Ultra-large air rib pipe penetrating tool

Abstract

The utility model relates to an ultra-large type air rib pipe penetrating tool, which is used for enabling an internal weaving pipe of an ultra-large type air rib to penetrate into an external wrapping pipe and comprises a traction machine, a carrier roller, a guide trolley and a supporting frame, the traction machine, the carrier roller and the supporting frame are all fixed on the ground, and the traction machine and the supporting frame are respectively arranged at two ends of the ultra-large type air rib pipe penetrating tool. The multiple carrier rollers are arranged between the traction machine and the supporting frame in parallel. The guide trolley can stretch across the carrier rollers and move above the carrier rollers. By means of the traction machine and the guide trolley, the wrapping pipe of the ultra-large air rib can be smoothly dragged and arranged outside the weaving pipe in a sleeving mode through mechanical traction, so that the pipe penetrating work of the ultra-large air rib is conveniently achieved, the automation degree of the whole process is high, and the pipe penetrating work of the ultra-large air rib can be simply and efficiently completed.

Description

Technical Field

[0001] This utility model relates to the field of manufacturing ultra-large high-pressure inflatable tents, specifically to an ultra-large air rib tube insertion tool. Background Technology

[0002] With social development and the diversified demand for high-pressure inflatable tents, ultra-large high-pressure inflatable tents have emerged. Currently, in the manufacturing process of high-pressure inflatable tents, the installation of the air rib tubing mainly relies on manual labor. Before installation, both the inner tubing and the outer tubing need to be unfolded and laid flat, which takes up a large area. During the installation process, manual dragging and constant adjustment of the inner and outer twisting angles are required, making the operation cumbersome, time-consuming, labor-intensive, and inefficient. Moreover, for ultra-large span high-pressure inflatable tents, the length, diameter, and weight of the air ribs are large, making the installation work difficult to complete manually.

[0003] Therefore, providing an ultra-large pneumatic rib pipe-piercing tool that saves floor space, is easy to operate, saves time and is highly efficient, and has strong adaptability has become an urgent problem to be solved in the industry. Utility Model Content

[0004] The purpose of this utility model is to provide an ultra-large air-ribbed pipe-piercing tool to solve the technical problems described in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a super-large air rib tube insertion tooling, used to insert the internal woven tube of a super-large air rib into the external sheath, including a traction machine, idler rollers, a guide trolley, and a support frame. The traction machine, idler rollers, and support frame are all fixed on the ground, and the traction machine and support frame are respectively located at both ends of the super-large air rib tube insertion tooling; there are multiple idler rollers, which are arranged in parallel between the traction machine and the support frame;

[0006] The traction machine includes a motor and a traction roller. The traction roller is fixedly connected to the output shaft of the motor, and one end of the traction roller is connected to a Y-shaped traction rope.

[0007] The guide trolley includes a trolley frame, omnidirectional wheels, and directional wheels. The trolley frame includes a bottom frame and a top frame, which are connected by a support rod. Traction rings are fixedly installed at both ends of the front side of the bottom frame. The span of the trolley frame is greater than the length of the roller, and the bottom suspension height of the trolley frame is greater than the height of the roller. The two ends of the Y-shaped traction rope are respectively connected to the traction rings on the bottom frame.

[0008] Two support arms are fixedly installed on the front side of the support frame.

[0009] Optionally, the idler roller includes multiple roller bars arranged in parallel, with both ends of the roller bars rotatably supported on the support plate via bearings.

[0010] Optionally, the number of roller bars of the idler roller is 2.

[0011] Optionally, the trolley frame includes a bottom frame and a top frame, which are connected by a support rod.

[0012] Optionally, multiple rollers are provided on the bottom frame, and the two ends of the rollers on the bottom frame are rotatably supported on the bottom frame by bearings.

[0013] Optionally, there are two omnidirectional wheels, located at both ends of the front bottom of the trolley frame; and two directional wheels, located at both ends of the rear bottom of the trolley frame.

[0014] Optionally, the support frame includes a base frame and a double triangular support frame, with the double triangular support frames located on the left and right sides of the base frame, and the double triangular support frames on both sides connected by a connecting rod.

[0015] Optionally, before the tube insertion begins, the tube of the extra-large air rib is fitted onto the support arm of the support frame, and one end of the tube is fixed to the rear side of the trolley frame; the air rib tube is laid flat on the idler roller, one end of the tube is inserted between the bottom frame and the top frame at the front side of the trolley frame, and placed on the roller inside the trolley frame and extends into the air rib tube fixed on the trolley frame, and exits from the other end of the air rib tube and is connected and fixed to the fixing point at the rear of the support frame.

