Assembly line welding equipment

Abstract

The utility model relates to the technical field of welding equipment, in particular to assembly line welding equipment. The assembly line welding equipment comprises an equipment body, the equipment body comprises an induction assembly used for allowing a welding workpiece to penetrate through and used for heating and welding the welding portion of the welding workpiece, a fixing assembly used for fixing the welding workpiece and a conveying assembly used for conveying the fixing assembly, and the conveying assembly drives the fixing assembly to move. And the welding workpiece gets close to and away from the sensing assembly. The induction assembly, the fixing assembly and the conveying assembly are arranged, automatic welding treatment is achieved, the induction assembly generates a high-frequency electromagnetic field to enable a welding workpiece to form eddy current heating so that welding can be completed, and in addition, the fixing assembly is used for stabilizing the welding workpiece and guaranteeing the stability of the welding process. And the conveying assembly enables the welding workpiece to automatically penetrate through the induction assembly to be welded and automatically move away after welding is completed, the risk of manual welding is reduced, and the welding stability and efficiency are ensured.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically a production line welding equipment. Background Technology

[0002] Electromagnetic induction welding is a welding technique that utilizes the principle of electromagnetic induction. It generates eddy currents in the workpiece using a high-frequency electromagnetic field, thereby heating the welding area until it melts and welds. This welding technology features uniform heating, high speed, and high efficiency, making it particularly suitable for welding applications such as pipes, ring-shaped parts, or specific linear structural components.

[0003] However, electromagnetic induction welding equipment currently on the market still has some problems in practical use. Traditional equipment usually requires manual operation during welding. Operators must wear protective equipment or use tools to feed the parts to be welded into the equipment to complete the welding work. This operation mode not only requires high technical skills from the operator, but also poses significant safety hazards to the operator due to the high temperature of the workpiece and the presence of high-frequency current in the welding zone. In addition, because the operation is highly dependent on manual labor, welding efficiency is limited by the operator's working speed, resulting in unstable production efficiency and difficulty in meeting the needs of mass production.

[0004] Therefore, it is necessary to develop a production line welding equipment that can automate the welding process, thereby reducing manual intervention. Utility Model Content

[0005] To address the safety hazards and unstable production efficiency of existing welding equipment mentioned above, the technical solution adopted by this utility model is as follows:

[0006] A production line welding device includes a main body, wherein the main body includes an induction component for passing through a workpiece and for heating and welding the welding part of the workpiece, a fixing component for fixing the workpiece, and a conveying component for conveying the fixing component, wherein the conveying component drives the fixing component to move so that the workpiece moves closer to and further away from the induction component.

[0007] Furthermore, the assembly line welding equipment described in the solution includes a main body of the equipment, wherein the conveying component has an inlet end located at one end and an outlet end located at the opposite end. The conveying component includes a conveying section connecting the inlet end and the outlet end. A fixing component is fixed to the conveying section. A sensing component is located between the inlet end and the outlet end. The fixing component reaches the outlet end from the inlet end through the conveying section. The conveying section has a plurality of evenly arranged fixing ends for fixing the fixing component. The fixing component has a plurality of such fixing ends.

[0008] Furthermore, in the assembly line welding equipment described in the solution, the induction component is provided with an induction zone for the workpiece to pass through and for heating and welding the workpiece.

[0009] Furthermore, in the assembly line welding equipment described in the solution, the sensing component includes an energized component located on one side of the conveying component and a sensing part connected to the energized component, the sensing part being located on the upper side of the conveying component.

[0010] Furthermore, in the assembly line welding equipment described in the solution, the sensing unit is provided with a conductive part connected to the energized component, a first sensing part connected to the conductive part, a second sensing part located on a side away from the conductive part, and a connecting end connecting the first sensing part and the second sensing part, the sensing area being located between the first sensing part and the second sensing part, and the connecting end being arranged in a C-shape.

[0011] Furthermore, in the assembly line welding equipment described in the solution, the fixing component is further provided with multiple placement areas for placing welding workpieces, the welding workpieces are placed vertically in the placement areas, and the first sensing part and the second sensing part are respectively located on both sides of the welding part of the welding workpiece.

