Silicon wafer and adhesive tape assembling mechanism of BC battery series welding machine
By designing the silicon wafer and adhesive strip assembly mechanism of the BC battery string welding machine, the motion interference problem during the placement and cutting of the adhesive strip was solved, achieving efficient bonding and accurate docking between the adhesive strip and the half-wafer, thus improving the welding quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOLUNGWIN AUTOMATIC EQUIP CO LTD
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-17
AI Technical Summary
In the existing technology, there is motion interference during the placement and cutting of the adhesive strip before BC battery string welding, which affects the material splicing efficiency, and the connection between the adhesive strip and the half silicon wafer is not stable enough.
A silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine was designed, including an adhesive strip cutting structure and a melt adhesive conveying structure. Through the coordinated movement of the adhesive strip horizontal movement module and the melt adhesive vertical movement module, motion interference is avoided, and the adhesive strip is accurately positioned and cut on the melt adhesive platform to ensure effective bonding between the adhesive strip and the half-wafer.
This improved the splicing efficiency and docking stability of the adhesive strip and the half-wafer, ensuring accurate docking of the subsequent welding wire position and improving the overall welding quality.
Smart Images

Figure CN224132403U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of silicon wafer string bonding, and in particular to a silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine. Background Technology
[0002] Photovoltaic silicon wafers are the core and most valuable component of a solar power generation system. Their function is to convert solar energy into electrical energy, which is then stored in batteries or used directly as a power source. In BC cells (back-contact cells, which can be combined with various circuits), before stringing half-wafers, adhesive strips are placed between the wafers. Heating melts the adhesive strips, bonding the wafers together and ensuring successful subsequent stringing with welding wires. Utility Model Content
[0003] One objective of this invention is to provide a silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine. After the adhesive strip is positioned, it is cut. The front and rear modules of the molten adhesive on both sides are raised and lowered to prevent motion interference, improve material receiving efficiency, and ensure the adhesion of molten adhesive after subsequent docking of half-wafers.
[0004] To achieve this objective, the present invention adopts the following technical solution:
[0005] A silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine includes an adhesive strip cutting structure and a melt adhesive conveying structure;
[0006] The adhesive strip cutting structure includes an adhesive strip cutting bracket, an adhesive strip clamp, and an adhesive strip cutter. An adhesive strip transverse moving module is installed on the adhesive strip cutting bracket along the left-right direction. The adhesive strip clamp and the adhesive strip cutter are both connected to the drive end of the adhesive strip transverse moving module.
[0007] The melt adhesive conveying structure includes a melt adhesive adhesion bracket and a melt adhesive platform. The melt adhesive adhesion bracket has two sets of melt adhesive front and rear modules arranged along the front and rear direction. Each set of melt adhesive front and rear modules is equipped with a melt adhesive vertical movement slide rail on its drive end. A melt adhesive vertical movement slider is connected to the bottom of the melt adhesive platform. The melt adhesive vertical movement slider slides on the melt adhesive vertical movement slide rail. A melt adhesive heating tube is inserted inside the melt adhesive platform.
[0008] As a preferred technical solution, one end of the adhesive strip slitting bracket is rotatably connected to an adhesive strip feeding tray.
[0009] As a preferred technical solution, a rubber strip pulling plate and a rubber strip cutting plate are installed on the drive end of the rubber strip transverse module. A rubber strip front cylinder and a rubber strip front clamp are installed on the lower end of the rubber strip pulling plate. The drive end of the rubber strip front cylinder is hinged to the rubber strip clamp. The rubber strip clamp and the rubber strip front clamp hold the front end of the rubber strip. A rubber strip rear cylinder, a rubber strip cutting cylinder, and a rubber strip rear clamp are installed on the lower end of the rubber strip cutting plate. The rubber strip cutter is installed on the drive end of the rubber strip cutting cylinder. The drive end of the rubber strip rear cylinder and the rubber strip rear clamp hold the rear end of the rubber strip.
[0010] As a preferred technical solution, the adhesive strip transverse module is equipped with an adhesive strip transverse motor and an adhesive strip transverse slide rail. The drive end of the adhesive strip transverse motor is connected to an adhesive strip transverse synchronous pulley. The adhesive strip transverse synchronous pulley is driven by an adhesive strip transverse synchronous belt. The adhesive strip pull plate and the adhesive strip cutter are respectively fixed on both sides of the adhesive strip transverse synchronous belt. The adhesive strip pull plate and the adhesive strip cutter move towards each other or away from each other.
