Compression molding equipment for release film production

Abstract

The utility model discloses compression molding equipment for release film production, which comprises a main body mechanism and a cleaning mechanism, two ends of a transverse plate are fixedly connected with a frame body, and a compression assembly is used for compression molding of a release film. The two guide rods movably penetrate through a transverse plate, the U-shaped plate is fixed to the bottom ends of the guide rods, the second steel rod is rotationally installed on the opposite inner side faces of the U-shaped plate, the first motor is fixed to one side of the U-shaped plate, a shaft of the first motor is fixedly connected with the second steel rod, round holes are formed in the two sides of the transverse plate, and the guide rods movably penetrate through the round holes and can limit movement of the U-shaped plate; and the stability of the U-shaped plate when the U-shaped plate moves up and down is guaranteed, the U-shaped plate is used for installing a second steel rod, the second steel rod corresponds to the first steel rod and is used for pressing the release film, the first motor is used for driving the second steel rod to rotate, and the pressing forming equipment for release film production has the advantages of being adjustable in pressure and good in pressing effect.

Description

Technical Field

[0001] This utility model relates to the technical field of release film production equipment, specifically a pressing and molding equipment for release film production. Background Technology

[0002] The graphite calendered release film is prepared by placing sintered graphite sheets directly onto a heavy release film, pressing them with high-precision chrome-plated steel rollers, and then rolling them up. The finished graphite calendered release film has high light transmittance, a smooth and clean surface, and is free from defects such as wrinkles, tears, particles, bubbles, and pinholes. It also has advantages such as uniform coating, stable release force, good air release, good release layer adhesion, good high temperature resistance, small thickness tolerance, low thermal shrinkage, good flexibility, and high residual adhesion.

[0003] The existing release film compression molding equipment has the following drawbacks during use: the pressure of the steel roller is difficult to adjust precisely; in addition, dust and impurities are easily attached to the surface of the steel roller, and these dust and impurities are easily pressed onto the release film during the pressing process, affecting the production quality of the release film. Therefore, there is room for improvement. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows: a pressing and molding equipment for producing release film, comprising: a main body and a cleaning mechanism. The main body includes a frame, a first steel rod rotatably mounted on the frame, a horizontal plate fixed at the top of the frame, a pressing component passing through the horizontal plate, multiple cylinders fixed at the top of the horizontal plate, a movable rod disposed in the inner cavity of the cylinder and whose bottom end passes through the horizontal plate and is fixedly connected to the pressing component, an air inlet installed on one side of the cylinder, a main air inlet pipe disposed on one side of the cylinder and communicating with the multiple air inlets, and a pressure sensor installed at the top of the cylinder and extending into the inner cavity of the cylinder.

[0006] The cleaning mechanism includes a housing fixed to one side of the pressing assembly, a cleaning component installed on the inner wall of the housing, multiple blowers installed at the top of the housing, a filter screen set at the top of the blowers, and a fixing ring installed at the top of the blowers by thread engagement.

[0007] The cleaning component includes a brush roller rotatably mounted on the inner wall of the housing and a second motor mounted on one side of the housing with its shaft fixedly connected to the end of the brush roller.

[0008] In a preferred embodiment, the present invention can be further configured as follows: the pressing assembly includes two guide rods that move through the horizontal plate, a U-shaped plate fixed at the bottom of the guide rods, a second steel rod rotatably mounted on the opposite inner side of the U-shaped plate, and a first motor fixed to one side of the U-shaped plate with its shaft fixedly connected to the second steel rod.

[0009] In a preferred embodiment, the present invention can be further configured such that the movable rod includes a piston movably disposed in the inner cavity of the cylinder and a support rod with one end fixedly connected to the piston and the other end passing through the cross plate and fixedly connected to the U-shaped plate.

[0010] In a preferred embodiment, the present invention can be further configured such that the air intake component includes a branch pipe connecting the inner cavity of the cylinder to the main air intake pipe and an electric valve installed on the branch pipe.