[0012] Furthermore, the assembly line welding equipment described in the solution also includes protective components located on both sides of the sensing part. The protective components are fixed on the upper side of the equipment body. The protective components are provided with limiting holes. The sensing part is also provided with a limiting end that cooperates with the limiting holes. The length S1 of the sensing part is less than the length S2 of the protective components.

[0013] Furthermore, in the assembly line welding equipment described in the solution, the protective component is further provided with an observation hole for observing the welding process.

[0014] Furthermore, in the assembly line welding equipment described in the solution, the protective component further includes a first protective plate located on one side of the first sensing part and a second protective plate located on one side of the second sensing part. Both the first and second protective plates are provided with a plurality of limiting holes and observation holes. The first protective plate is also provided with a through hole for the conductive part to pass through.

[0015] Furthermore, in the assembly line welding equipment described in the solution, the protective component further includes a reinforcing plate connected to the first protective plate and the second protective plate respectively. The first protective plate and the second protective plate are each provided with a plurality of fixing holes for fixing to the conveying component, and the fixing holes are elongated holes.

[0016] The beneficial effects of this utility model are as follows:

[0017] This invention automates the welding process by incorporating a sensing component, a fixing component, and a conveying component within the main body of the equipment. The sensing component generates a high-frequency electromagnetic field, creating eddy currents in the welding workpiece to achieve efficient and uniform heating, ensuring that the welding area quickly reaches a molten state to complete the welding. The fixing component stably secures the welding workpiece, ensuring its stability during the welding process. Furthermore, the conveying component allows the welding workpiece, fixed to the fixing component, to automatically pass through the sensing component for automated welding and automatically move away from the sensing component after welding. This invention effectively eliminates the risks associated with direct manual intervention in the welding process and ensures welding stability, thereby guaranteeing welding speed and production efficiency.

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the appearance of a welding equipment for an assembly line according to the present invention.

[0020] Figure 2 This is an enlarged schematic diagram of part I of a production line welding equipment according to the present invention.

[0021] Figure 3 This is an enlarged schematic diagram of part II of a production line welding equipment according to the present invention.

[0022] Figure 4 This is a schematic diagram of the sensing part and protection components of a production line welding equipment according to the present invention.

[0023] Figure 5 This is a schematic diagram of the appearance of the induction component of a welding line equipment according to this utility model.

[0024] Figure 6 This is a schematic diagram of the appearance of the induction unit of a welding line equipment according to this utility model.

[0025] Figure 7 This is a schematic diagram of the appearance of a fixed component of a welding equipment for an assembly line according to the present invention.

[0026] Figure 8 This is a schematic diagram of the conveyor assembly of a welding line according to the present invention.

[0027] Figure 9 This is an enlarged schematic diagram of the conveyor assembly III of a welding line equipment according to the present invention.

[0028] Figure 10 This is a schematic diagram of the appearance of a protective component of a welding line according to the present invention. Detailed Implementation

[0029] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0030] like Figure 1-10 The illustrated assembly line welding equipment includes a main body 1, wherein the main body 1 includes an induction component 2 for passing through a workpiece and for heating and welding the welding part of the workpiece, a fixing component 3 for fixing the workpiece, and a conveying component 4 for conveying the fixing component 3. The conveying component 4 drives the fixing component 3 to move, so that the workpiece moves closer to and further away from the induction component 2.

[0031] This invention automates the welding process by incorporating an induction component 2, a fixing component 3, and a conveying component 4 within the main body of the equipment. The induction component 2 generates a high-frequency electromagnetic field, creating eddy currents in the welding workpiece to achieve efficient and uniform heating, ensuring that the welding area quickly reaches a molten state to complete the welding. The fixing component 3 stably fixes the welding workpiece, ensuring its stability during the welding process. Furthermore, the conveying component 4 allows the welding workpiece fixed to the fixing component 3 to automatically pass through the induction component 2 for automated welding and automatically move away from the induction component 2 after welding. This invention effectively eliminates the risks associated with direct manual intervention in the welding process and ensures welding stability, thereby guaranteeing welding speed and production efficiency.

