Lightweight wire cutting device

Abstract

The utility model discloses a light-weight wire cutting device which comprises an installation assembly and a cutting coil, the cutting coil is installed on the installation assembly, the installation assembly comprises a pair of symmetrically-distributed fixing supports, a transmission shaft and two first pulleys, and the transmission shaft and the first pulleys are rotatably installed between the symmetrically-distributed fixing supports. The fixing support is in a V shape, the transmission shaft is installed at the bottom of the fixing support, the two first pulleys are installed at the tops of the two sides of the fixing support respectively, and the cutting coil is arranged around the transmission shaft and the two first pulleys. The transmission shaft comprises an external connection section connected with the output end of the driving tool. The installation assembly only comprises the pair of fixing supports, the transmission shaft and the two first pulleys and is connected with an electric drill and other driving tools through the transmission shaft to drive the cutting coil to rotate, a special motor driving unit designed in an integrated structure does not need to be arranged, the size and the weight of the wire cutting device are reduced, and cost is reduced. And the scene adaptability of use is improved.

Description

Technical Field

[0001] This utility model relates to the field of wire cutting, and in particular to a lightweight wire cutting device. Background Technology

[0002] Wire EDM is a key processing technology in modern industrial manufacturing, with wide applications in precision metal machining, composite material cutting, and thermoplastic material molding. This technology primarily relies on the kinetic energy conversion effect generated between a high-speed moving metal cutting wire (such as steel wire) and the workpiece surface, achieving efficient material processing through frictional melting or mechanical cutting principles.

[0003] However, traditional wire EDM equipment is usually equipped with a dedicated motor drive unit and adopts an integrated structural design. This results in a large overall size and bulky structure, making it difficult to adapt to the mobile operation needs of confined working spaces or outdoor scenarios, thus restricting the application scenarios of wire EDM technology. Utility Model Content

[0004] The main purpose of this invention is to propose a lightweight wire cutting device, which aims to solve the technical problem that existing wire cutting equipment is bulky and heavy, making it difficult to adapt to the mobile operation requirements of confined working spaces or outdoor scenarios.

[0005] To achieve the above objectives, the present invention proposes a lightweight wire cutting device, comprising a mounting assembly and a cutting coil. The cutting coil is mounted on the mounting assembly, which includes a pair of symmetrically distributed fixed supports, a drive shaft, and two first pulleys. The drive shaft and the first pulleys are rotatably mounted between the symmetrically distributed fixed supports. The fixed supports are V-shaped. The drive shaft is mounted at the bottom of the fixed supports, and the two first pulleys are respectively mounted on the top of both sides of the fixed supports. The cutting coil is arranged around the drive shaft and the two first pulleys.

[0006] The drive shaft includes an outer section that extends outward through one of the fixed brackets and is connected to the output end of the drive tool.

[0007] Optionally, the portion of the cutting coil located at the V-shaped opening of the fixed bracket is the cutting segment;

[0008] The fixed bracket includes two first mounting holes and two tension bolts. The first mounting hole includes a linear movable area, and the linear movable area is in the same direction as the line where the cutting segment is located. The two ends of the first pulley are respectively located in the first mounting holes of the two fixed brackets. The tension bolt is set on the side of the first mounting hole facing the adjacent first pulley, and one end of the tension bolt abuts against the end of the first pulley.

[0009] Optionally, it may also include positioning bolts;

[0010] The fixed bracket includes a first arm and a second arm. Both the first arm and the second arm include an overlapping area. The overlapping area of ​​the first arm and the second arm includes multiple limiting holes. The multiple limiting holes are distributed along the arc of the relative movement of the first arm and the second arm. The positioning bolt passes through the limiting holes of the first arm and the second arm in sequence and is locked.

[0011] The cutting coil has multiple length dimensions, the same number as the limiting holes.

[0012] Optionally, the mounting assembly further includes a second pulley, which is rotatably mounted between symmetrically distributed fixed supports. The second pulley is sleeved outside the drive shaft and rotates synchronously with the drive shaft.

[0013] Optionally, the first pulley and the second pulley include a limiting groove, and the cutting coil is installed in the limiting groove.

[0014] Optionally, the external section is a hexagonal bolt.

[0015] The technical solution of this utility model has the following beneficial effects:

[0016] The mounting assembly consists of only a pair of symmetrically distributed fixed brackets, a drive shaft, and two first pulleys. The drive shaft connects to the output end of a driving tool such as an electric drill to drive the cutting coil to rotate. This lightweight wire EDM device allows users to perform wire EDM operations without the need for a dedicated, integrated motor drive unit, effectively reducing the size and weight of the wire EDM device. Therefore, it is suitable for confined working spaces or outdoor scenarios, improving the adaptability of wire EDM technology to various environments.

