile into the cooling box 102. Then, the spray assembly is started, and the spray assembly sprays water from the water tank 103 onto the aluminum profile to cool it down. The cooled aluminum profile is then conveyed out through the conveyor roller 112. When it is conveyed out, the dewatering fan 114 is started, and the dewatering fan 114 blows air into the annular air knife 116 through the air guide pipe 115. The air is then blown out through the annular air knife 116. The blown air removes water stains from the surface of the aluminum profile, keeping it dry and allowing for water recycling. Simultaneously, the steam pump 106 is activated, drawing high-temperature steam generated during cooling into the condenser 107 via the suction hopper 104 and suction pipe 105. The steam is then condensed into water by the condenser 108, and the condensate flows back to the water tank 103 via the return pipe 109, reducing water waste. The gas is discharged through the exhaust pipe 110, where it passes through the filter screen 111 to remove harmful substances, thus solving the problem of not being able to collect and process the high-temperature steam.

[0026] The second embodiment of this application is as follows:

[0027] Please see Figure 4 , Figure 4 This is a schematic diagram of a cooling and heat-reducing device for aluminum profile processing according to the second embodiment of the present invention. Based on the first embodiment, the cooling and heat-reducing device for aluminum profile processing in this embodiment further includes a spray assembly. The spray assembly includes an annular diversion pipe 201, a nozzle 202, and a flow guiding component. The flow guiding component includes a water pump 203 and a flow guiding pipe 204.

[0028] In this specific embodiment, the flow guiding component is activated, which guides the water in the water tank 103 into the annular diversion pipe 201. The annular diversion pipe 201 then distributes the water to each of the nozzles 202, which spray the water onto the aluminum profile to cool it down.

[0029] The annular diversion pipe 201 is fixedly connected to the cooling tank 102 and located inside the cooling tank 102; the nozzle 202 is connected to the annular diversion pipe 201 and located inside the annular diversion pipe 201; the flow guiding component is connected to the water tank 103. The annular diversion pipe 201 is located inside the cooling tank 102. There are multiple nozzles 202, each located inside the annular diversion pipe 201. When the flow guiding component is activated, it guides the water in the water tank 103 into the annular diversion pipe 201. The annular diversion pipe 201 then distributes the water to each nozzle 202. The nozzles 202 spray water onto the aluminum profile to cool it down.

[0030] Secondly, the water pump 203 is fixedly connected to the water tank 103 and located inside the water tank 103; one end of the guide pipe 204 is connected to the water pump 203, and the other end of the guide pipe 204 is connected to the annular diversion pipe 201. The water pump 203 is located at the bottom inside the water tank 103. The lower end of the guide pipe 204 is connected to the water pump 203, and the upper end of the guide pipe 204 is connected to the annular diversion pipe 201. When the water pump 203 is started, the water pump 203 guides the water in the water tank 103 into the annular diversion pipe 201 through the guide pipe 204.

[0031] When using the cooling and heat dissipation equipment for aluminum profile processing in this embodiment, the water pump 203 is started. The water pump 203 guides the water in the water tank 103 into the annular diversion pipe 201 through the guide pipe 204. The annular diversion pipe 201 distributes the water to each of the nozzles 202. The nozzles 202 spray water onto the aluminum profile to cool it down.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A cooling and heat dissipation device for aluminum profile processing, comprising a support frame and a spray assembly, characterized in that: It also includes installation components; The installation assembly includes a cooling box, a water tank, an air intake hopper, an air intake pipe, a steam pump, a condenser box, a condenser, a return pipe, an exhaust pipe, a filter screen, a conveying component, and a dewatering component. The cooling box is fixedly connected to the support frame and located on one side of the support frame. The water tank is fixedly connected to the cooling box and located inside the cooling box. The air intake hopper communicates with the cooling box and is located on one side of the cooling box. The air intake pipe communicates with the air intake hopper and is located on one side of the air intake hopper. The steam pump communicates with the air intake pipe and is located at one end of the air intake pipe. The condenser box is fixedly connected to the cooling box and communicates with the steam pump. The condenser is fixedly connected to the condenser box and is located inside the condenser box. One end of the return pipe communicates with the condenser box, and the other end of the return pipe communicates with the water tank. The exhaust pipe communicates with the condenser box and is located on one side of the condenser box. The filter screen is fixedly connected to the exhaust pipe. The conveying component is connected to the cooling box, and the dewatering component is connected to the cooling box.

2. The cooling and heat dissipation equipment for aluminum profile processing as described in claim 1, characterized in that: The conveying component includes a conveying roller and a drive motor. The conveying roller is rotatably connected to the cooling box and passes through the cooling box. The drive motor is fixedly connected to the cooling box, and the output end of the drive motor is connected to the conveying roller.

3. The cooling and heat dissipation equipment for aluminum profile processing as described in claim 1, characterized in that: The dewatering component includes a dewatering fan, an air duct, and an annular air knife. The dewatering fan is fixedly connected to the cooling box and located on one side of the cooling box. The air duct is connected to the dewatering fan and passes through the cooling box. The annular air knife is connected to the air duct.

4. The cooling and heat dissipation equipment for aluminum profile processing as described in claim 1, characterized in that: The spray assembly includes an annular splitter pipe, a nozzle, and a flow guide component. The annular splitter pipe is fixedly connected to the cooling tank and is located inside the cooling tank. The nozzle communicates with the annular splitter pipe and is located inside the annular splitter pipe. The flow guide component is connected to the water tank.

5. The cooling and heat dissipation equipment for aluminum profile processing as described in claim 4, characterized in that: The flow guiding component includes a water pump and a flow guiding pipe. The water pump is fixedly connected to the water tank and located inside the water tank. One end of the flow guiding pipe is connected to the water pump, and the other end of the flow guiding pipe is connected to the annular diversion pipe.

Images