[0011] In a preferred embodiment, the present invention can be further configured such that the blower includes a tube fixed to the top of the housing and communicating with the inner cavity of the housing, and a high-speed fan installed on the inner wall of the tube.

[0012] In a preferred embodiment, the present invention can be further configured such that the filter screen is a HEPA filter paper.

[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0014] 1. In this utility model, a first steel rod is installed on the frame, and a horizontal plate is fixed at the top of the frame. The pressing component is set below the horizontal plate and passes through the horizontal plate. Multiple cylinders are set on the horizontal plate. Each cylinder has a movable rod in its inner cavity that is fixedly connected to the pressing component. An air inlet is set on one side of the cylinder and connected to the main air inlet pipe. A pressure sensor is installed at the top of the cylinder and extends into the inner cavity of the cylinder. With the above settings, during pressing, high-pressure gas is sent into the inner cavity of the cylinder through the main air inlet pipe and the air inlet, so that the inner cavity of the cylinder is filled with high-pressure gas. Under the action of air pressure, the movable rod drives the pressing component to press down, ensuring the pressing force of the pressing component. The air pressure inside the cylinder can be adjusted according to the production process. The greater the air pressure inside the cylinder, the greater the downward pressure of the pressing component, and vice versa. This achieves precise adjustment of the pressure of the pressing component, which is convenient for pressing and molding release films for different processes.

[0015] 2. In this utility model, a housing is fixed on one side of the pressing assembly, and a cleaning component is installed on the inner wall of the housing. The cleaning component consists of a brush roller and a second motor, with the brush roller pressed against the steel roller of the pressing assembly. Through this arrangement, the second motor drives the brush roller to rotate, which can remove dust and impurities attached to the steel roller. At the same time, multiple blowers are installed at the top of the housing, and a filter screen is installed at the top of the blowers through a fixing ring. When dust and impurities are detached from the steel roller under the action of the brush roller, the blowers are activated, expelling the air inside the housing cavity to the outside. At this time, dust and impurities are expelled with the airflow and filtered by the filter screen, realizing the collection of dust and impurities. This can effectively prevent dust and impurities attached to the pressing steel roller from affecting the pressing effect and ensure the production quality of the release film. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the present invention;

[0018] Figure 3 This is a partial exploded view of the structure of this utility model;

[0019] Figure 4 This is a cross-sectional schematic diagram of the cleaning mechanism of this utility model.

[0020] Figure 5 This is an exploded view of the cleaning mechanism of this utility model.

[0021] Figure label:

[0022] 100. Main structure; 110. Frame; 120. First steel rod; 130. Horizontal plate; 140. Pressing assembly; 141. Guide rod; 142. U-shaped plate; 143. Second steel rod; 144. First motor; 150. Cylinder; 160. Movable rod; 161. Piston; 162. Support rod; 170. Air intake component; 171. Branch pipe; 172. Electric valve; 180. Main air intake pipe; 190. Air pressure sensor;

[0023] 200. Cleaning mechanism; 210. Housing; 220. Cleaning component; 221. Brush roller; 222. Second motor; 230. Blower; 231. Tube body; 232. High-speed fan; 240. Filter screen; 250. Retaining ring. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0025] Some embodiments of this utility model are described below with reference to the accompanying drawings.

[0026] Example 1:

[0027] Combination Figure 1-5 As shown, this embodiment provides a pressing and molding equipment for producing release film, including: a main body 100 and a cleaning mechanism 200.

[0028] The main structure 100 includes a frame 110, a first steel rod 120 rotatably mounted on the frame 110, a horizontal plate 130 fixed to the top of the frame 110, a pressing assembly 140 passing through the horizontal plate 130, multiple cylinders 150 fixed to the top of the horizontal plate 130, a movable rod 160 disposed in the inner cavity of the cylinder 150 and whose bottom end passes through the horizontal plate 130 and is fixedly connected to the pressing assembly 140, an air inlet 170 installed on one side of the cylinder 150, a main air inlet pipe 180 disposed on one side of the cylinder 150 and communicating with the multiple air inlets 170, and a pressure sensor 190 installed at the top of the cylinder 150 and extending into the inner cavity of the cylinder 150.

