Internal mixer

By introducing a cutter and a vacuum pump collection bag into the internal mixer, the problems of poor cleaning performance and feed inlet blockage in the internal mixer are solved, achieving good cleaning performance and anti-blocking effect.

CN224130197UActive Publication Date: 2026-04-17HUZHOU WANMA POLYMER MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUZHOU WANMA POLYMER MATERIAL CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Internal mixers have poor cleaning performance, making it difficult to remove internal impurities, and raw materials are prone to clogging at the feed inlet.

Method used

A mixing mill was designed, which includes a cutter, a vacuum pump, and a collection bag in the feed hopper. The cutter separates the raw materials, and the vacuum pump and collection bag remove impurities and prevent blockage.

Benefits of technology

It achieves excellent cleaning performance, prevents raw material blockage, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224130197U_ABST
    Figure CN224130197U_ABST
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Abstract

The utility model discloses an internal mixer and belongs to the field of internal mixing devices. The rotor assembly is rotationally located in the machine body; the feeding hopper is communicated with one end of the machine body; the cutters are positioned in the feeding hopper; the first pipe body and the second pipe body are respectively communicated with two sides of the other end of the machine body; an air inlet of the air extractor is communicated with the first pipe body; the collecting bag is detachably connected with an air outlet of the air extractor; the first valve is positioned at the first pipe body; and the second valve is positioned at the second pipe body. The machine body comprises a machine body and a blanking hopper which are communicated with each other, the rotor assembly is rotationally located in the machine body, the feeding hopper is communicated with the machine body, and the first pipe body and the second pipe body are communicated to the two sides of the blanking hopper respectively. And an opening and closing door is arranged between the machine body and the blanking hopper. The utility model has the technical effects that not only is the cleaning performance good, but also related adhered raw materials can be easily prevented from being blocked at the feeding hole.
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Description

Technical Field

[0001] This utility model relates to a mixing device, and more particularly to a mixing machine. Background Technology

[0002] An internal mixer is a key piece of equipment used for mixing polymer materials such as rubber and plastics. Its core function is to uniformly mix raw rubber (natural or synthetic rubber) with compounding agents (such as carbon black, vulcanizing agents, fillers, etc.) through strong shearing, extrusion, and heating in a closed environment to form a compound that meets the process requirements.

[0003] However, the internal mixers have poor cleaning performance, making it difficult to clean impurities such as iron wires inside in a timely manner. At the same time, the sticky raw materials are prone to clogging at the feed inlet of the internal mixers. Utility Model Content

[0004] Purpose of the utility model: The purpose of this utility model is to provide a mixer that not only has good cleaning performance, but also easily prevents related sticky raw materials from clogging at the feed inlet.

[0005] Technical solution:

[0006] A mixing machine, comprising:

[0007] Organism;

[0008] Rotate the rotor assembly located inside the machine body;

[0009] A feed hopper connected to one end of the machine body;

[0010] Several cutting blades located inside the feed hopper;

[0011] The first tube and the second tube are respectively connected to the two sides of the other end of the machine body;

[0012] An air extractor, wherein the air inlet of the air extractor is connected to the first pipe body;

[0013] A collection bag that is detachably connected to the air outlet of the vacuum pump;

[0014] The first valve located at the first pipe body;

[0015] The second valve is located at the second pipe body.

[0016] Optionally, the machine body includes a main body and a discharge hopper that are interconnected. The rotor assembly is rotatably located within the main body. The feed hopper is connected to the main body. The first pipe and the second pipe are respectively connected to both sides of the discharge hopper.

[0017] Optionally, an opening and closing door is provided between the machine body and the hopper.

[0018] Optionally, the rotor assembly includes a first rotor and a second rotor, both rotatably located within the housing, the first rotor and the second rotor rotating in opposite directions.

[0019] Optionally, the rotor assembly further includes:

[0020] A driver connected to the machine body, wherein the drive shaft of the driver is connected to one end of the first rotor;

[0021] A first gear connected to the other end of the first rotor;

[0022] A second gear is connected to one end of the second rotor, and the second gear meshes with the first gear.

[0023] Optionally, the first rotor and the second rotor have the same structure, both including:

[0024] Rotate the rotor body located inside the machine body;

[0025] Several spiral protrusions are evenly spaced and connected to the outside of the rotor body.

[0026] Optionally, the midpoints of several of the cutters are connected to each other to form multiple channels.

[0027] Optionally, the collection bag and the air outlet of the vacuum pump are detachably connected by flexible wire.