[0017] In addition, users can determine the included angle between the first and second arms according to the actual size requirements of the application, and then fix the first and second arms with positioning bolts to complete the assembly of the installation components. Then, the corresponding size of the cutting coil is installed, so that the lightweight wire cutting device can adapt to the current wire cutting operation requirements, further increasing the application scenarios that the lightweight wire cutting device can adapt to, and improving the application scenarios of wire cutting technology. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of a lightweight wire cutting device according to this utility model. Figure 1 ;

[0020] Figure 2 for Figure 1 A schematic diagram of a local structure in the image;

[0021] Figure 3 This is a schematic diagram of the overall structure of a lightweight wire cutting device according to this utility model. Figure 2 .

[0022] The reference numerals in the attached diagram are as follows: 1. Fixed bracket; 11. First mounting hole; 12. Second mounting hole; 13. Limiting hole; 14. Tensioning bolt; 2. Drive shaft; 3. First pulley; 4. Cutting coil.

[0023] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0026] Furthermore, the technical solutions of the various embodiments can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0027] This invention proposes a lightweight wire cutting device.

[0028] like Figures 1 to 3As shown, in one embodiment of this utility model, the lightweight wire cutting device includes a mounting assembly and a cutting coil 4, with the cutting coil 4 mounted on the mounting assembly. Specifically, the mounting assembly includes a pair of symmetrically distributed fixed supports 1, a drive shaft 2, and two first pulleys 3. The drive shaft 2 and the first pulleys 3 are rotatably mounted between the symmetrically distributed fixed supports 1. The fixed supports 1 are V-shaped. The drive shaft 2 is mounted to the bottom of the V-shaped fixed supports 1 via bearings. The two first pulleys 3 are respectively mounted to the top of both sides of the V-shaped fixed supports 1 via fixing bolts (not shown in the figure). The three are arranged in a triangular distribution. The cutting coil 4 is arranged around the drive shaft 2 and the two first pulleys 3. It is worth noting that the portion of the cutting coil 4 located at the V-shaped opening of the fixed supports 1 is the cutting segment, which is typically used by the user for wire cutting operations.

[0029] Furthermore, the aforementioned drive shaft 2 includes an outer section that extends outward through one of the fixed brackets 1 and can be connected to the output end of the drive tool. In this embodiment, the drive tool can be a power tool such as an electric drill or an angle grinder, and the outer section is a hexagonal bolt. In use, the power tool such as the electric drill or angle grinder is connected to the drive shaft 2, thereby driving the drive shaft 2, the first pulley 3, and the cutting coil 4 to rotate to perform the corresponding wire cutting operation.

[0030] Compared to traditional wire EDM equipment, this lightweight wire EDM device does not require a dedicated, integrated motor drive unit, effectively reducing the size and weight of the device. Therefore, it is suitable for confined spaces or outdoor environments, improving the adaptability of wire EDM technology to various scenarios.

[0031] like Figure 1 and 2 As shown, the fixed bracket 1 also includes two first mounting holes 11 and two tensioning bolts 14. Each first mounting hole 11 includes a linear movable area, the linear movable area being in the same direction as the cutting segment. The two ends of the first pulley 3 are respectively located within the first mounting holes 11 of the two fixed brackets 1. The tensioning bolts 14 are located on the side of the first mounting hole 11 facing the adjacent first pulley 3, with one end of the tensioning bolt 14 abutting against the end of the first pulley 3. In this embodiment, after the cutting coil 4 is installed, the user can adjust the relative position of the first pulley 3 and the first mounting holes 11 using the tensioning bolts 14, causing the two first pulleys 3 to move away from each other along the cutting segment's linear direction. This ensures the cutting coil 4 has appropriate tension, meeting the tension requirements of the wire cutting operation, guaranteeing cutting accuracy and safety, and allowing the wire cutting operation to proceed smoothly.

[0032] Specifically, the first mounting hole 11 is an elliptical hole, and the major axis of the elliptical hole is the linear movable area of ​​the end of the first pulley 3. When assembling the fixed bracket 1 and the first pulley 3, the first pulley 3 is first installed between the symmetrically distributed fixed brackets 1 using fixing bolts, leaving a certain amount of movable allowance; after the cutting coil 4 is installed, the two first pulleys 3 are forced to move away from each other along the straight line of the cutting section using tension bolts 14, so that the cutting coil 4 has an appropriate tension force. Then, the first pulley 3 is completely fixed using fixing bolts. At this time, the first pulley 3 is doubly fixed by fixing bolts and tension bolts 14.

[0033] This embodiment also includes positioning bolts (not shown in the figure), and the aforementioned fixing bracket 1 further includes a first arm and a second arm, wherein both the first arm and the second arm include an overlapping area. Specifically, a plurality of limiting holes 13 are provided in the overlapping area of ​​the first arm and the second arm, and the plurality of limiting holes 13 are distributed along the arc of the relative movement of the first arm and the second arm. The positioning bolt can pass through the limiting holes 13 of the first arm and the second arm in sequence and be locked. In addition, the aforementioned cutting coil 4 has a plurality of length dimensions that are the same number as the limiting holes 13.

