Multi-channel single-hole channel assembling machine

Abstract

The utility model relates to the technical field of channel body assembling, in particular to a multi-channel single-hole channel assembling machine which comprises a machine frame, a disc assembly is installed on the surface of the machine frame, and an assembling mechanism is arranged on the surface of the machine frame and located on the outer side of the disc assembly. A channel body feeding mechanism, a choke valve feeding mechanism, a sealing ring feeding mechanism and a channel upper cover feeding mechanism are sequentially arranged on the outer side of the machine frame in the circumferential direction, and a defective product discharging line is further arranged on the surface of the machine frame. According to the automatic feeding device, four parts including the channel body, the choke valve, the sealing ring and the channel upper cover can be sequentially and automatically fed, whether neglected loading exists or not can be visually judged through the choke valve and the sealing ring, ultrasonic welding is conducted after loading is completed, then silicone oil is sprayed for lubrication, and finally finished products are discharged; all actions of the device are automatically realized, no personnel is needed, the efficiency is improved, the precision is improved, and the production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of channel body assembly technology, specifically a multi-channel single-hole channel assembly machine. Background Technology

[0002] Currently, the medical industry is developing rapidly, but due to the high precision and high standards of medical devices, as well as the difficulty in automating some sealing rings, the assembly of medical devices largely relies on manual labor. Moreover, since the entire process requires manual operation, the position during assembly is not accurate enough, and it is easy for omissions to occur, which causes great inconvenience to users. Utility Model Content

[0003] The purpose of this invention is to provide a multi-channel single-hole assembly machine to solve the problems mentioned in the background art, where existing assembly methods mostly rely on manual labor, the position is not accurate enough during assembly, and omissions are easy to occur.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a multi-channel single-hole channel assembly machine, including a frame, on which a disc assembly is mounted for carrying the channel body; an assembly mechanism is provided on the frame surface and outside the disc assembly for assembling the channel body; a channel body feeding mechanism, an air-blocking valve feeding mechanism, a sealing ring feeding mechanism, and a channel cover feeding mechanism are sequentially arranged circumferentially on the outer side of the frame, respectively for feeding the channel body, air-blocking valve, sealing ring, and channel cover; a defective product unloading line is also provided on the frame surface for unloading defective products during the channel body assembly process; a control panel is also mounted on the frame surface for controlling the entire machine.

[0005] Preferably, the channel body feeding mechanism includes a channel body vibratory plate and a channel body loading robot. The channel body vibratory plate is placed on one side of the frame, and the channel body loading robot is installed on the side of the frame surface near the channel body vibratory plate. The channel body loading robot is used to load the channel body fed by the channel body vibratory plate onto the disc assembly.

[0006] Preferably, the air-blocking valve feeding mechanism consists of an air-blocking valve vibrating plate and an air-blocking valve feeding robot. The air-blocking valve vibrating plate is placed on one side of the frame, and the air-blocking valve feeding robot is installed on the end of the frame surface near the air-blocking valve vibrating plate. The air-blocking valve feeding robot is used to feed the air-blocking valve fed by the air-blocking valve vibrating plate into the channel body on the disc assembly for assembly.

[0007] Preferably, the sealing ring feeding mechanism is composed of a sealing ring vibratory plate and a sealing ring feeding robot. The sealing ring vibratory plate is located on one side of the air-blocking valve vibratory plate. The sealing ring feeding robot is installed on the end of the frame surface near the sealing ring vibratory plate. The sealing ring feeding robot is used to feed the sealing rings fed by the sealing ring vibratory plate into the channel body on the disc assembly for assembly.

[0008] Preferably, the channel cover feeding mechanism includes a channel cover vibratory feeder and a channel cover feeding robot. The channel cover vibratory feeder is located on one side of the frame, and the channel cover feeding robot is installed on the end of the frame surface near the channel cover vibratory feeder. The channel cover feeding robot is used to close the channel cover fed by the channel cover vibratory feeder onto the channel body on the disc assembly to complete the assembly.

