Turntable tapping machine

Abstract

The utility model discloses a turntable tapping machine which comprises a supporting base, a working turntable, a tapping assembly and a material taking assembly, the working turntable rotates in the middle of the supporting base, four sets of machining stations are arranged on the edge of the working turntable and are distributed at equal intervals, and the fixed end of the tapping assembly is fixed to the rear end of the supporting base. The working end of the tapping assembly is located above the working rotary disc, the material taking assembly is located on one side of the supporting base, and a magnet assembly is installed on the material taking assembly and transversely moves between the working rotary disc and the outer side of the supporting base. According to the turntable tapping machine, tapping and material receiving are automatically carried out, the situation of missing tapping is reduced, machining assemblies on the front face and the back face are arranged, the equipment space is efficiently utilized, product replacement is fast and convenient, meanwhile, direction fool-proof of the machining assemblies is considered, the production process is simplified, the production efficiency is improved, and the labor intensity is reduced; the tapping device is suitable for tapping production processes of products in the manufacturing industry.

Description

Technical Field

[0001] This utility model relates to the technical field of tapping equipment, and in particular to a rotary tapping machine. Background Technology

[0002] Currently, during the tapping process, the operator places the box containing the product next to the tapping machine, removes the product from the box and places it into the machine's fixture, then manually controls the machine to tap downwards. Once the machine is lifted, the operator manually removes the tapped product and places it into the finished product basket next to it. This process is time-consuming, involves many steps, and carries the risk of missed tapping by the operator. Utility Model Content

[0003] One objective of this invention is to provide a rotary tapping machine that solves the problems of missed tapping and low efficiency in manual production, thereby improving production efficiency and simplifying the production process.

[0004] To achieve this objective, the present invention adopts the following technical solution:

[0005] A rotary tapping machine includes a support base, a working rotary table, a tapping assembly, and a material handling assembly. The working rotary table rotates in the middle of the support base. Four processing stations are arranged along the edge of the working rotary table, and the four processing stations are evenly distributed. The fixed end of the tapping assembly is fixed to the rear end of the support base, and the working end of the tapping assembly is located above the working rotary table. The material handling assembly is located on one side of the support base, and a magnet assembly is installed on the material handling assembly. The magnet assembly moves laterally between the working rotary table and the outer side of the support base.

[0006] As a preferred technical solution, the processing station is provided with a processing component, which includes a component base plate, a component mounting plate, and a fixture. The component base plate is provided with positioning posts around its perimeter, and the component mounting plate is provided with positioning holes at its corners. The positioning posts are inserted into the positioning holes. The component mounting plate is provided with pins, which are inserted into the fixture for positioning. The fixture is distributed above and below the component mounting plate.

[0007] As a preferred technical solution, support columns are fixed on both sides of the component base plate, the upper end of the support columns supports the component mounting plate, and handles are installed on the side of the component mounting plate.

[0008] As a preferred technical solution, a protective frame is installed on the upper surface of the support base, the working turntable is located inside the protective frame, a turntable motor is installed between the protective frame and the support base, and a reducer is connected to the drive end of the turntable motor. The reducer drives the working turntable after passing through the protective frame.

[0009] As a preferred technical solution, the front end of the protective frame is equipped with an emergency stop switch and a double-press start switch.

[0010] As a preferred technical solution, an oil pipe is installed on the support base, and an oil valve and an oil tank are installed at the upper end of the oil pipe. The oil tank is connected to the tapping assembly.

[0011] As a preferred technical solution, the material handling assembly includes a material handling bracket, and a guide optical axis is horizontally mounted on the upper end of the material handling bracket. The magnet assembly includes a magnet mounting plate, and the magnet mounting plate is slidably connected along the guide optical axis.

[0012] As a preferred technical solution, a magnetic cylinder is fixed on the magnetic mounting plate, a magnetic mounting base is connected to the driving end of the magnetic cylinder, a magnetic guide rail is horizontally fixed on the magnetic mounting base, a suction cup electromagnet is mounted on the magnetic guide rail, a locking nut is rotatably connected to the suction cup electromagnet, and the locking nut is threaded to one side of the magnetic guide rail.

[0013] As a preferred technical solution, an air source assembly is installed on one side of the support base, and a control box touch screen is fixed at the corner of the support base.