[0016] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:

[0017] 1. During the process of threading the extra-large air rib tube, the tube cover cloth is put on the support frame, which saves the floor space and improves the space utilization rate. At the same time, the support frame can open the tube opening more open than manual, making it easier to thread the tube out from the other end of the tube cover at the beginning.

[0018] 2. The mechanical dragging of the traction machine and guide trolley replaces manual dragging, making the pipe-threading work of the super-large air ribs simpler, more time-saving, labor-saving and more efficient; the idler rollers can support the pipe, reduce the friction between the pipe and the ground, and avoid damage to the pipe during pipe threading.

[0019] 3. The ultra-large air rib tube-threading fixture not only solves the problem of the difficulty in threading air ribs in ultra-large span high-pressure inflatable tents, but also can be adapted to the tube-threading work of air ribs of different specifications and sizes by adjusting the number and spacing of the rollers, making it highly adaptable. Attached Figure Description

[0020] The accompanying drawings, which are included to provide a further understanding of the embodiments of the present invention and form part of this application, do not constitute a limitation thereof. In the drawings:

[0021] Figure 1 The overall structural diagram of the ultra-large air-ribbed pipe-piercing tool according to this utility model is shown below.

[0022] Figure 2 The traction machine structure diagram according to this utility model;

[0023] Figure 3 The present invention provides a structural diagram of the idler roller.

[0024] Figure 4 Here is a structural diagram of the guide trolley according to this utility model; Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0026] like Figure 1 As shown, this utility model proposes a large-scale air rib tube insertion tool for inserting the internal tube of a large-scale air rib into the external sheath. It includes a traction machine 1, rollers 2, a guide trolley 3, and a support frame 4. The traction machine 1, rollers 2, and support frame 4 are all fixed to the ground. The traction machine 1 and support frame 4 are located at opposite ends of the large-scale air rib tube insertion tool. The rollers 2 include multiple parallel roller bars 201, with both ends of the roller bars 201 rotatably supported on a support plate 202 via bearings. There are multiple rollers 2 arranged in parallel between the traction machine 1 and the support frame 4. The number and spacing of the rollers 2 can be set according to the length of the air rib.

[0027] The guide trolley 3 includes a trolley frame 5, omnidirectional wheels 6, and directional wheels 7. There are two omnidirectional wheels 6, located at the two ends of the bottom front side of the trolley frame 5, used to adjust the walking direction when the guide trolley 3 is pulled. There are two directional wheels 7, located at the two ends of the bottom rear side of the trolley frame 5, used for walking support. The trolley frame 5 includes a bottom frame 501 and a top frame 502, connected by a support rod 503. Multiple rollers are installed on the bottom frame, with both ends of the rollers rotatably supported on the bottom frame via bearings. Traction rings 8 are fixedly installed at both the left and right ends of the front side of the bottom frame. The span of the trolley frame 5 is greater than the length of the roller 2, and the bottom overhang height of the trolley frame 5 is greater than the height of the roller 2, allowing the guide trolley 3 to cross the roller 2 and move above it.

[0028] The traction machine 1 includes a base 101, a motor 102, and a traction roller 103. The traction roller 103 is fixedly connected to the output shaft of the motor 102. The traction roller is connected to one end of a Y-shaped traction rope 9. The two forked ends of the Y-shaped traction rope 9 are respectively connected to traction rings on the bottom frame. Two support arms 10 are fixedly installed on the front side of the support frame 4. Further, the support frame 4 includes a base frame 401 and a double triangular support frame 402. The double triangular support frames 402 are located on the left and right sides of the base frame 401. The double triangular support frames 402 on both sides are connected by a connecting rod. The double triangular support frames 402 make the structure of the support frame 4 more stable and less prone to tipping over when subjected to external forces.

[0029] Before the tube insertion begins, the tube of the extra-large air rib is fitted onto the support arm 10 of the support frame 4, and one end of the tube is fixed to the rear side of the trolley frame 5. The air rib tube is laid flat on the idler roller 2, and one end of the tube is inserted between the bottom frame and the top frame at the front side of the trolley frame 5, and placed on the roller inside the trolley frame 5 and extends into the air rib tube fixed on the trolley frame 5. It then passes out from the other end of the air rib tube and is connected and fixed to the fixing point at the rear of the support frame 4.