[0009] Preferably, the assembly mechanism includes a visual inspection camera for the air-blocking valve, a visual inspection camera for the sealing ring, an alternating material handling robot, an ultrasonic welding machine, an oil lubricator, and a finished product unloading line. The visual inspection camera for the air-blocking valve is installed on the surface of the frame and on one side of the air-blocking valve feeding mechanism. This visual inspection camera is used for the feeding inspection of the air-blocking valve. The visual inspection camera for the sealing ring is installed on the surface of the frame and on one side of the sealing ring feeding mechanism. This visual inspection camera for the sealing ring is used for the feeding inspection of the sealing ring.

[0010] Preferably, an ultrasonic welding machine, an oil lubricator, and a finished product unloading line are sequentially installed circumferentially on the surface of the frame and on the outer side of the disc assembly. The alternating material handling robot, the ultrasonic welding machine, the oil lubricator, and the assembly mechanism are used for ultrasonic welding, silicone oil lubrication, and finished product unloading, respectively. An alternating material handling robot is installed on the surface of the frame and on one side of the ultrasonic welding machine. The alternating material handling robot is used for alternating material handling between the disc assembly and the ultrasonic welding machine.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This multi-channel single-hole assembly machine is equipped with an assembly mechanism, a channel body feeding mechanism, an air-blocking valve feeding mechanism, a sealing ring feeding mechanism, and a channel cover feeding mechanism. These mechanisms automatically feed the channel body, air-blocking valve, sealing ring, and channel cover respectively. After feeding, the assembly mechanism performs visual inspection, welding, and lubrication, ultimately unloading finished and defective products. This utility model can automatically feed the four components—channel body, air-blocking valve, sealing ring, and channel cover—sequentially. The air-blocking valve and sealing ring can be visually inspected for omissions. After assembly, they are ultrasonically welded, then lubricated with silicone oil, and finally unloaded. All actions in this utility model are automated, requiring no personnel, thus improving efficiency, increasing accuracy, and reducing production costs. Attached Figure Description

[0012] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the three-dimensional right-side structure of this utility model;

[0014] Figure 3 This is a three-dimensional rear view structural schematic diagram of the present invention;

[0015] Figure 4 This is a schematic diagram of the three-dimensional left-side structure of this utility model;

[0016] Figure 5 This is a schematic diagram of the rear view structure of this utility model;

[0017] Figure 6 This is a side view of the outer side view structure of this utility model;

[0018] Figure 7 This is a schematic diagram of the outer structure of the present invention from the front view.

[0019] Figure 8 This is a top view of the structure of this utility model.

[0020] In the diagram: 1. Frame; 11. Control panel; 2. Disc assembly; 3. Assembly mechanism; 30. Air choke valve visual inspection camera; 31. Sealing ring visual inspection camera; 32. Alternating material handling robot; 33. Ultrasonic welding machine; 34. Oil lubricator; 35. Finished product unloading line; 4. Channel main body feeding mechanism; 41. Channel main body vibrating plate; 42. Channel main body loading robot; 5. Air choke valve feeding mechanism; 51. Air choke valve vibrating plate; 52. Air choke valve loading robot; 6. Sealing ring feeding mechanism; 61. Sealing ring vibrating plate; 62. Sealing ring loading robot; 7. Channel top cover feeding mechanism; 71. Channel top cover vibrating plate; 72. Channel top cover loading robot; 8. Defective product unloading line. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0022] The structure of the multi-channel single-hole channel assembly machine provided by this utility model is as follows: Figure 1 as well as Figure 2 As shown, the machine includes a frame 1, on the surface of which a control panel 11 is mounted for controlling the entire machine. A disc assembly 2 is mounted on the surface of the frame 1 for carrying the main body of the channel. A channel body feeding mechanism 4, an air-blocking valve feeding mechanism 5, a sealing ring feeding mechanism 6, and a channel cover feeding mechanism 7 are arranged sequentially along the circumference of the outer side of the frame 1. These mechanisms are used for feeding the main body, air-blocking valve, sealing ring, and channel cover, respectively. A defective product unloading line 8 is also provided on the surface of the frame 1 for unloading defective products during the assembly of the main body of the channel.