[0028] Beneficial effects:

[0029] (1) Raw materials such as raw rubber and compounding agents are put into the feed hopper so that the raw materials enter the machine body. Under the action of several cutters, the sticky raw materials are separated, which helps to prevent the sticky raw materials from clogging the feed hopper.

[0030] (2) During cleaning, firstly, the feed hopper and the first valve are opened simultaneously; then, the air pump is turned on, so that impurities such as iron wire inside the machine body enter the collection bag under the dual action of gravity and pneumatic force, preventing impurities such as iron wire from directly entering the outside world, thereby preventing environmental pollution and having good cleaning performance. Attached Figure Description

[0031] Figure 1 This is a structural diagram of a mixing mill according to Embodiment 1 of this utility model;

[0032] Figure 2 This is a structural diagram of the feed hopper of Embodiment 1 of this utility model;

[0033] In the diagram: 1. Machine body; 11. Machine main body; 12. Feed hopper; 13. Support leg; 2. Rotor assembly; 21. First rotor; 22. Second rotor; 23. Driver; 241. First gear; 242. Second gear; 251. Rotor body; 252. Spiral protrusion; 3. Feed hopper; 4. Cutter; 41. Channel; 51. First tube; 52. Second tube; 6. Collection bag; 71. First valve; 72. Second valve; 8. Opening and closing door; 9. Air extractor; 91. Air inlet; 92. Air outlet. Detailed Implementation

[0034] To make the technical solution of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the relevant utility model and not intended to limit the utility model. Furthermore, it should be noted that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings. The terms "first," "second," etc., used in this utility model are provided for the convenience of describing the technical solution of this utility model and have no specific limiting effect; they are all general terms and do not constitute a limitation on the technical solution of this utility model. It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Multiple technical solutions in the same embodiment, as well as multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not contradict or conflict, all of which are within the scope of protection claimed by this utility model.

[0036] Example 1

[0037] Combination Figures 1-2 This embodiment provides a mixer, including: a machine body 1; a rotor assembly 2 rotatably located within the machine body 1; a feed hopper 3 connected to one end of the machine body 1; a plurality of cutters 4 located within the feed hopper 3; a first pipe 51 and a second pipe 52 respectively connected to the other two sides of the machine body 1; an air extractor 9, the air inlet 91 of the air extractor 9 being connected to the first pipe 51; a collection bag 6 detachably connected to the air outlet 92 of the air extractor 9; a first valve 71 located at the first pipe 51; and a second valve 72 located at the second pipe 52.

[0038] Specifically, during the internal mixing process, firstly, the first valve 71 and the second valve 72 are closed; then, raw rubber, compounding agents, and other raw materials are fed into the feed hopper 3, allowing the raw materials to enter the machine body 1. Under the action of several cutters 4, the adhering raw materials are separated, which helps to prevent the adhering raw materials from clogging the feed hopper 3; then, the feed hopper 3 is closed, and the rotor assembly 2 is started. The rotor assembly 2 performs strong shearing, extrusion, and heating on the raw materials to form a compound that meets the process requirements; finally, the second valve 72 is opened, and under the action of gravity, the compound is discharged from the second pipe body 52. ​​To improve the discharge performance, a screw feeding device can be installed in the second pipe body 52.

[0039] During cleaning, firstly, the feed hopper 3 and the first valve 71 are opened simultaneously; then, the vacuum pump 9 is turned on, so that impurities such as iron wires inside the machine body 1 enter the collection bag 6 under the dual action of gravity and pneumatic force, preventing impurities such as iron wires from directly entering the outside, thereby preventing environmental pollution and having good cleaning performance.

[0040] Furthermore, such as Figure 1 The machine body 1 includes a machine body 11 and a hopper 12 that are connected to each other. The rotor assembly 2 is rotatably located inside the machine body 11. The feed hopper 3 is connected to the machine body 11. The first pipe 51 and the second pipe 52 are respectively connected to the two sides of the hopper 12.

[0041] Specifically, the machine body 11 facilitates the rotor assembly 2 to perform strong shearing, extrusion and heating of the raw materials, and the shape of the machine body 11 is preferably cylindrical; the hopper 12 facilitates material discharge, and the shape of the hopper 12 is preferably conical. In order to facilitate support, several support legs 13 can be provided at the bottom of the hopper 12.

[0042] Furthermore, such as Figure 1 There is an opening and closing door 8 between the machine body 11 and the hopper 12.

[0043] Specifically, during internal mixing, the opening and closing door 8 is in the closed state, which facilitates the raw materials to undergo strong shearing, extrusion and heating in a relatively small enclosed space, thereby facilitating a good mixing effect of the raw materials.