[0032] This invention provides an automated welding device by integrating the sensing component 2, the fixing component 3, and the conveying component 4 into the main body 1 of the device. This device not only improves the safety of welding operations but also increases work efficiency and product quality. Specifically, the high-frequency electromagnetic field generated by the induction component 2 can induce eddy currents inside the workpiece, thereby generating heat at the welding point. This allows the workpiece to be rapidly and uniformly heated to a molten state, thus completing the welding. Compared to traditional contact welding equipment, this welding equipment is more efficient because the workpiece can be welded simply by passing through the induction component 2, reducing the contact welding process required by traditional equipment. Furthermore, the induction component 2 does not need to contact the workpiece, avoiding the problem of black weld points that may occur with traditional contact welding equipment, thus affecting the appearance. In addition, by setting the fixing component 3, the workpiece can be stably fixed, preventing displacement of the workpiece during the welding process and affecting the welding quality, which helps to reduce the defect rate. Furthermore, by setting the conveying component 4, the workpiece can automatically enter and leave the induction component 2. This setting eliminates the need for manual intervention in the welding process, avoiding direct contact between the operator and the equipment, eliminating the safety risks for the operator. At the same time, since the conveying speed of the conveying component 4 is adjustable, the conveying speed can be adjusted according to the needs of the workpiece, ensuring welding quality while improving the overall efficiency of the production line.

[0033] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a conveying component 4 with an inlet end 41 at one end and an outlet end 42 at the opposite end. The conveying component 4 includes a conveying section 43 connecting the inlet end 41 and the outlet end 42. A fixing component 3 is fixed to the conveying section 43. A sensing component 2 is located between the inlet end 41 and the outlet end 42. The fixing component 3 reaches the outlet end 42 from the inlet end 41 through the conveying section 43. The conveying section 43 has a plurality of evenly arranged fixing ends 431 for fixing the fixing component 3. The fixing component 3 has a plurality of such fixing ends 431.

[0034] This invention provides a feeding end 41 at one end of the conveying component 4 and a discharging end 42 at the opposite end, while connecting the feeding end 41 and the discharging end 42 with a conveying section 43. This arrangement not only provides a path for the welded workpiece to move from the feeding end 41 to the discharging end 42, but also automates the feeding and discharging of the entire welding process, effectively reducing manual intervention and improving production safety and efficiency. Furthermore, by securely mounting the fixing component 3 on the conveying section 43, it is ensured that the fixing component 3 will not shift during the movement of the conveying section 43, thus avoiding potential risks. Moreover, by setting multiple evenly distributed fixing ends 431 on the conveying section 43 to fix multiple fixing components 3, ensuring that the fixing components 3 maintain a certain distance from each other, this arrangement not only enables the equipment to process multiple welded workpieces simultaneously, increasing the number of welded workpieces processed in a single operation, but also ensures that the welded workpieces maintain an appropriate interval, thereby avoiding mutual interference during the welding process and ensuring the stability of the welding quality.

[0035] Furthermore, such as Figure 1-10 The diagram shows a production line welding equipment, wherein the induction component 2 is provided with an induction zone 21 for the workpiece to pass through and for the workpiece to be heated and welded.

[0036] This invention ensures that the workpiece being welded receives efficient and uniform heating when it enters the sensing zone 21 by setting a sensing zone 21 in the sensing component 2, thereby guaranteeing the consistency and reliability of the welding quality. At the same time, by setting the sensing zone 21 separately, the sensing zone 21 is isolated from other components, effectively preventing the operator from coming into contact with the sensing zone 21. Furthermore, the sensing zone 21 allows the workpiece to pass through smoothly without stopping, and the welding process can be completed without stopping. This setting can be combined with the conveying component 4 to achieve continuous conveying, thereby improving the welding speed.

[0037] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes an induction component 2 comprising an energized component 22 located on one side of the conveying component 4, and an induction part 23 connected to the energized component 22, the induction part 23 being located on the upper side of the conveying component 4.

[0038] This invention provides a power supply component 22 and a sensing part 23 connected thereto to the sensing component 2. The power supply component 22 can stably provide power to the sensing part 23, so that the sensing part 23 can continuously generate high-frequency alternating current, which can heat up the workpiece passing through the sensing part 23 to meet the welding requirements of the workpiece. Furthermore, by placing the sensing part 23 on the upper side of the conveying component 4, this arrangement ensures that the workpiece is directly in the optimal welding position when passing through the sensing part 23.