[0014] The beneficial effects of this utility model are as follows: It provides a rotary tapping machine that automates tapping and material collection, reducing missed tapping. The front and back processing components are set up to make efficient use of equipment space, enabling quick and convenient product replacement. At the same time, it takes into account the direction of the processing components to prevent mistakes, simplifying the production process, improving production efficiency, and reducing labor intensity. It is suitable for tapping production processes of products in the manufacturing industry. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of a rotary tapping machine as described in the embodiment;

[0017] Figure 2 This is a schematic diagram of the rotary tapping machine's rotary part as described in the embodiment;

[0018] Figure 3 This is a schematic diagram of the tapping assembly of a rotary tapping machine as described in the embodiment;

[0019] Figure 4 This is a schematic diagram of the material handling assembly of a rotary tapping machine as described in the embodiment;

[0020] Figure 5 This is an exploded view of the processing components of a rotary tapping machine as described in the embodiment.

[0021] Figures 1 to 5 middle:

[0022] 1. Support base; 2. Turntable; 3. Tapping assembly; 4. Material handling assembly; 5. Machining station; 6. Protective frame; 7. Turntable motor; 8. Reducer; 9. Emergency stop switch; 10. Double-button start switch; 11. Oil hose; 12. Oil valve; 13. Oil tank; 14. Material handling bracket; 15. Guide shaft; 16. Magnet mounting plate; 17. Magnet cylinder; 18. Magnet mounting base; 19. Magnet guide rail; 20. Suction cup electromagnet; 21. Locking nut; 22. Air source assembly; 23. Control box touch screen; 24. Component base plate; 25. Component mounting plate; 26. Fixture; 27. Positioning post; 28. Positioning hole; 29. ​​Pin; 30. Support post; 31. Handle. Detailed Implementation

[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] like Figures 1 to 5 As shown in this embodiment, a rotary tapping machine includes a support base 1, a working rotary table 2, a tapping assembly 3, and a material handling assembly 4. The working rotary table 2 rotates in the middle of the support base 1. Four processing stations 5 are arranged along the edge of the working rotary table 2, and the four processing stations 5 are evenly distributed. The fixed end of the tapping assembly 3 is fixed to the rear end of the support base 1, and the working end of the tapping assembly 3 is located above the working rotary table 2. The material handling assembly 4 is located on one side of the support base 1, and a magnet assembly is installed on the material handling assembly 4. The magnet assembly moves laterally between the working rotary table 2 and the outer side of the support base 1.

[0025] A robotic arm or manual docking is set in front of the support base 1 to place the product on the processing station 5 of the work turntable 2, transforming "manual integration" into "continuous multi-station" to improve production efficiency. The division of labor between humans and machines avoids the problems of mixed materials and omissions caused by manual labor. Then, the work turntable 2 transfers the product to the bottom of the tapping component 3, where the tapping component 3 performs tapping. The product is then moved to the position of the material picking component 4, where the magnetic component magnetically transfers the product for collection.

[0026] The three steps of feeding, tapping, and receiving are carried out simultaneously on the work turntable 2, which improves efficiency and transforms the complex manual tapping process into a process where the manual only needs to feed the material, thus reducing the intensity of labor.

[0027] The processing station 5 is equipped with a processing component, which includes a component base plate 24, a component mounting plate 25, and a fixture 26. Positioning posts 27 are provided around the component base plate 24, and positioning holes 28 are provided at the corners of the component mounting plate 25. The positioning posts 27 are inserted into the positioning holes 28. Pins 29 are distributed on the component mounting plate 25. The pins 29 are inserted into the fixture 26 for positioning. The fixture 26 is distributed above and below the component mounting plate 25.

[0028] The processing components can be flipped 180° to the front and back. They can be fixed by simply inserting the positioning hole 28 into the positioning post 27. This makes efficient use of the space on the equipment, allows for quick and convenient product replacement, and also ensures that the direction of the processing components is foolproof, thus providing scalability for flexible production.

[0029] Support columns 30 are fixed on both sides of the component base plate 24. The upper end of the support column 30 supports the component mounting plate 25. A handle 31 is installed on the side of the component mounting plate 25. When the component base plate 24 is aligned with the positioning column 27, the support column 30 is used to lift it to a certain height, and the handle 31 can be manually lifted directly to facilitate the placement and removal of the component.

[0030] More specifically, a protective frame 6 is installed on the upper surface of the support base 1, the working turntable 2 is located inside the protective frame 6, a turntable motor 7 is installed between the protective frame 6 and the support base 1, a reducer 8 is connected to the drive end of the turntable motor 7, and the reducer 8 drives the working turntable 2 after passing through the protective frame 6; an emergency stop switch 9 and a double-press start switch 10 are installed at the front end of the protective frame 6.

[0031] The turntable motor 7 controls the rotation of the working turntable 2 via the reducer 8. Manual operation is achieved by simultaneously pressing the double-button start switch 10 with both hands to prevent hands from entering the work area and causing accidental injury. In an emergency, the emergency stop switch 9 can stop all operations on the equipment, effectively protecting worker safety. Additionally, the protective frame 6 encloses the work area, reducing the risk of accidents.