[0034] like Figure 1 and 3 As shown, the first and second arms of the fixed bracket 1 can rotate relative to each other, thereby changing the angle between the first and second arms. The adjusted state of the first and second arms is then fixed by positioning bolts. Specifically, the number of limiting holes 13 corresponds to the number of adjustable states of the first and second arms. Different angles between the first and second arms correspond to different lengths of cutting coils 4. In use, the user can determine the angle between the first and second arms according to the actual size requirements, then fix the first and second arms with positioning bolts to complete the assembly of the mounting components. Finally, the corresponding size of the cutting coil 4 is installed, thus adapting this lightweight wire cutting device to the current wire cutting operation requirements.

[0035] In this embodiment, the mounting assembly also includes a second pulley, which is rotatably mounted between symmetrically distributed fixed supports 1. The second pulley is sleeved on the drive shaft 2 and rotates synchronously with the drive shaft 2. The second pulley helps the drive shaft 2 to better drive the cutting coil 4. In addition, both the first pulley 3 and the second pulley include limiting grooves. The cutting coil 4 is installed in the limiting grooves. The limiting grooves help improve the stability of the cutting coil 4 rotating around the first pulley 3 and the second pulley.

[0036] Specifically, the working principle and process of this utility model are as follows:

[0037] In this embodiment, the mounting assembly includes only a pair of symmetrically distributed fixed brackets 1, a drive shaft 2, and two first pulleys 3. The drive shaft 2 is connected to the output end of a driving tool such as an electric drill to drive the cutting coil 4 to rotate. This allows users to perform corresponding wire cutting operations using this lightweight wire cutting device without the need for a dedicated, integrated motor drive unit. This effectively reduces the size and weight of the wire cutting device, making it suitable for confined working spaces or outdoor scenarios, thus improving the adaptability of wire cutting technology to various scenarios.

[0038] In addition, users can determine the included angle between the first and second arms according to the actual size requirements of the application, and then fix the first and second arms with positioning bolts to complete the assembly of the installation components. Then, the corresponding size of the cutting coil 4 is installed, so that the lightweight wire cutting device can adapt to the current wire cutting operation requirements, further increasing the application scenarios that the lightweight wire cutting device can adapt to, and improving the application scenarios of wire cutting technology.

[0039] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the inventive concept of this utility model and the contents of this utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this utility model.

Claims

1. A light-weight wire cutting device comprising a mounting assembly and a cutting wire, the cutting wire being mounted to the mounting assembly, characterized in that, The mounting assembly includes a pair of symmetrically distributed fixed brackets, a drive shaft, and two first pulleys. The drive shaft and the first pulleys are rotatably mounted between the symmetrically distributed fixed brackets. The fixed brackets are V-shaped. The drive shaft is mounted at the bottom of the fixed brackets, and the two first pulleys are respectively mounted at the top of both sides of the fixed brackets. The cutting coil is arranged around the drive shaft and the two first pulleys. The drive shaft includes an outer section that extends outward through one of the fixed brackets and is connected to the output end of the drive tool.

2. The lightened wire cutting device of claim 1, wherein The portion of the cutting coil located at the V-shaped opening of the fixed bracket is the cutting segment; The fixed bracket includes two first mounting holes and two tension bolts. The first mounting hole includes a linear movable area, and the linear movable area is in the same direction as the line where the cutting segment is located. The two ends of the first pulley are respectively located in the first mounting holes of the two fixed brackets. The tension bolt is set on the side of the first mounting hole facing the adjacent first pulley, and one end of the tension bolt abuts against the end of the first pulley.

3. The lightweight wire cutting device according to claim 1, characterized in that, It also includes positioning bolts; The fixed bracket includes a first arm and a second arm. Both the first arm and the second arm include an overlapping area. The overlapping area of ​​the first arm and the second arm includes multiple limiting holes. The multiple limiting holes are distributed along the arc of the relative movement of the first arm and the second arm. The positioning bolt passes through the limiting holes of the first arm and the second arm in sequence and is locked. The cutting coil has multiple length dimensions, the same number as the limiting holes.

4. The lightened wire cutting device of claim 1, wherein The mounting assembly also includes a second pulley, which is rotatably mounted between symmetrically distributed fixed brackets. The second pulley is sleeved outside the drive shaft and rotates synchronously with the drive shaft.

5. The lightened wire cutting device of claim 4, wherein, The first pulley and the second pulley include limiting grooves, and the cutting coil is installed in the limiting grooves.

6. The lightened wire cutting device of claim 1, wherein, The external connection section is a hexagonal bolt.

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