[0039] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a sensing unit 23 comprising a conductive part 231 connected to the energized component 22, a first sensing part 232 connected to the conductive part 231, a second sensing part 233 located on a side away from the conductive part 231, and a connecting end 234 connecting the first sensing part 232 and the second sensing part 233. The sensing area 21 is located between the first sensing part 232 and the second sensing part 233, and the connecting end 234 is C-shaped.

[0040] This invention forms a circuit through the conductive part 231, the first sensing part 232, the second sensing part 233, and the connecting end 234, ensuring that the current can effectively circulate in the sensing part 23, thereby generating the necessary magnetic field for heating the workpiece. Furthermore, the sensing area 21 formed between the first sensing part 232 and the second sensing part 233 makes the heat generated at the welding point of the workpiece more concentrated, ensuring that the welding part of the workpiece can quickly and uniformly reach the melting state, effectively improving welding efficiency and quality. Furthermore, the C-shaped arrangement of the connecting end 234 avoids the movement path of the workpiece, ensuring that the workpiece can smoothly enter and pass through the sensing area 21.

[0041] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a fixing component 3 with multiple placement areas 31 for placing welding workpieces. The welding workpieces are placed vertically in the placement areas 31, and the first sensing unit 232 and the second sensing unit 233 are located on both sides of the welding part of the welding workpiece.

[0042] This invention provides multiple placement areas 31 for placing welding workpieces in the fixed component 3. This arrangement not only enables the equipment to process multiple welding workpieces simultaneously, increasing the number of workpieces processed in a single operation, but also ensures that the welding workpieces maintain appropriate spacing and that each workpiece is correctly positioned and stable during the welding process, thereby avoiding mutual interference and ensuring the stability of welding quality. Furthermore, by placing the first sensing unit 232 and the second sensing unit 233 on both sides of the welding area of ​​the welding workpiece, the welding area can be heated more precisely, thereby ensuring the consistency and reliability of welding quality. In other embodiments, the placement areas 31 are provided in various sizes to accommodate a variety of different welding workpieces.

[0043] Furthermore, such as Figure 1-10The illustrated assembly line welding equipment further includes protective components 5 located on both sides of the sensing part 23. The protective components 5 are fixed on the upper side of the equipment body 1. The protective components 5 are provided with limiting holes 51. The sensing part 23 is also provided with limiting ends 235 that cooperate with the limiting holes 51. The length S1 of the sensing part 23 is less than the length S2 of the protective components 5.

[0044] This invention effectively prevents operators from directly contacting the sensing part 23 by setting a protective component 5 fixed on the upper side of the main body 1, thus improving operational safety. Furthermore, by setting a limiting hole 51 in the protective component 5 and a limiting end 235 that cooperates with the limiting hole 51 in the sensing part 23, this arrangement ensures the relative position between the protective component 5 and the sensing part 23, preventing relative displacement due to collisions or other unexpected situations, and ensuring that the protective component 5 always performs its due protective function. Furthermore, the length S1 of the sensing part 23 is less than the length S2 of the protective component 5, ensuring that the protective component 5 can completely cover the sensing part 23, protecting the safety of the surrounding environment and personnel. Furthermore, in other embodiments, fixed connecting plates can be set on both sides of the conveying component 4, and the protective component 5 can be fixed to the connecting plates.

[0045] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a protective component 5 further comprising an observation hole 52 for observing the welding process.

[0046] This invention provides operators with a safe and intuitive way to monitor the welding process by setting an observation hole 52 on the protective component 5. This setting enables operators to promptly detect potential problems during the welding process, thereby ensuring the reliability of the welding.

[0047] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a protective component 5 that further includes a first protective plate 53 located on one side of the first sensing part 232 and a second protective plate 54 located on one side of the second sensing part 233. Both the first protective plate 53 and the second protective plate 54 are provided with a plurality of limiting holes 51 and observation holes 52. The first protective plate 53 is also provided with a through hole 55 through which the conductive part 231 passes.

