Automobile wire harness sheath
By designing automotive wiring harness sheaths and employing insulating materials and a guiding anti-detachment structure, the problem of external damage to high-voltage wiring harnesses has been solved, achieving comprehensive protection and electrical safety, and extending the service life of the wiring harnesses.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG FORSOL ENERGY
- Filing Date
- 2025-04-22
- Publication Date
- 2026-04-17
AI Technical Summary
Existing automotive high-voltage wiring harnesses are susceptible to external physical damage during use, leading to a shortened lifespan and affecting the safety and reliability of the vehicle.
An automotive wiring harness sheath has been designed, comprising a housing, a rear cover, and a waterproof plug. It is made of insulating material. The housing has a through-type stepped channel inside, and the rear cover has a wiring harness channel inside. The waterproof plug fits tightly with the housing and is equipped with a guide structure and an anti-disengagement design. The exterior has annular raised ribs and inner raised ribs, providing all-round protection.
It effectively prevents water, dust, and gas intrusion, prevents wire harness friction and shaking, improves installation efficiency, ensures electrical system safety, extends wire harness service life, and enhances protection performance and reliability.
Smart Images

Figure CN224131002U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-voltage wiring harnesses, and specifically to an automotive wiring harness sheath. Background Technology
[0002] With the rapid development of new energy vehicles, automotive high-voltage wiring harnesses, as a crucial electrical connection system connecting high-voltage components such as batteries, motors, and electronic controls, are vital to the safe operation of the entire vehicle due to their stability and reliability. However, current automotive high-voltage wiring harness designs often neglect the physical damage that the harnesses are subjected to during actual use, such as friction and compression, thereby reducing the harness's lifespan and affecting the vehicle's safety and reliability.
[0003] Therefore, in order to overcome the shortcomings of existing technologies, it is necessary to design a simple automotive wiring harness sheath. Utility Model Content
[0004] This utility model provides an automotive wiring harness sheath to solve the problems of the prior art.
[0005] The objective of this utility model can be achieved through the following technical solution: A car wiring harness sleeve includes: a housing, a rear cover, and a waterproof plug. The housing has a through stepped channel inside, and the rear cover is located at the wide part of the stepped channel. A wiring harness channel one passes through the rear cover. The waterproof plug is sleeved on the front end of the housing. A guide strip is provided around the front end of the housing. Anti-disengagement buckle one and anti-disengagement buckle two are provided on both sides of the guide strip around the housing. A guide groove matching the guide strip is provided on the waterproof plug. Anti-disengagement ring one and anti-disengagement ring two are provided on both sides of the guide groove around the waterproof plug. Anti-disengagement buckle one is matched and snapped into anti-disengagement ring one, and anti-disengagement buckle two is matched and snapped into anti-disengagement ring two. A wiring harness channel two that passes through the wiring harness channel one is provided inside the waterproof plug.
[0006] As a further improvement, the outer side of the rear cover is provided with annular protruding ribs at intervals.
[0007] As a further improvement, the wiring harness channel of the rear cover is provided with annular inner protruding ribs at intervals.
[0008] In a further improvement, the right end face of the back cover is provided with an arc-shaped guide surface, and the inside of the wide portion is provided with a support portion at an annular interval. The left end face of the support portion is matched and fitted with the arc-shaped guide surface.
[0009] In a further improvement, the housing is provided with two sets of stepped channels, and the interior of the wide portion of each set of stepped channels is provided with a rear cover. The exterior of each set of stepped channels is secured with a waterproof plug.
[0010] As a further improvement, the housing is provided with reinforcing ribs located outside the stepped channel.
[0011] Compared with the prior art, the beneficial effects of this utility model of automotive wiring harness sheath are:
[0012] The waterproof plug's guiding and anti-detachment structure effectively prevents water, dust, and gas intrusion. The annular raised ribs on the outside of the rear cover prevent lateral and longitudinal displacement, avoiding friction and pulling between the wiring harness and other components. The annular raised ribs inside reduce the wiring harness's shaking and friction within the channel, better protecting the harness sheath, significantly improving its protective performance and extending its service life. The guide strip at the front of the housing matches the guide groove on the waterproof plug, providing accurate guidance for installation and greatly improving installation efficiency and accuracy. Made of insulating material, it effectively isolates the high-voltage wiring harness from electrical connections with other vehicle components, preventing short circuits and leakage, ensuring the safety of the vehicle's electrical system, and providing greater electrical safety assurance compared to existing technologies. Attached Figure Description
[0013] Figure 1 This is a structural schematic diagram of the present invention.