[0023] During implementation, the main channel feeding mechanism 4, the air-blocking valve feeding mechanism 5, the sealing ring feeding mechanism 6, and the channel cover feeding mechanism 7 are used to automatically feed the main channel, the air-blocking valve, the sealing ring, and the channel cover, respectively.

[0024] Furthermore, such as Figure 3 , Figure 5 as well as Figure 8As shown, the channel body feeding mechanism 4 includes a channel body vibratory plate 41 and a channel body loading robot 42. The channel body vibratory plate 41 is placed on one side of the frame 1. The channel body loading robot 42 is installed on the side of the frame 1 near the channel body vibratory plate 41. The channel body loading robot 42 is used to load the channel body fed by the channel body vibratory plate 41 onto the disc assembly 2. The air-blocking valve feeding mechanism 5 consists of an air-blocking valve vibratory plate 51 and an air-blocking valve loading robot 52. The air-blocking valve vibratory plate 51 is placed on one side of the frame 1. The air-blocking valve loading robot 52 is installed on the side of the frame 1 near the air-blocking valve vibratory plate 51. The air-blocking valve loading robot 52 is used to load the air-blocking valve fed by the air-blocking valve vibratory plate 51 onto the channel body on the disc assembly 2 for assembly.

[0025] During implementation, the channel body is fed to the channel body loading robot 42 via the channel body vibrating plate 41, and then the channel body loading robot 42 loads the material onto the disc assembly 2. Next, the disc assembly 2 drives the channel body to the air-blocking valve feeding mechanism 5. Subsequently, the air-blocking valve vibrating plate 51 feeds the air-blocking valve to the air-blocking valve loading robot 52, and the air-blocking valve loading robot 52 loads the material onto the channel body in the disc assembly 2.

[0026] Furthermore, such as Figure 4 , Figure 6 as well as Figure 8 As shown, the sealing ring feeding mechanism 6 is composed of a sealing ring vibrating plate 61 and a sealing ring loading robot 62. The sealing ring vibrating plate 61 is located on one side of the air-blocking valve vibrating plate 51. The sealing ring loading robot 62 is installed on the surface of the frame 1 near the sealing ring vibrating plate 61. The sealing ring loading robot 62 is used to load the sealing rings fed by the sealing ring vibrating plate 61 onto the channel body on the disc assembly 2 for assembly. The channel cover feeding mechanism 7 includes a channel cover vibrating plate 71 and a channel cover loading robot 72. The channel cover vibrating plate 71 is located on one side of the frame 1. The channel cover loading robot 72 is installed on the surface of the frame 1 near the channel cover vibrating plate 71. The channel cover loading robot 72 is used to close the channel cover fed by the channel cover vibrating plate 71 onto the channel body on the disc assembly 2 to complete the assembly.

[0027] During implementation, the sealing ring is fed by the sealing ring vibrating plate 61, and then the sealing ring loading robot 62 loads the sealing ring onto the channel body and the air-blocking valve in the disc assembly 2; then, the channel cover is assembled onto the channel body by the channel cover vibrating plate 71 and the channel cover loading robot 72.