[0048] This invention provides safety for personnel approaching the equipment by setting a first protective plate 53 and a second protective plate 54 on both sides of the sensing part 23, preventing accidental electric shock from touching the sensing part 23. Furthermore, both the first protective plate 53 and the second protective plate 54 are provided with multiple limiting holes 51 and observation holes 52, which can prevent relative displacement between the sensing part 23 and the first and second protective plates 53 and 54, causing the sensing part 23 to protrude from the protective component 5, thereby ensuring the safety of the operator and not hindering the monitoring of the welding process. Furthermore, the first protective plate 53 is provided with a through hole 55 for the conductive part 231 to pass through, so that the conductive part 231 does not need to be specially designed with a complex shape to avoid the first protective plate 53, thereby simplifying the structure of the conductive part 231 and ensuring stable current transmission during electromagnetic induction welding.

[0049] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment includes a protective component 5 that further includes a reinforcing plate 56 connected to the first protective plate 53 and the second protective plate 54 respectively. The first protective plate 53 and the second protective plate 54 are each provided with a plurality of fixing holes 57 for fixing to the conveying component 4. The fixing holes 57 are elongated holes.

[0050] This utility model enhances the structural strength and stability of the entire protective assembly 5 by providing reinforcing plates 56 on the first protective plate 53 and the second protective plate 54. Furthermore, by providing fixing holes 57 on the first protective plate 53 and the second protective plate 54, the first protective plate 53 and the second protective plate 54 can be securely fixed to the conveying assembly 4 through the fixing holes 57. Furthermore, the fixing holes 57 are elongated holes, which enable a flexible and stable connection between the first protective plate 53 and the second protective plate 54 and the conveying assembly 4, and the distance between the first protective plate 53 and the second protective plate 54 can be adjusted according to actual needs.

[0051] Furthermore, such as Figure 2 The diagram shows a welding line equipment, wherein the conveying section 43 is a chain drive structure and the conveying section 43 is equipped with a speed adjustment device.

[0052] This invention sets the conveying section 43 as a chain drive structure, which has the characteristics of high load-bearing capacity, wear resistance and high temperature resistance, ensuring that the conveying section 43 maintains a stable operating state for a long time. Even in high temperature and frequent operation environments, it is not prone to failure, thus ensuring the stability and reliability of the welded workpiece during the conveying process. Furthermore, by setting a speed adjustment device in the conveying section 43, this setting allows the equipment to adjust the conveying speed of the conveying component 4 according to the actual needs of the welded workpiece, ensuring that the welded workpiece can be fully welded.

[0053] Furthermore, such as Figure 1-10 The illustrated assembly line welding equipment further includes a work platform 6 located on the side of the conveying assembly 4 away from the energized assembly 22, the work platform 6 being close to the discharge end 42.

[0054] This invention, by setting a working platform 6 near the discharge end 42, allows operators to promptly handle situations such as material jamming at the discharge end 42 that may affect the normal conveying of the conveying component 4, or facilitates operators to directly remove the welded workpieces. This design effectively improves the convenience of operation, reduces downtime caused by material jamming at the discharge end 42, and facilitates the collection of welded workpieces output from the discharge end 42, ensuring the continuity and stability of the production line. Furthermore, by setting the working platform 6 on the side away from the energized component 22, this design effectively avoids the risk of operators coming into contact with the energized component 22 when handling welded workpieces, effectively improving operational safety.

[0055] like Figure 1-10 As shown, the embodiments of this utility model are as follows:

[0056] Example 1:

[0057] This embodiment provides a production line welding device, which consists of an induction component 2, a fixing component 3 and a conveying component 4, and these components work together to complete the automated welding of the workpiece.

[0058] When welding begins, the workpiece is first placed on the fixing component 3 to prevent any displacement or vibration during welding, thus ensuring the quality and consistency of the weld. Then, the workpiece moves along a predetermined path via the conveying component 4, following the fixing component 3. The conveying component 4 smoothly passes the workpiece through the sensing component 2 at a set speed. During this process, the high-frequency alternating current generated by the sensing component 2 heats up and melts the welding area of ​​the workpiece, completing the welding operation. After welding, the conveying component 4 removes the workpiece from the sensing component 2. The entire process requires no manual intervention, greatly reducing the risks faced by operators.