[0014] Figure 2 This is a schematic diagram of the structure of the exploded view of this utility model.
[0015] Figure 3 for Figure 2 Internal structural diagram
[0016] In the diagram, 1-shell, 11-stepped channel, 111-wide section, 112-support section, 12-anti-disengagement clip one, 13-anti-disengagement clip two, 14-reinforcing rib, 15-guide strip, 2-rear cover, 21-wire harness channel one, 22-annular outer protruding rib, 23-annular inner protruding rib, 24-arc-shaped guide surface, 3-waterproof plug, 31-guide groove, 32-anti-disengagement ring one, 33-anti-disengagement ring two, 34-wire harness channel two. Detailed Implementation
[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; unless otherwise expressly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly, for example, they can refer to fixed connections or detachable connections, etc. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0018] The following is a description of the embodiments and appendices. Figures 1-3 The technical solution of this utility model will be further described below.
[0019] Example 1
[0020] A car wiring harness sleeve includes: a housing 1, a rear cover 2, and a waterproof plug 3. The housing 1 has a through stepped channel 11 inside. The rear cover 2 is disposed in the wide part 111 of the stepped channel 11. A wiring harness channel 21 passes through the rear cover 2. The waterproof plug 3 is sleeved on the front end of the housing 1. A guide strip 15 is provided around the front end of the housing 1. Anti-disengagement buckles 12 and 13 are provided on both sides of the guide strip 15 around the housing 1. A guide groove 31 matching the guide strip 15 is provided around the waterproof plug 3. Anti-disengagement rings 12 and 33 are provided on both sides of the guide groove 31 around the waterproof plug 3. Anti-disengagement buckle 12 is matched and snapped into anti-disengagement ring 32. Anti-disengagement buckle 13 is matched and snapped into anti-disengagement ring 33. A wiring harness channel 24 communicating with the wiring harness channel 21 is provided inside the waterproof plug 3.
[0021] like Figures 1-3 As shown, the working principle of this utility model is as follows:
[0022] The rear cover is installed at the wide part of the stepped channel, serving to seal off the wide section and secure the wire harness. The through-channel wire harness inside the rear cover provides a path for the wire harness and also provides initial positioning and protection. The waterproof plug is fitted tightly to the front of the housing and is a key component for achieving waterproof, dustproof, and gas intrusion prevention functions.
[0023] The guide strip circumferentially positioned at the front of the housing matches the guide groove on the waterproof plug. During installation, the guide strip allows for precise insertion along the guide groove, providing accurate guidance and significantly improving installation efficiency and accuracy. The anti-disengagement clips one and two on either side of the guide strip on the housing interlock with the corresponding anti-disengagement rings one and two on the waterproof plug, forming a robust anti-disengagement structure. Even during vehicle operation, if the wiring harness sheath is subjected to severe vibration or external pulling, the waterproof plug remains firmly fixed to the housing and will not easily detach, ensuring the continuous sealing and protective performance of the entire sheath. The wiring harness channel two inside the waterproof plug, which runs through the wiring harness channel one, allows the wiring harness to pass smoothly through the waterproof plug. Furthermore, the material and structural design of the waterproof plug effectively prevent water, dust, and gas from intruding through the gap between the wiring harness and the channel, providing comprehensive protection for the wiring harness from external environmental influences.
[0024] The sheath assembly, consisting of the housing, rear cover, and waterproof plug, is made of insulating material. It effectively isolates the high-voltage wiring harness from the electrical connections of other vehicle components, preventing short circuits and leakage, ensuring the safety of the vehicle's electrical system, and guaranteeing the safe and stable operation of the vehicle.