[0028] Furthermore, such as Figure 7 as well as Figure 8As shown, an assembly mechanism 3 is provided on the surface of the frame 1 and outside the disc assembly 2. This assembly mechanism 3 is used for assembling the main body of the channel. The assembly mechanism 3 includes a visual inspection camera 30 for the air-blocking valve, a visual inspection camera 31 for the sealing ring, an alternating material handling robot 32, an ultrasonic welding machine 33, an oil lubricator 34, and a finished product unloading line 35. A visual inspection camera 30 for the air-blocking valve is installed on the surface of the frame 1 and on one side of the air-blocking valve feeding mechanism 5. This visual inspection camera 30 is used for the feeding inspection of the air-blocking valve. A visual inspection camera for the sealing ring is installed on the surface of the frame 1 and on one side of the sealing ring feeding mechanism 6. Machine 31, the sealing ring visual inspection camera 31 is used for the material inspection of sealing rings. On the surface of the frame 1 and on the outside of the disc assembly 2, an ultrasonic welding machine 33, an oil lubricator 34 and a finished product unloading line 35 are installed in sequence along the circumference. The alternating material handling robot 32, the ultrasonic welding machine 33, the oil lubricator 34 and the assembly mechanism 3 are respectively used for ultrasonic welding, silicone oil spraying lubrication and finished product unloading. On the surface of the frame 1 and on one side of the ultrasonic welding machine 33, the alternating material handling robot 32 is installed for alternating material handling between the disc assembly 2 and the ultrasonic welding machine 33.

[0029] During implementation, visual inspection is performed using a valve inspection camera 30 to check whether a valve is missing from the main body of the channel; visual inspection is performed using a sealing ring inspection camera 31 to check whether a sealing ring is missing. Then, the assembled product is transported to the ultrasonic welding machine 33 by an alternating material handling robot 32, where ultrasonic welding is performed. After ultrasonic welding, the alternating material handling robot 32 will transport the product back to the disc assembly 2. The disc assembly 2 then drives the product to continue moving, and the lubricator 34 provides lubrication. Finally, the finished product is unloaded through the finished product unloading line 35.

[0030] Working principle: In use, the channel body is first fed to the channel body loading robot 42 by the channel body vibrating plate 41, and then the channel body loading robot 42 loads the material onto the disc assembly 2. Then, the disc assembly 2 drives the channel body to the air-blocking valve feeding mechanism 5. Subsequently, the air-blocking valve vibrating plate 51 feeds the air-blocking valve to the air-blocking valve loading robot 52, and the air-blocking valve loading robot 52 loads the material onto the channel body in the disc assembly 2. Then, the air-blocking valve visual inspection camera 30 performs visual inspection to detect whether the air-blocking valve is missing from the channel body.

[0031] Then, the disc assembly 2 drives the channel body and the air-blocking valve to continue moving to the sealing ring feeding mechanism 6. The sealing ring is fed by the sealing ring vibrating plate 61, and then the sealing ring loading robot 62 loads the sealing ring onto the channel body and the air-blocking valve in the disc assembly 2. Then, the sealing ring vision inspection camera 31 performs visual inspection to check whether a sealing ring is missing. Next, the channel cover vibrating plate 71 and the channel cover loading robot 72 assemble the channel cover onto the channel body.

[0032] Finally, the assembled product is transported to the ultrasonic welding machine 33 by the alternating material handling robot 32. Ultrasonic welding is performed by the ultrasonic welding machine 33. After ultrasonic welding, the alternating material handling robot 32 will transport the product to the disc assembly 2 again. Then the disc assembly 2 will drive the product to continue moving. The lubricator 34 will then lubricate the product. Finally, the finished product will be unloaded through the finished product unloading line 35, while defective products will be discharged through the defective product unloading line 8.

[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A multi-channel single-hole assembly machine, comprising a frame (1), characterized in that: The surface of the frame (1) is equipped with a disc assembly (2), which is used for the transport of the channel body; an assembly mechanism (3) is provided on the surface of the frame (1) and outside the disc assembly (2), which is used for the assembly of the channel body; a channel body feeding mechanism (4), an air-blocking valve feeding mechanism (5), a sealing ring feeding mechanism (6), and a channel cover feeding mechanism (7) are arranged sequentially along the circumference of the outer side of the frame (1), which are used for feeding the channel body, air-blocking valve, sealing ring, and channel cover respectively; a defective product unloading line (8) is also provided on the surface of the frame (1), which is used for unloading defective products during the assembly of the channel body; a control panel (11) is also installed on the surface of the frame (1), which is used for the control of the entire machine.