[0011] As a preferred technical solution, a melting plate is fixed to the lower end of the melting platform, a melting vertical movement motor is installed on the melting plate, the melting vertical movement motor is driven by a melting lifting screw, a melting lifting nut is threaded onto the melting lifting screw, and the melting lifting nut is fixed on the glue strip transverse movement module.
[0012] As a preferred technical solution, both the lower end of the melt lifting screw and the drive end of the melt vertical movement motor are equipped with melt lifting synchronous pulleys, and a melt lifting synchronous belt is connected between the melt lifting synchronous pulleys.
[0013] As a preferred technical solution, the melt adhesive platform is provided with a plurality of platform adsorption holes, and a platform air pipe connector is connected to the outside of the melt adhesive platform, and the platform adsorption holes are connected to the platform air pipe connector.
[0014] The beneficial effects of this utility model are as follows: It provides a silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine. This mechanism pulls out the adhesive strip and places it on the corresponding position on the melting platform for cutting, which facilitates the heating and melting of the adhesive strip and half silicon wafer on the melting platform. A whole row of half silicon wafers are sequentially bonded by the molten adhesive under the action of the melting heating tube. This facilitates the overall movement to the subsequent laying of welding wire, improves the corresponding position of the half silicon wafer and the welding wire, and ensures that each adhesive strip is positioned between the half silicon wafers. Attached Figure Description
[0015] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.
[0016] Figure 1This is a schematic diagram of the overall structure of the silicon wafer and adhesive strip assembly mechanism of a BC battery string bonding machine as described in the embodiment;
[0017] Figure 2 This is a schematic diagram of the adhesive strip cutting structure described in the embodiment;
[0018] Figure 3 This is a schematic diagram of the structure of the adhesive strip transverse movement module described in the embodiment;
[0019] Figure 4 This is a schematic diagram of the structure of the melt adhesive platform section described in the embodiment.
[0020] Figures 1 to 4 middle:
[0021] 1. Adhesive strip cutting bracket; 2. Adhesive strip clamp; 3. Adhesive strip cutter; 4. Adhesive strip transverse movement module; 5. Melt adhesive adhesion bracket; 6. Melt adhesive platform; 7. Melt adhesive vertical movement slider; 8. Melt adhesive heating element; 9. Adhesive strip feeding tray; 10. Adhesive strip pulling plate; 11. Adhesive strip cutting plate; 12. Adhesive strip front cylinder; 13. Adhesive strip front clamp; 14. Adhesive strip rear cylinder; 15. Adhesive strip cutting cylinder; 16. Adhesive strip rear clamp; 17. Adhesive strip transverse movement motor; 18. Adhesive strip transverse movement slide rail; 19. Adhesive strip transverse movement synchronous pulley; 20. Adhesive strip transverse movement synchronous belt; 21. Melt adhesive upright plate; 22. Melt adhesive vertical movement motor; 23. Melt adhesive lifting screw; 24. Melt adhesive lifting synchronous pulley; 25. Melt adhesive lifting synchronous belt; 26. Platform suction hole; 27. Platform air pipe connector. Detailed Implementation
[0022] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0023] like Figures 1 to 4 As shown in this embodiment, a silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine includes an adhesive strip cutting structure and a melt conveying structure. The adhesive strip cutting structure includes an adhesive strip cutting bracket 1, an adhesive strip clamp 2, and an adhesive strip cutter 3. An adhesive strip transverse moving module 4 is installed on the adhesive strip cutting bracket 1 along the left-right direction. The adhesive strip clamp 2 and the adhesive strip cutter 3 are both connected to the drive end of the adhesive strip transverse moving module 4. The melt conveying structure includes a melt adhesive adhesion bracket 5 and a melt platform 6. The melt adhesive adhesion bracket 5 is provided with two sets of melt front and rear modules along the front and rear direction. A melt vertical moving slide rail is provided on the drive end of each set of melt front and rear modules. A melt vertical moving slider 7 is connected below the melt platform 6. The melt vertical moving slider 7 slides on the melt vertical moving slide rail. A melt heating tube 8 is inserted inside the melt platform 6.
[0024] The adhesive strip clamp 2 clamps the front end of the adhesive strip and pulls it out above the melting platform 6. With the adhesive strip cutter 3 clamping the rear end of the adhesive strip first, it is smoothly lowered. Then the adhesive strip cutter 3 cuts the adhesive strip. Then the adhesive strip cutter 3 retracts, freeing up the cut-off part of the adhesive strip. The adhesive strip clamp 2 then comes over to clamp the cut-off part and pulls it out. The above operation is repeated.