[0032] An oil pipe 11 is installed on the support base 1. An oil valve 12 and an oil tank 13 are installed at the upper end of the oil pipe 11. The oil tank 13 is connected to the tapping assembly 3 and directly supplies oil to the tapping assembly 3. The oil valve 12 serves as a switch for easy operation.

[0033] The material handling assembly 4 includes a material handling bracket 14, with a guide optical axis 15 horizontally mounted on the upper end of the material handling bracket 14. The magnet assembly includes a magnet mounting plate 16, which is slidably connected along the guide optical axis 15. A magnet cylinder 17 is fixed on the magnet mounting plate 16, and a magnet mounting base 18 is connected to the drive end of the magnet cylinder 17. A magnet guide rail 19 is horizontally fixed on the magnet mounting base 18, and a suction cup electromagnet 20 is mounted on the magnet guide rail 19. A locking nut 21 is rotatably connected to the suction cup electromagnet 20 and is threaded onto one side of the magnet guide rail 19.

[0034] The magnet mounting plate 16 moves laterally under the drive of the guide optical shaft 15. The magnet cylinder 17 is responsible for the up and down movement of the magnet mounting base 18, thereby driving the suction cup electromagnet 20 to move down to attract the product, and then move it out of the storage position outside the support base 1. According to the position of the product on the processing station 5, the interval of the suction cup electromagnet can be adjusted by the magnet guide rail 19, and then locked with the locking nut 21.

[0035] A gas source assembly 22 is installed on one side of the support base 1, and a control box touch screen 23 is fixed at the corner of the support base 1. The gas supply structure and the control structure are located at two positions on the support base 1, which makes maintenance and real-time operation more convenient and avoids confusion.

[0036] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.

Claims

1. A rotary tapping machine, characterized in that, The device includes a support base, a working turntable, a tapping assembly, and a material handling assembly. The working turntable rotates in the middle of the support base, and four processing stations are arranged along the edge of the working turntable. The four processing stations are evenly distributed. The fixed end of the tapping assembly is fixed to the rear end of the support base, and the working end of the tapping assembly is located above the working turntable. The material handling assembly is located on one side of the support base, and a magnet assembly is installed on the material handling assembly. The magnet assembly moves laterally between the working turntable and the outer side of the support base.

2. A rotary indexing machine as claimed in claim 1, wherein, The processing station is equipped with a processing component, which includes a component base plate, a component mounting plate, and a fixture. The component base plate is provided with positioning posts around its perimeter, and the component mounting plate is provided with positioning holes at its corners. The positioning posts are inserted into the positioning holes. The component mounting plate is provided with pins, which are inserted into the fixture for positioning. The fixture is located above and below the component mounting plate.

3. A rotary indexing machine as claimed in claim 2, wherein: Support columns are fixed on both sides of the component base plate, and the upper end of the support columns supports the component mounting plate. A handle is installed on the side of the component mounting plate.

4. The rotary indexing turret machine of claim 1 wherein, A protective frame is installed on the upper surface of the support base. The working turntable is located inside the protective frame. A turntable motor is installed between the protective frame and the support base. A reducer is connected to the drive end of the turntable motor. The reducer drives the working turntable after passing through the protective frame.

5. A rotary indexing machine as claimed in claim 4, wherein: An emergency stop switch and a double-press start switch are installed at the front end of the protective frame.

6. A rotary indexing machine as claimed in claim 1, wherein, An oil pipe is installed on the support base, and an oil valve and an oil tank are installed at the upper end of the oil pipe. The oil tank is connected to the tapping assembly.

7. The rotary indexing machine of claim 1 wherein: The material handling assembly includes a material handling bracket, and a guide optical axis is horizontally mounted on the upper end of the material handling bracket. The magnet assembly includes a magnet mounting plate, and the magnet mounting plate is slidably connected along the guide optical axis.

8. A rotary indexing machine as claimed in claim 7, wherein, A magnetic cylinder is fixed on the magnetic mounting plate. The drive end of the magnetic cylinder is connected to a magnetic mounting base. A magnetic guide rail is horizontally fixed on the magnetic mounting base. A suction cup electromagnet is mounted on the magnetic guide rail. A locking nut is rotatably connected to the suction cup electromagnet. The locking nut is threaded to one side of the magnetic guide rail.

9. The rotary indexing machine of claim 1 wherein, An air source assembly is installed on one side of the support base, and a control box touch screen is fixed at the corner of the support base.

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