[0029] The frame 110 is U-shaped and is used to install other components. The first steel rod 120 is rotatably mounted on the inner side of the frame 110 and works with the pressing component 140 to press and shape the release film.

[0030] The horizontal plate 130 is fixedly connected to the frame 110 at both ends. The pressing assembly 140 is used to press and shape the release film. It includes two guide rods 141 that move through the horizontal plate 130, a U-shaped plate 142 fixed to the bottom of the guide rods 141, a second steel rod 143 rotatably mounted on the opposite inner side of the U-shaped plate 142, and a first motor 144 fixed to one side of the U-shaped plate 142 and whose shaft is fixedly connected to the second steel rod 143. There are round holes on both sides of the horizontal plate 130. The guide rods 141 move through the round holes and can limit the movement of the U-shaped plate 142 to ensure the stability of the U-shaped plate 142 when it moves up and down. The U-shaped plate 142 is used to install the second steel rod 143. The second steel rod 143 corresponds to the first steel rod 120 and is used to press the release film. The first motor 144 is used to drive the second steel rod 143 to rotate.

[0031] The cylinder 150 is fixed to the top of the horizontal plate 130. The movable rod 160 includes a piston 161 movably disposed in the inner cavity of the cylinder 150 and a support rod 162 with one end fixedly connected to the piston 161 and the other end passing through the horizontal plate 130 and fixedly connected to the U-shaped plate 142. With this arrangement, when the inner cavity of the cylinder 150 is filled with high-pressure gas, the movable rod 160 drives the pressing assembly 140 to press down under the action of air pressure, ensuring the pressing force of the pressing assembly 140. At the same time, the pressure of the pressing assembly 140 can be adjusted by adjusting the air pressure in the cylinder 150.

[0032] The air inlet pipe is used to send high-pressure gas into the inner cavity of the cylinder 150. It includes a branch pipe 171 connecting the inner cavity of the cylinder 150 and the main air inlet pipe 180, and an electric valve 172 installed on the branch pipe 171. One end of the main air inlet pipe 180 is connected to the air pump, and the other end is closed. High-pressure air can be sent into the inner cavity of the cylinder 150 through the main air inlet pipe 180 and the branch pipe 171. The electric valve 172 is used to control the opening and closing of the branch pipe 171. The air pressure sensor 190 is used to monitor the air pressure in the inner cavity of the cylinder 150 in real time and close the electric valve 172 after the air pressure reaches the set value.

[0033] The cleaning mechanism 200 is used to clean dust and impurities on the surface of the second steel rod 143. It includes a housing 210 fixed to one side of the pressing assembly 140, a cleaning component 220 installed on the inner wall of the housing 210, a plurality of blowers 230 installed on the top of the housing 210, a filter screen 240 provided on the top of the blower 230, and a retaining ring 250 installed on the top of the blower 230 by thread engagement.

[0034] The housing 210 has an L-shaped cross-section, with one end fixed to the U-shaped plate 142. The cleaning component 220 includes a brush roller 221 rotatably mounted on the inner wall of the housing 210 and a second motor 222 mounted on one side of the housing 210 with its shaft fixedly connected to the end of the brush roller 221. The brush roller 221 is pressed against the surface of the second steel rod 143. When the second motor 222 is started, it drives the brush roller 221 to rotate. The rotation of the brush roller 221 can brush away the dust and impurities attached to the surface of the second steel rod 143.

[0035] The blower 230 includes a tube 231 fixed to the top of the housing 210 and communicating with the inner cavity of the housing 210, and a high-speed fan 232 installed on the inner wall of the tube 231. When the high-speed fan 232 is started, it can discharge the air in the inner cavity of the housing 210 through the tube 231. At the same time as the air is discharged, it can also drive the dust and impurities brushed off by the brush roller 221 in the inner cavity of the housing 210 to be discharged, so as to prevent the dust and impurities from adhering to the steel rod again.

[0036] The filter screen 240 is a HEPA filter paper that filters dust and impurities in the exhaust air. The retaining ring 250 is used to fix the filter screen 240 and is installed at the top of the tube body 231 by a threaded connection, which facilitates the replacement of the filter screen 240.