[0025] After the adhesive strip is placed at the correct position on the melting platform 6, the front and rear melting modules control the positions of the two sides of the melting platform 6 to interchange. When they meet in the middle, the vertical sliding rail and the vertical sliding slider 7 make the height of the two sets of melting platforms 6 different to prevent collision. The melting platform 6 with the adhesive strip moves backward to connect with half of the silicon wafer, so that there is an adhesive strip in the gap between the half of the silicon wafer. After the melting heating tube 8 heats up, the hot melt adhesive strip adheres the silicon wafer together.
[0026] One end of the rubber strip cutting bracket 1 is rotatably connected to the rubber strip feeding tray 9. The incoming rubber strip is wound on the rubber strip feeding tray 9, and the end is stretched out for segmented cutting.
[0027] The drive end of the adhesive strip transverse module 4 is equipped with an adhesive strip pull plate 10 and an adhesive strip cutter plate 11. The lower end of the adhesive strip pull plate 10 is equipped with an adhesive strip front cylinder 12 and an adhesive strip front clamp 13. The drive end of the adhesive strip front cylinder 12 is hinged to the adhesive strip chuck 2. The adhesive strip chuck 2 and the adhesive strip front clamp 13 clamp the front end of the adhesive strip. The lower end of the adhesive strip cutter plate 11 is equipped with an adhesive strip rear cylinder 14, an adhesive strip cutting cylinder 15, and an adhesive strip rear clamp 16. The adhesive strip cutter 3 is mounted on the drive end of the adhesive strip cutting cylinder 15. The drive end of the rear cylinder 14 clamps the rear end of the rubber strip with the rear clamp seat 16. The rubber strip transverse module 4 is equipped with a rubber strip transverse motor 17 and a rubber strip transverse slide rail 18. The drive end of the rubber strip transverse motor 17 is connected to a rubber strip transverse synchronous pulley 19. The rubber strip transverse synchronous pulley 19 is connected to a rubber strip transverse synchronous belt 20. The rubber strip pull plate 10 and the rubber strip cutter 11 are respectively fixed on both sides of the rubber strip transverse synchronous belt 20. The rubber strip pull plate 10 and the rubber strip cutter 11 move towards each other or away from each other.
[0028] The adhesive strip lateral movement motor 17 controls the movement of the adhesive strip lateral movement synchronous belt 20. When the adhesive strip pulling plate 10 and the adhesive strip cutting plate 11 approach each other, the adhesive strip front cylinder 12 and the adhesive strip front clamp 13 on the adhesive strip pulling plate 10 clamp and cut one end of the adhesive strip onto the adhesive strip rear cylinder 14 and the adhesive strip rear clamp 16. Then, the adhesive strip pulling plate 10 and the adhesive strip cutting plate 11 separate from each other, and the adhesive strip rear cylinder 14 and the adhesive strip rear clamp 16 release the adhesive strip, so that the adhesive strip is held in place by the adhesive strip front cylinder 12 and the adhesive strip... The front clamp 13 is pulled out to the appropriate position. After the melting platform 6 is lifted, the glue strip can be placed on the melting platform 6. The glue strip cutting cylinder 15 controls the glue strip cutter 3 to move down and cut the glue strip. The front and rear are released, and the melting platform 6 descends to the horizontal height. At this time, the glue strip rear cylinder 14 and the glue strip rear clamp 16 clamp the cut glue strip. The glue strip pulling plate 10 and the glue strip cutting plate 11 move closer to each other again. The above operation is repeated to pull out the glue strip.
[0029] A melting platform 6 has a melting plate 21 fixed at its lower end. A melting vertical motor 22 is installed on the melting plate 21. The melting vertical motor 22 is driven by a melting lifting screw 23. A melting lifting nut is threaded onto the melting lifting screw 23. The melting lifting nut is fixed on the glue strip transverse module 4. Both the lower end of the melting lifting screw 23 and the drive end of the melting vertical motor 22 are equipped with melting lifting synchronous pulleys 24. A melting lifting synchronous belt 25 is driven between the melting lifting synchronous pulleys 24. The melting platform 6 has several platform suction holes 26. A platform air pipe connector 27 is connected to the outside of the melting platform 6. The platform suction holes 26 are connected to the platform air pipe connector 27.