[0025] As a further preferred embodiment, the rear cover 2 is provided with annular protruding ribs 22 at intervals on its exterior. These annular protruding ribs on the exterior of the rear cover significantly enhance the stability of the wiring harness protection from multiple directions. Laterally, when the vehicle experiences bumps or swaying that generate side impact forces, the ribs increase friction to prevent lateral displacement of the rear cover, preventing the wiring harness from sliding and rubbing against other components, thus maintaining insulation and current transmission safety. Longitudinally, the forward and backward forces of vehicle start-stop, acceleration, and deceleration can easily cause the wiring harness and rear cover to move. The ribs strengthen the longitudinal connection of the rear cover, preventing the wiring harness from being pulled or twisted, ensuring its physical state and electrical performance stability, and comprehensively improving protection reliability.
[0026] As a further preferred embodiment, the wiring harness channel 21 of the rear cover 2 is provided with annular inner protruding ribs 23 at intervals. These annular inner protruding ribs, located inside the wiring harness channel, primarily serve to better hold and position the wiring harness. When the wiring harness passes through the channel, these ribs tightly conform to the surface of the wiring harness, preventing it from shaking within the channel. Vibrations during vehicle operation can easily cause the wiring harness to shake and rub; the presence of the ribs effectively reduces this, protecting the wiring harness sheath from wear, ensuring stable electrical performance of the wiring harness, and improving the safety and reliability of the wiring harness within the sheath.
[0027] As a further preferred embodiment, the right end face of the rear cover 2 is provided with an arc-shaped guide surface 24, and the inside of the wide portion 111 is provided with annularly spaced support portions 112. The left end face of the support portion 112 is matched and fitted with the arc-shaped guide surface 24. The arc-shaped guide surface on the right end face of the rear cover can guide the rear cover when it is installed into the stepped channel wide portion, making it easier and smoother to install the rear cover into place. The support portion inside the wide portion matches and fits with the arc-shaped guide surface, providing stable support for the rear cover.
[0028] As a further preferred embodiment, the housing 1 is provided with two sets of stepped channels 11. Each set of stepped channels 11 has a rear cover 2 inside its wide portion 111, and both sets of stepped channels 11 are externally secured with waterproof plugs 3. This allows for simultaneous protection of two different wiring harnesses, meeting the needs of complex wiring within automobiles.
[0029] As a further preferred embodiment, the housing 1 is provided with reinforcing ribs 14 located outside the stepped channel 11. The reinforcing ribs enhance the overall structural strength of the housing.
[0030] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. An automotive wire harness grommet characterized by, include: The device comprises a housing, a rear cover, and a waterproof plug. The housing has a through-type stepped channel inside, and the rear cover is located at the wide part of the stepped channel. A wire harness channel 1 runs through the interior of the rear cover. The waterproof plug is fitted onto the front end of the housing. A guide strip is provided around the front end of the housing. The upper ring of the housing has anti-disengagement buckles 1 and 2 located on both sides of the guide strip. The upper ring of the waterproof plug has a guide groove that matches the guide strip. The upper ring of the waterproof plug has anti-disengagement rings 1 and 2 located on both sides of the guide groove. Anti-disengagement buckle 1 is matched and snapped into anti-disengagement ring 1, and anti-disengagement buckle 2 is matched and snapped into anti-disengagement ring 2. The waterproof plug has a wire harness channel 2 that runs through the wire harness channel 1.
2. The automotive wire harness grommet of claim 1, wherein, The rear cover is provided with annular protruding ribs at intervals on the outside.
3. The automotive wiring harness sheath according to claim 1, characterized in that, The wiring harness channel of the rear cover is provided with annular inner protruding ribs at intervals.
4. The automotive wire harness grommet of claim 1, wherein, The right end face of the back cover is provided with an arc-shaped guide surface, and the inside of the wide portion is provided with a support portion at an annular interval. The left end face of the support portion is matched and fitted with the arc-shaped guide surface.
5. The automotive wire harness grommet of claim 1, wherein, The housing contains two sets of stepped channels, each with a rear cover inside its wide section, and both sets of stepped channels are secured with waterproof plugs on their exterior.
6. The automotive wiring harness sheath according to claim 1, characterized in that, The upper ring of the housing is provided with reinforcing ribs located outside the stepped channel.