[0037] The working principle and usage process of this utility model are as follows: During use, the release film to be pressed is passed between the first steel roller 120 and the second steel roller 143. The pressing force of the second steel roller 143 is adjusted according to process requirements. The electric valve 172 is opened, and high-pressure air is then introduced into the inner cavity of the cylinder 150 through the main air inlet pipe 180 and the branch pipe 171, filling the inner cavity of the cylinder 150 with high-pressure gas. Simultaneously, the air pressure sensor 190 monitors the air pressure value inside the cylinder 150 in real time. When the air pressure inside the cylinder 150 is the same as the set air pressure, the electric valve 172 is closed. At this time, the gas... Under pressure, the movable rod 160 drives the pressing component 140 to press down, ensuring the pressing force of the pressing component 140. The first motor 144 starts, driving the second steel roller 143 to rotate, rotating the release film. In addition, during the rotation of the second steel roller 143, the second motor 222 starts, driving the brush roller 221 to rotate, removing dust and impurities attached to the steel roller. The blower 230 starts, expelling the air from the inner cavity of the housing 210. At this time, dust and impurities are discharged outward with the airflow and filtered by the filter screen 240, realizing the collection of dust and impurities.

[0038] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A press molding apparatus for a release film production, comprising: The main body (100) and the cleaning mechanism (200) are characterized in that the main body (100) includes a frame (110), a first steel rod (120) rotatably mounted on the frame (110), a horizontal plate (130) fixed at the top of the frame (110), a pressing component (140) passing through the horizontal plate (130), a plurality of cylinders (150) fixed at the top of the horizontal plate (130), a movable rod (160) disposed in the inner cavity of the cylinder (150) and whose bottom end passes through the horizontal plate (130) and is fixedly connected to the pressing component (140), an air inlet (170) installed on one side of the cylinder (150), a main air inlet pipe (180) disposed on one side of the cylinder (150) and communicating with the plurality of air inlets (170), and a pressure sensor (190) installed at the top of the cylinder (150) and extending into the inner cavity of the cylinder (150); The cleaning mechanism (200) includes a housing (210) fixed to one side of the pressing assembly (140), a cleaning component (220) installed on the inner wall of the housing (210), a plurality of blowers (230) installed on the top of the housing (210), a filter screen (240) provided on the top of the blower (230), and a fixing ring (250) installed on the top of the blower (230) by thread engagement; The cleaning component (220) includes a brush roller (221) rotatably mounted on the inner wall of the housing (210) and a second motor (222) mounted on one side of the housing (210) with its shaft fixedly connected to the end of the brush roller (221).

2. The press molding apparatus for producing a release film according to claim 1, wherein The pressing assembly (140) includes two guide rods (141) that move through the cross plate (130), a U-shaped plate (142) fixed to the bottom of the guide rods (141), a second steel rod (143) rotatably mounted on the opposite inner side of the U-shaped plate (142), and a first motor (144) fixed to one side of the U-shaped plate (142) and whose shaft is fixedly connected to the second steel rod (143).

3. The press molding apparatus for producing a release film according to claim 2, wherein The movable rod (160) includes a piston (161) movably disposed in the inner cavity of the cylinder (150) and a support rod (162) with one end fixedly connected to the piston (161) and the other end passing through the cross plate (130) and fixedly connected to the U-shaped plate (142).

4. The press molding apparatus for producing a release film according to claim 1, wherein The air intake component (170) includes a branch pipe (171) connecting the inner cavity of the cylinder (150) to the main air intake pipe (180) and an electric valve (172) installed on the branch pipe (171).

5. The press molding apparatus for producing a release film according to claim 1, wherein The blower (230) includes a tube (231) fixed to the top of the housing (210) and communicating with the inner cavity of the housing (210) and a high-speed fan (232) installed on the inner wall of the tube (231).

6. The press molding apparatus for producing a release film according to claim 1, wherein The filter screen (240) is a HEPA filter paper.

Images