[0044] Furthermore, such as Figure 1The rotor assembly 2 includes a first rotor 21 and a second rotor 22, both of which are rotatably located within the body 1. The first rotor 21 and the second rotor 22 rotate in opposite directions.

[0045] Specifically, the rotation direction is opposite, which facilitates the full shearing, extrusion and heating of the raw materials.

[0046] Furthermore, such as Figure 1 The rotor assembly 2 further includes: a driver 23 connected to the body 1, the drive shaft of the driver 23 being connected to one end of the first rotor 21; a first gear 241 connected to the other end of the first rotor 21; and a second gear 242 connected to one end of the second rotor 22, the second gear 242 meshing with the first gear 241.

[0047] Specifically, a driver 23 simultaneously drives the first rotor 21 and the second rotor 22 to rotate, which not only ensures good energy saving, but also makes the linear speeds of the first rotor 21 and the second rotor 22 the same, thereby facilitating the synchronous shearing, extrusion and heating of the raw materials. The driver 23 can be a servo motor, a stepper motor, etc.

[0048] Furthermore, such as Figure 1 The first rotor 21 and the second rotor 22 have the same structure, both including: a rotor body 251 that rotates inside the machine body 1; and a number of spiral protrusions 252 that are spaced apart and connected to the outside of the rotor body 251.

[0049] Specifically, the rotor body 251 is used to support a number of spiral protrusions 252; the spiral protrusions 252 are used to shear and compress the raw material, thereby generating heat in the raw material, while facilitating the spiral movement of the raw material and ensuring good mixing of the raw material. The specific number of spiral protrusions 252 is not limited and can be four, five, etc., and the spiral protrusions 252 are preferably evenly distributed along the circumference of the rotor body 251.

[0050] Furthermore, such as Figures 1-2 The midpoints of several cutters 4 are connected to each other to form multiple channels 41.

[0051] Specifically, multiple channels 41 facilitate the flow of raw materials cut by the cutter 4. The number of channels 41 depends on the number of cutters 4. For example, two cutters 4 will produce four channels 41, and three cutters 4 will produce six channels 41.

[0052] Furthermore, such as Figure 1 The collection bag 6 and the air outlet 92 of the vacuum pump 9 are detachably connected by a flexible wire.

[0053] Specifically, flexible wires can be made of iron wire, steel wire, etc.

[0054] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. An internal mixer characterized by, include: Body (1); Rotate the rotor assembly (2) located inside the body (1); A feed hopper (3) connected to one end of the machine body (1); A plurality of cutters (4) located within the feed hopper (3); The first tube (51) and the second tube (52) are respectively connected to the other two sides of the body (1); A vacuum pump (9) is provided, wherein the air inlet (91) of the vacuum pump (9) is connected to the first pipe body (51); A collection bag (6) is detachably connected to the air outlet (92) of the vacuum pump (9); The first valve (71) is located at the first pipe body (51); The second valve (72) is located at the second pipe body (52).

2. An internal mixer according to claim 1, characterized in that The machine body (1) includes a machine body (11) and a hopper (12) that are connected to each other. The rotor assembly (2) is rotatably located inside the machine body (11). The feed hopper (3) is connected to the machine body (11). The first tube (51) and the second tube (52) are respectively connected to both sides of the hopper (12).

3. An internal mixer according to claim 2, characterized in that There is an opening and closing door (8) between the machine body (11) and the hopper (12).

4. A mixer according to any one of claims 1 to 3, characterised in that The rotor assembly (2) includes a first rotor (21) and a second rotor (22) that are both located within the body (1), and the first rotor (21) and the second rotor (22) rotate in opposite directions.

5. An internal mixer according to claim 4, characterized in that The rotor assembly (2) also includes: A driver (23) connected to the body (1), wherein the drive shaft of the driver (23) is connected to one end of the first rotor (21); A first gear (241) is connected to the other end of the first rotor (21); A second gear (242) is connected to one end of the second rotor (22), and the second gear (242) meshes with the first gear (241).

6. An internal mixer according to claim 4, characterized in that The first rotor (21) and the second rotor (22) have the same structure, both including: Rotate the rotor body (251) located inside the machine body (1); A plurality of spiral protrusions (252) are evenly spaced and connected to the outside of the rotor body (251).

7. An internal mixer according to any one of claims 1 to 3, characterized in that The midpoints of several of the cutters (4) are connected to each other to form multiple channels (41).

8. An internal mixer according to any one of claims 1 to 3, characterized in that The collection bag (6) and the air outlet (92) of the vacuum pump (9) are detachably connected by a flexible wire.