[0059] In addition, the induction component 2 uses high-frequency electromagnetic induction to generate a strong electromagnetic field. When the workpiece enters the range of the induction component 2, the electromagnetic field induces eddy currents inside the workpiece. These eddy currents cause the welding area of ​​the workpiece to heat up rapidly until it reaches a molten state. Since this heating method is non-contact, it avoids surface defects that may be caused by traditional contact welding, such as black solder joints, thereby improving the appearance quality of the product.

[0060] In addition, by setting the fixing component 3, the welding workpiece can be stably fixed, preventing the welding workpiece from shifting during the welding process and affecting the welding quality, which helps to reduce the defect rate.

[0061] In addition, by setting up the conveyor component 4, the welding workpiece can automatically enter and leave the sensing component 2, so that the welding process of the welding workpiece does not require manual intervention, avoiding direct contact between the operator and the equipment, eliminating the safety risks of the operator. At the same time, in order to adapt to different types of welding workpieces and welding requirements, the speed of the conveyor component 4 can be adjusted to ensure that each welding point has enough time to receive appropriate heat input, and will not affect production efficiency due to excessive dwell time. Thus, while ensuring welding quality, it can also improve the overall efficiency of the production line.

[0062] Example 2:

[0063] This embodiment incorporates features of Embodiment 1, but differs in that it provides an inlet end 41 at one end of the conveying assembly 4 and an outlet end 42 at the opposite end. A conveying section 43 connects the inlet end 41 and the outlet end 42, providing a path for the welded workpiece to move from the inlet end 41 to the outlet end 42. This also automates the feeding and discharging of the entire welding process, effectively reducing manual intervention and improving production safety and efficiency. Furthermore, by securely mounting the fixing assembly 3 on the conveying section 43, it is ensured that the fixing assembly 3 will not shift during the movement of the conveying section 43, thus avoiding potential risks. Moreover, by setting multiple evenly distributed fixing ends 431 on the conveying section 43 to fix multiple fixing assemblies 3, a certain distance is maintained between the fixing assemblies 3. This not only allows the equipment to process multiple welded workpieces simultaneously, increasing the number of workpieces processed in a single operation, but also ensures appropriate spacing between the welded workpieces, avoiding mutual interference during the welding process and guaranteeing the stability of the welding quality.

[0064] Example 3:

[0065] This embodiment incorporates features of Embodiment Two, but differs in that it incorporates a sensing zone 21 within the sensing component 2. This ensures efficient and uniform heating of the workpiece upon entering the sensing zone 21, guaranteeing consistent and reliable welding quality. Furthermore, the separate sensing zone 21 isolates it from other components, effectively preventing operator contact with it. Additionally, the sensing zone 21 allows for smooth passage of the workpiece without stopping, enabling continuous conveying with the conveying component 4 and thus increasing welding speed.

[0066] Example 4:

[0067] This embodiment incorporates features of Embodiment 3, but differs in that it includes a power-conducting component 22 and a connected sensing element 23 in the sensing component 2. The power-conducting component 22 stably supplies power to the sensing element 23, allowing it to continuously generate high-frequency alternating current. This heats the workpiece passing through the sensing element 23, satisfying the welding requirements. Furthermore, by positioning the sensing element 23 above the conveying component 4, it ensures the workpiece is directly in the optimal welding position as it passes through the sensing element 23.

[0068] Example 5:

[0069] This embodiment incorporates features of Embodiment 4, but differs in that it forms a circuit through the conductive part 231, the first sensing part 232, the second sensing part 233, and the connecting end 234. This ensures that the current can effectively circulate within the sensing part 23, thereby generating the necessary magnetic field for heating the workpiece. Furthermore, the sensing area 21 formed between the first sensing part 232 and the second sensing part 233 concentrates the heat generated at the welding point of the workpiece, ensuring that the welding area of ​​the workpiece can quickly and uniformly reach a molten state, effectively improving welding efficiency and quality. In addition, the C-shaped arrangement of the connecting end 234 avoids the movement path of the workpiece, ensuring that the workpiece can smoothly enter and pass through the sensing area 21.