[0030] To better understand the functions and effects of the ultra-large air rib tube insertion tool, the working principle and process of the ultra-large air rib tube insertion tool are further explained below. Initially, the air rib tube is fitted onto the support arm 10 of the support frame 4. One end of the air rib tube is fixed to the rear side of the trolley frame 5. Simultaneously, the air rib tube is laid flat on several parallel rollers 2. Then, one end of the air rib tube is inserted between the bottom and top frames at the front of the trolley frame 5 and placed on the rollers inside the trolley frame 5. The other end of the air rib tube is then inserted into the air rib tube fixed to the trolley frame 5 and exits through the support arm 10 of the support frame 4, and is then tied and fixed to the rear fixing point of the support frame 4. During the tube insertion operation, the traction machine 1 is turned on, and the traction roller rotates, driving the traction rope 9 to drag the guide trolley 3 above the support roller 2. As the guide trolley 3 moves, the air rib tube slides on the support roller 2, thereby causing the tube to be sleeved on the outside of the tube. The support roller 2 plays the role of supporting and reducing the friction between the air rib tube and the ground, so that the air rib tube is inserted into the air rib tube, thus realizing the tube insertion work of ultra-large air ribs.

[0031] The ultra-large air rib tube insertion tooling structure of this utility model uses a support frame 4 and a trolley frame 5 to open the tube, making it easy for one end of the tube to pass through the tube and reach the rear end of the support frame 4 for fixation at the beginning. Subsequently, with the help of the traction machine 1 and the guide trolley 3, the tube can be smoothly dragged and fitted onto the outside of the tube by mechanical traction, thus facilitating the tube insertion work of ultra-large air ribs. The whole process is highly automated and can complete the tube insertion work of ultra-large air ribs simply and efficiently. Compared with the prior art, it has significant technical advantages.

[0032] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above description is only a specific embodiment of this utility model and is not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A tooling for inserting tubes into ultra-large air ribs, used to insert the internal woven tubes of ultra-large air ribs into the external sheathing tubes, characterized in that: The fixture includes a traction machine (1), idler rollers (2), a guide trolley (3), and a support frame (4). The traction machine (1), idler rollers (2), and support frame (4) are all fixed on the ground. The traction machine (1) and support frame (4) are located at both ends of the ultra-large air rib pipe-piercing fixture. There are multiple idler rollers (2), which are arranged in parallel between the traction machine (1) and the support frame (4). The traction machine (1) includes a base (101), a motor (102) and a traction roller (103). The traction roller (103) is fixedly connected to the output shaft of the motor (102), and the traction roller (103) is connected to one end of a Y-shaped traction rope (9). The guide trolley (3) includes a trolley frame (5), omnidirectional wheels (6), and directional wheels (7). The trolley frame (5) includes a bottom frame (501) and a top frame (502). The bottom frame (501) and the top frame (502) are connected by a support rod (503). Traction rings (8) are fixedly installed at both ends of the front side of the bottom frame (501). The span of the trolley frame (5) is greater than the length of the roller (2), and the bottom suspension height of the trolley frame (5) is greater than the height of the roller (2). The two ends of the Y-shaped traction rope (9) are respectively connected to the traction rings (8) on the bottom frame (501). Two support arms (10) are fixedly installed on the front side of the support frame (4).

2. The hyper-jumbo gas rib piercing tooling of claim 1, wherein: The idler roller (2) includes multiple roller bars (201) arranged in parallel, and the two ends of the roller bars (201) are rotatably supported on the support plate (202) by bearings.

3. The hyper-jumbo gas rib piercing tooling of claim 2, wherein: The number of roller bars (201) of the idler roller (2) is 2.

4. The jumbo gas rib pipe penetrating tooling according to claim 1, characterized in that: Multiple rollers are provided on the bottom frame, and the two ends of the rollers on the bottom frame (501) are rotatably supported on the bottom frame (501) by bearings.

5. The hyper-jumbo gas rib piercing tooling of claim 1, wherein: There are two omnidirectional wheels (6), located at the two ends of the bottom front side of the trolley frame (5); there are two directional wheels (7), located at the two ends of the bottom rear side of the trolley frame (5).

6. The hyper-jumbo gas rib piercing tooling of claim 1, wherein: The support frame (4) includes a base frame (401) and a double triangular support frame (402). The double triangular support frame (402) is located on the left and right sides of the base frame (401), and the double triangular support frames (402) on both sides are connected by a connecting rod.

7. The hyper-jacketed gas ribbed pipe penetrating tool of claim 5, wherein: Before the tube insertion begins, the tube of the extra-large air rib is fitted onto the support arm (10) of the support frame (4), and one end of the tube is fixed to the rear side of the trolley frame (5). The air rib tube is laid flat on the idler roller (2), and one end of the tube is inserted between the bottom frame (501) and the top frame (502) on the front side of the trolley frame (5), and placed on the roller inside the trolley frame (5) and extended into the air rib tube fixed on the trolley frame (5), and then passes out from the other end of the air rib tube and is connected and fixed to the fixing point at the rear of the support frame (4).

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