2. The multi-lane single-hole lane assembly machine of claim 1, wherein: The channel body feeding mechanism (4) includes a channel body vibrating plate (41) and a channel body loading robot (42). The channel body vibrating plate (41) is placed on one side of the frame (1). The channel body loading robot (42) is installed on the side of the frame (1) near the channel body vibrating plate (41). The channel body loading robot (42) is used to load the channel body fed by the channel body vibrating plate (41) onto the disc assembly (2).

3. The multi-lane single-hole lane assembly machine of claim 1, wherein: The air-blocking valve feeding mechanism (5) consists of an air-blocking valve vibratory plate (51) and an air-blocking valve loading robot (52). The air-blocking valve vibratory plate (51) is placed on one side of the frame (1). The air-blocking valve loading robot (52) is installed on the surface of the frame (1) near the end of the air-blocking valve vibratory plate (51). The air-blocking valve loading robot (52) is used to load the air-blocking valve fed by the air-blocking valve vibratory plate (51) into the channel body on the disc assembly (2) for assembly.

4. The multi-lane single-hole lane assembly machine of claim 1, wherein: The sealing ring feeding mechanism (6) is composed of a sealing ring vibrating plate (61) and a sealing ring loading robot (62). The sealing ring vibrating plate (61) is located on one side of the air-blocking valve vibrating plate (51). The sealing ring loading robot (62) is installed on the end of the frame (1) near the sealing ring vibrating plate (61). The sealing ring loading robot (62) is used to load the sealing rings fed by the sealing ring vibrating plate (61) into the channel body on the disc assembly (2) for assembly.

5. The multi-lane single-hole lane assembly machine of claim 1, wherein: The channel cover feeding mechanism (7) includes a channel cover vibrating plate (71) and a channel cover loading robot (72). The channel cover vibrating plate (71) is located on one side of the frame (1). The channel cover loading robot (72) is installed on the surface of the frame (1) near the end of the channel cover vibrating plate (71). The channel cover loading robot (72) is used to close the channel cover fed by the channel cover vibrating plate (71) onto the channel body on the disc assembly (2) to complete the assembly.

6. The multi-lane single-hole lane assembly machine of claim 1, wherein: The assembly mechanism (3) includes a visual inspection camera (30) for the air-blocking valve, a visual inspection camera (31) for the sealing ring, an alternating material handling robot (32), an ultrasonic welding machine (33), an oil lubricator (34), and a finished product unloading line (35). The visual inspection camera (30) for the air-blocking valve is installed on the surface of the frame (1) and on one side of the air-blocking valve feeding mechanism (5). The visual inspection camera (30) for the air-blocking valve is used for the feeding inspection of the air-blocking valve. The visual inspection camera (31) for the sealing ring is installed on the surface of the frame (1) and on one side of the sealing ring feeding mechanism (6). The visual inspection camera (31) for the feeding inspection of the sealing ring is used for the feeding inspection of the sealing ring.

7. The multi-lane single-hole lane assembly machine of claim 6, wherein: An ultrasonic welding machine (33), an oil lubricator (34), and a finished product unloading line (35) are sequentially installed on the surface of the frame (1) and on the outer side of the disc assembly (2) along the circumferential direction. The alternating material handling robot (32), the ultrasonic welding machine (33), the oil lubricator (34), and the assembly mechanism (3) are used for ultrasonic welding, silicone oil lubrication, and finished product unloading, respectively. An alternating material handling robot (32) is installed on the surface of the frame (1) and on one side of the ultrasonic welding machine (33). The alternating material handling robot (32) is used for alternating material handling between the disc assembly (2) and the ultrasonic welding machine (33).

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