Yarn breakage early warning device for textile machine
By designing a power supply circuit consisting of a sliding bearing seat and a limit circuit breaker within the pulley frame on the textile machine, an instant warning for yarn breakage is achieved, solving the problem of difficulty in timely detection of yarn breakage and improving the sensitivity and energy efficiency of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG FULI CHEM FIBER CO LTD
- Filing Date
- 2025-02-18
- Publication Date
- 2026-04-17
AI Technical Summary
When yarn breaks during the weaving process on existing textile machines, workers have difficulty detecting it in time, leading to defects in the woven products. Furthermore, existing yarn breakage devices are energy-intensive and have poor sensitivity.
A yarn breakage early warning device for textile machines was designed. It utilizes a power supply circuit composed of a sliding bearing seat and a limit circuit breaker in the pulley frame. When the yarn breaks, the conductive part of the pull rod connects the limit circuit breaker, triggering the early warning buzzer to sound an alarm, thus achieving early warning.
The system triggers an alarm instantly when the yarn breaks, reducing power consumption, increasing sensitivity, helping workers to detect yarn breaks in a timely manner, and reducing weaving defects.
Smart Images

Figure CN224132450U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of yarn breakage early warning devices for textile machines, and in particular to a yarn breakage early warning device for textile machines. Background Technology
[0002] Existing textile machines occasionally experience yarn breakage during the weaving process. If workers cannot detect and adjust the breakage in time, it can lead to defects in the woven products and economic losses. Existing yarn breakage devices consume a lot of energy and have limited sensitivity.
[0003] This proposal is put forward in order to improve and optimize the above-mentioned problems or shortcomings. Utility Model Content
[0004] A yarn breakage early warning device for a textile machine includes a pulley frame, within which a yarn guide wheel is rotatably mounted. The yarn passes around the yarn guide wheel. A power supply battery and an early warning buzzer are fixedly mounted on the pulley frame. The power supply battery supplies power to the early warning buzzer to trigger an alarm. A sliding groove is provided within the pulley frame, and a sliding bearing seat is slidably mounted within the groove. The shaft of the yarn guide wheel is inserted into the inner ring of a bearing within the sliding bearing seat. The sliding bearing seat moves up and down, changing the height of the rotation axis of the yarn guide wheel. The bottom of the sliding bearing seat... A counter-pull rod is fixedly provided in the part, and a limit circuit breaker is also fixedly provided in the pulley frame. The counter-pull rod passes through the limit circuit breaker. A spring is arranged between the sliding bearing seat and the limit circuit breaker. The power supply battery pack, the warning buzzer, the limit circuit breaker and the wires form a power supply circuit, and the limit circuit breaker has a break point in the power supply circuit. A conductive component is fixedly provided at the lower end of the counter-pull rod. When the yarn wound on the yarn guide wheel breaks, the downward pressure applied to the spring disappears, and the conductive component at the lower end of the counter-pull rod connects the break point at the limit circuit breaker, causing the warning buzzer to sound an alarm.
[0005] Preferably, the conductive plate is fixedly provided with two protruding conductive contacts, which respectively contact the conductive parts on both sides of the break point on the limit circuit breaker.
[0006] Preferably, the conductive contact is a copper contact and is zinc-plated on its outer surface.
[0007] Preferably, an arc-shaped fastening groove is provided at the bottom of the pulley frame, and at least one fastening bolt is provided in cooperation with the arc-shaped fastening groove. The fastening bolt passes through the arc-shaped fastening groove to fix the pulley frame in a designated position, and the inclination of the pulley frame can be adjusted to accommodate different working positions.
[0008] Preferably, the anti-pull rod does not contact the limit circuit breaker, and the opening in the limit circuit breaker through which the anti-pull rod passes is larger than the diameter of the anti-pull rod.
[0009] Preferably, the power supply battery pack is a rechargeable lithium battery.
[0010] The advantages and positive effects of this utility model are:
[0011] 1. The reverse trigger design does not consume power during normal operation. When the textile yarn breaks, the power supply to the warning buzzer is closed through the conductive component, thereby triggering the alarm. This allows workers to discover the problem in time, effectively assisting production. The structure is also compact and easy to use. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 yes Figure 1 Schematic diagram of the structure;
[0015] Figure 3 yes Figure 1 Enlarged structural diagram.
[0016] The following are labels in the attached diagram: 10. Yarn guide wheel; 11. Pulley frame; 12. Sliding bearing seat; 13. Limit circuit breaker; 14. Spring; 15. Reverse pull rod; 16. Conductive contact; 17. Conductive plate; 18. Power supply battery pack; 19. Warning buzzer; 20. Fastening bolt; 21. Arc-shaped fastening groove. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0018] If the embodiments of this application contain terms relating to directional indications or positional relationships (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), such terms are only used to explain the relative positional relationships and movements between components in a specific posture (as shown in the attached figures); if the specific posture changes, the directional indications or positional relationships will also change accordingly. Furthermore, the terms "first" and "second" used in the embodiments of this application are only for descriptive convenience and should not be construed as indicating or implying relative importance.