[0070] Example 6:

[0071] This embodiment incorporates features of Embodiment 5, but differs from Embodiment 5 in that it provides multiple placement areas 31 for placing welding workpieces in the fixed component 3. This not only allows the equipment to process multiple welding workpieces simultaneously, increasing the number of workpieces processed in a single operation, but also ensures appropriate spacing between the welding workpieces and the correct position and stability of each workpiece during the welding process, thereby avoiding mutual interference and ensuring the stability of welding quality. Furthermore, by placing the first sensing unit 232 and the second sensing unit 233 on both sides of the welding area of ​​the welding workpiece, the welding area can be heated more precisely, ensuring the consistency and reliability of welding quality. In other embodiments, the placement areas 31 are provided in various sizes to accommodate different welding workpieces.

[0072] Example 7:

[0073] This embodiment incorporates features of Embodiment Six, but differs from Embodiment Six in that it effectively prevents operators from directly contacting the sensing part 23 by providing a protective component 5 fixed to the upper side of the equipment body 1, thus improving operational safety. Furthermore, by providing a limiting hole 51 in the protective component 5 and a limiting end 235 in the sensing part 23 that mates with the limiting hole 51, the relative position between the protective component 5 and the sensing part 23 is ensured, preventing relative displacement due to collisions or other unforeseen circumstances, and ensuring that the protective component 5 always performs its intended protective function. In addition, the length S1 of the sensing part 23 is less than the length S2 of the protective component 5, ensuring that the protective component 5 completely covers the sensing part 23, protecting the safety of the surrounding environment and personnel. Furthermore, in other embodiments, fixed connecting plates can be provided on both sides of the conveying component 4, with the protective component 5 fixed to the connecting plates.

[0074] Example 8:

[0075] This embodiment includes the features of Embodiment Seven. The difference between this embodiment and Embodiment Seven is that this embodiment provides an observation hole 52 on the protective component 5 for observing the welding process, providing operators with a safe and intuitive way to monitor the welding process. This allows operators to promptly identify potential problems during the welding process, thereby ensuring the reliability of the welding.

[0076] Example 9:

[0077] This embodiment incorporates features of Embodiment Eight, but differs from Embodiment Eight in that it provides safety for personnel approaching the equipment by setting a first protective plate 53 and a second protective plate 54 on both sides of the sensing part 23, preventing accidental electric shock from contact with the sensing part 23. Furthermore, both the first protective plate 53 and the second protective plate 54 are provided with multiple limiting holes 51 and observation holes 52. This prevents relative displacement between the sensing part 23 and the first and second protective plates 53 and 54, thus preventing the sensing part 23 from protruding from the protective component 5, ensuring operator safety without hindering monitoring of the welding process. In addition, the first protective plate 53 has a through hole 55 for the conductive part 231 to pass through, eliminating the need for the conductive part 231 to be designed with a complex shape to avoid the first protective plate 53. This simplifies the structure of the conductive part 231 and ensures stable current transmission during electromagnetic induction welding.

[0078] Example 10:

[0079] This embodiment incorporates features of Embodiment Nine, but differs from Embodiment Nine in that it enhances the structural strength and stability of the entire protective assembly 5 by providing reinforcing plates 56 on the first protective plate 53 and the second protective plate 54. Furthermore, by providing fixing holes 57 on the first and second protective plates 53 and 54, the first and second protective plates 53 and 54 can be securely fixed to the conveying assembly 4. Moreover, the fixing holes 57 are elongated, allowing for a flexible and stable connection between the first and second protective plates 53 and 54 and the conveying assembly 4, and enabling adjustment of the distance between the first and second protective plates 53 and 54 according to actual needs.

[0080] Example 11:

[0081] This embodiment incorporates features of Embodiment Ten, but differs from Embodiment Ten in that the conveying unit 43 is configured with a chain drive structure. This chain drive structure features high load-bearing capacity, wear resistance, and high-temperature resistance, ensuring the conveying unit 43 maintains stable operation over extended periods. It is less prone to failure even under high-temperature and frequent operation environments, thus ensuring the stability and reliability of the welded workpiece during transport. Furthermore, by incorporating a speed adjustment device in the conveying unit 43, the equipment can adjust the conveying speed of the conveying component 4 according to the actual needs of the welded workpiece, ensuring thorough welding.