[0030] The two sets of front and rear modules on the molten adhesive adhesion bracket 5 move relative to each other, one in front and one behind, one on the left and one on the right, one high and one low, without causing contact or interference between them. The front and rear movement is controlled by the front and rear modules, the left and right movement is determined by the installation position of the front and rear modules, and the height is controlled by the molten adhesive vertical movement motor 22. The molten adhesive lifting screw 23 rotates, driving the entire molten adhesive stand plate 21 to move up and down along the molten adhesive vertical movement slide rail. When the adhesive strip reaches the molten adhesive platform 6, the negative pressure created by the platform's adsorption hole 26 fixes the position of the half silicon wafer, facilitating the connection of the molten adhesive strip.
[0031] All modules involved in this application are linear modules.
[0032] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles applied thereto. Within the scope of the technology disclosed in this utility model, any variations or substitutions that are easily conceived by those skilled in the art should be covered within the protection scope of this utility model.
Claims
1. A silicon wafer and adhesive strip assembly mechanism for a BC battery string bonding machine, characterized in that, This includes a rubber strip cutting structure and a melt conveying structure; The adhesive strip cutting structure includes an adhesive strip cutting bracket, an adhesive strip clamp, and an adhesive strip cutter. An adhesive strip transverse moving module is installed on the adhesive strip cutting bracket along the left-right direction. The adhesive strip clamp and the adhesive strip cutter are both connected to the drive end of the adhesive strip transverse moving module. The melt adhesive conveying structure includes a melt adhesive adhesion bracket and a melt adhesive platform. The melt adhesive adhesion bracket has two sets of melt adhesive front and rear modules arranged along the front and rear direction. Each set of melt adhesive front and rear modules is equipped with a melt adhesive vertical movement slide rail on its drive end. A melt adhesive vertical movement slider is connected to the bottom of the melt adhesive platform. The melt adhesive vertical movement slider slides on the melt adhesive vertical movement slide rail. A melt adhesive heating tube is inserted inside the melt adhesive platform.
2. The silicon wafer and adhesive tape assembling mechanism of a BC battery string welder according to claim 1, wherein One end of the adhesive strip cutting bracket is rotatably connected to an adhesive strip feeding tray.
3. The silicon wafer and adhesive tape assembling mechanism of a BC battery string welder according to claim 1, wherein The drive end of the adhesive strip transverse module is equipped with an adhesive strip pull plate and an adhesive strip cutter plate. The lower end of the adhesive strip pull plate is equipped with an adhesive strip front cylinder and an adhesive strip front clamp. The drive end of the adhesive strip front cylinder is hinged to the adhesive strip chuck. The adhesive strip chuck and the adhesive strip front clamp clamp the front end of the adhesive strip. The lower end of the adhesive strip cutter plate is equipped with an adhesive strip rear cylinder, an adhesive strip cutting cylinder, and an adhesive strip rear clamp. The adhesive strip cutter is mounted on the drive end of the adhesive strip cutting cylinder. The drive end of the adhesive strip rear cylinder and the adhesive strip rear clamp clamp the rear end of the adhesive strip.
4. The silicon wafer and adhesive tape assembling mechanism of a BC battery string welder according to claim 3, wherein The adhesive strip transverse module is equipped with an adhesive strip transverse motor and an adhesive strip transverse slide rail. The drive end of the adhesive strip transverse motor is connected to an adhesive strip transverse synchronous pulley. The adhesive strip transverse synchronous pulley is driven by an adhesive strip transverse synchronous belt. The adhesive strip pull plate and the adhesive strip cutter are respectively fixed on both sides of the adhesive strip transverse synchronous belt. The adhesive strip pull plate and the adhesive strip cutter move towards each other or away from each other.
5. The silicon wafer and adhesive tape assembling mechanism of a BC battery string welder according to claim 4, wherein The lower end of the melting platform is fixed with a melting plate, and a melting vertical movement motor is installed on the melting plate. The melting vertical movement motor is driven by a melting lifting screw, and a melting lifting nut is threaded onto the melting lifting screw. The melting lifting nut is fixed on the glue strip transverse movement module.
6. The silicon wafer and adhesive strip assembly mechanism of a BC battery string bonding machine according to claim 5, characterized in that, Both the lower end of the melt lifting screw and the drive end of the melt vertical movement motor are equipped with melt lifting synchronous pulleys, and a melt lifting synchronous belt is connected between the melt lifting synchronous pulleys.
7. The silicon wafer and adhesive tape assembling mechanism of a BC battery string welder according to claim 1, wherein The melting platform is provided with a number of platform adsorption holes, and a platform air pipe connector is connected to the outside of the melting platform. The platform adsorption holes are connected to the platform air pipe connector.