[0019] The embodiments of this utility model will be further described in detail below with reference to the accompanying drawings:
[0020] like Figure 1-3 As shown, the present invention discloses a yarn breakage early warning device for a textile machine, comprising a pulley frame 11, within which a yarn guide wheel 10 is rotatably mounted. The yarn passes around the yarn guide wheel 10. A power supply battery pack 18 and an early warning buzzer 19 are fixedly mounted on the pulley frame 11. The power supply battery pack 18 supplies power to the early warning buzzer 19 to trigger an alarm. A sliding groove is provided within the pulley frame 11, and a sliding bearing seat 12 is slidably mounted within the groove. The shaft of the yarn guide wheel 10 is inserted into the inner ring of the bearing within the sliding bearing seat 12. The sliding bearing seat 12 moves up and down, changing the height of the rotation axis of the yarn guide wheel 10. A pull rod 15 is fixedly provided at the bottom of the 12. A limit circuit breaker 13 is also fixedly provided inside the pulley frame 11. The pull rod 15 passes through the limit circuit breaker 13. A spring 14 is arranged between the sliding bearing seat 12 and the limit circuit breaker 13. The power supply battery pack 18, the warning buzzer 19, the limit circuit breaker 13 and the wires form a power supply circuit and the limit circuit breaker 13 has a break point in the power supply circuit. A conductive component is fixedly provided at the lower end of the pull rod 15. When the yarn wound on the yarn guide wheel 10 breaks, the downward pressure applied to the spring 14 disappears. The conductive component at the lower end of the pull rod 15 connects the break point at the limit circuit breaker 13, causing the warning buzzer 19 to sound an alarm.
[0021] Preferably, the conductive plate 17 is fixedly provided with two protruding conductive contacts 16, which are in contact with the conductive parts on both sides of the break point on the limit circuit breaker 13.
[0022] Preferably, the conductive contact 16 is a copper contact and is zinc-plated on its outer surface.
[0023] Preferably, an arc-shaped fastening groove 21 is provided at the bottom of the pulley frame 11, and at least one fastening bolt 20 is provided in cooperation with the arc-shaped fastening groove 21. The fastening bolt 20 passes through the arc-shaped fastening groove 21 to fix the pulley frame 11 in a designated position, and the inclination of the pulley frame 11 can be adjusted to accommodate different working positions.
[0024] Preferably, the anti-pull rod 15 does not contact the limit circuit breaker 13, and the opening in the limit circuit breaker 13 through which the anti-pull rod 15 passes is larger than the diameter of the anti-pull rod 15.
[0025] Preferably, the power supply battery pack 18 is a rechargeable lithium battery.
[0026] It should be emphasized that the embodiments described in this utility model are illustrative rather than limiting. Therefore, this utility model is not limited to the embodiments described in the specific implementation. Any other implementation methods derived by those skilled in the art based on the technical solutions of this utility model are also within the scope of protection of this utility model.
Claims
1. A yarn breakage early warning device for a textile machine comprising a pulley carriage (11), characterised in that: A yarn guide wheel (10) is rotatably mounted inside the pulley frame (11), allowing the yarn to pass around the yarn guide wheel (10). A power supply battery pack (18) and an early warning buzzer (19) are fixedly mounted on the pulley frame (11). The power supply battery pack (18) supplies power to the early warning buzzer (19) to trigger an alarm. A sliding groove is provided inside the pulley frame (11), and a sliding bearing seat (12) slides vertically within the groove. The shaft of the yarn guide wheel (10) is inserted into the inner ring of the bearing in the sliding bearing seat (12). The sliding bearing seat (12) moves vertically to change the height of the rotation axis of the yarn guide wheel (10). A pull rod (15) is fixedly mounted at the bottom of the sliding bearing seat (12). A limit circuit breaker (13) is also fixedly installed inside the frame (11). The anti-pull rod (15) passes through the limit circuit breaker (13). A spring (14) is arranged between the sliding bearing seat (12) and the limit circuit breaker (13). The power supply battery pack (18), the warning buzzer (19), the limit circuit breaker (13) and the wire form a power supply circuit and the limit circuit breaker (13) has a break point in the power supply circuit. The lower end of the anti-pull rod (15) is fixedly provided with a conductive component. When the yarn wound on the yarn guide wheel (10) breaks, the downward pressure applied to the spring (14) disappears. The conductive component at the lower end of the anti-pull rod (15) connects the break point at the limit circuit breaker (13) so that the warning buzzer (19) sounds an alarm.
2. A yarn breakage early warning device for a textile machine according to claim 1, characterized in that: Two protruding conductive contacts (16) are fixedly provided on the conductive plate (17), and the conductive contacts (16) respectively contact the conductive parts on both sides of the break point on the limit circuit breaker (13).
3. A yarn breakage early warning device for a textile machine according to claim 2, characterized in that: The conductive contact (16) is a copper contact and is zinc plated on its outer surface.
4. A yarn breakage early warning device for a textile machine according to claim 3, characterized in that: An arc-shaped fastening groove (21) is provided at the bottom of the pulley frame (11), and at least one fastening bolt (20) is provided in cooperation with the arc-shaped fastening groove (21). The fastening bolt (20) passes through the arc-shaped fastening groove (21) to fix the pulley frame (11) in a designated position, and the tilt of the pulley frame (11) can be adjusted to accommodate different working positions.
5. A yarn breakage early warning device for a textile machine according to claim 4, characterized in that: The anti-pull rod (15) does not contact the limiting circuit breaker (13), and the opening of the limiting circuit breaker (13) through which the anti-pull rod (15) passes is larger than the diameter of the anti-pull rod (15).
6. A textile yarn end warning device according to claim 5, characterised in that: The power supply battery pack (18) is a rechargeable lithium battery.