[0082] Example 12:

[0083] This embodiment incorporates features of Embodiment Eleven, but differs from Embodiment Eleven in that it includes a working platform 6 near the discharge end 42. When the equipment uses a robotic arm for feeding and discharging, the operator does not need to manually feed or discharge materials. However, this allows the operator to promptly detect and address potential issues such as material jamming at the discharge end 42 that could affect the normal conveying of the conveying component 4, reducing downtime caused by such problems. In other embodiments, manual feeding and discharging is required, and working platforms 6 are provided at both the inlet end 41 and the outlet end 42 to facilitate operator input and output, effectively improving operational convenience. Furthermore, by positioning the working platform 6 away from the energized component 22, the risk of operator contact with the energized component 22 when handling welded workpieces is effectively avoided, improving operational safety.

[0084] The above examples are merely illustrative of the technical content of this utility model to facilitate reader understanding, but do not imply that the implementation of this utility model is limited to these embodiments. Any technical extensions or re-creations made based on this utility model are protected by this utility model. The scope of protection of this utility model is defined by the claims.

Claims

1. A flow soldering apparatus comprising an apparatus body (1), characterised in that: The main body of the equipment (1) includes an induction component (2) for the welding workpiece to pass through and for heating and welding the welding part of the welding workpiece, a fixing component (3) for fixing the welding workpiece, and a conveying component (4) for conveying the fixing component (3). The conveying component (4) drives the fixing component (3) to move so that the welding workpiece moves closer to and further away from the induction component (2). The sensing component (2) is provided with a sensing area (21) for the workpiece to pass through and for the workpiece to be heated and welded. The sensing component (2) includes an energized component (22) located on one side of the conveying component (4) and a sensing part (23) connected to the energized component (22), the sensing part (23) being located on the upper side of the conveying component (4); The sensing part (23) is provided with a conductive part (231) connected to the power-conducting component (22), a first sensing part (232) connected to the conductive part (231), a second sensing part (233) located on the side away from the conductive part (231), and a connecting end (234) connecting the first sensing part (232) and the second sensing part (233). The sensing area (21) is located between the first sensing part (232) and the second sensing part (233), and the connecting end (234) is C-shaped.

2. A flow soldering apparatus according to claim 1, wherein: The conveying assembly (4) has an inlet end (41) at one end and an outlet end (42) at the opposite end. The conveying assembly (4) includes a conveying section (43) connecting the inlet end (41) and the outlet end (42). The fixing component (3) is fixed to the conveying section (43). The sensing component (2) is located between the inlet end (41) and the outlet end (42). The fixing component (3) reaches the outlet end (42) from the inlet end (41) through the conveying section (43). The conveying section (43) has a plurality of evenly arranged fixing ends (431) for fixing the fixing component (3). The fixing component (3) has a plurality of fixing ends (431).

3. A flow soldering apparatus according to claim 1, wherein: The fixing component (3) is also provided with multiple placement areas (31) for placing welding workpieces. The welding workpieces are placed vertically in the placement areas (31), and the first sensing part (232) and the second sensing part (233) are located on both sides of the welding part of the welding workpiece.

4. A flow soldering apparatus according to claim 1, wherein: It also includes protective components (5) located on both sides of the sensing part (23). The protective components (5) are fixed on the upper side of the main body (1) of the device. The protective components (5) are provided with limiting holes (51). The sensing part (23) is also provided with limiting end (235) that cooperates with the limiting holes (51). The length S1 of the sensing part (23) is less than the length S2 of the protective components (5).

5. A flow soldering apparatus according to claim 4, wherein: The protective component (5) is also provided with an observation hole (52) for observing the welding process.

6. The automated welding equipment according to claim 5, characterized in that: The protective component (5) further includes a first protective plate (53) located on one side of the first sensing part (232) and a second protective plate (54) located on one side of the second sensing part (233). The first protective plate (53) and the second protective plate (54) are each provided with a plurality of limiting holes (51) and observation holes (52). The first protective plate (53) is also provided with a through hole (55) through which the conductive part (231) passes.

7. The automated welding equipment according to claim 6, characterized in that: The protective component (5) also includes a reinforcing plate (56) connected to the first protective plate (53) and the second protective plate (54) respectively. The first protective plate (53) and the second protective plate (54) are each provided with a plurality of fixing holes (57) for fixing to the conveying component (4). The fixing holes (57) are elongated holes.

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