Elevator
By designing an elevator and utilizing AGV trolleys and chain-sprocket transmission systems, efficient and automated handling of lithium battery modules has been achieved, solving the problems of low efficiency and safety hazards associated with manual handling, and improving positioning accuracy and equipment adaptability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN YOUMIDA TECHNOLOGY CO LTD
- Filing Date
- 2025-04-27
- Publication Date
- 2026-04-17
AI Technical Summary
During the factory quality inspection of lithium battery modules, manual handling is inefficient, poses safety hazards, and lacks positioning accuracy, affecting testing efficiency and accuracy.
A lifting platform was designed, comprising components such as a frame, AGV trolley, side plates, cross plates, L-shaped robotic arm, chain, electric cylinder, and lifting plate. The AGV trolley precisely transports battery packs, the electric cylinder drives the lifting plate to rise vertically, the chain and sprocket mesh to drive the cross plate to rise synchronously, the L-shaped robotic arm lifts the materials, and the side plates cooperate with the guide rail to ensure stable positioning.
It achieves highly efficient automated operation, improves positioning accuracy and work efficiency, reduces the cycle time of a single operation, and enhances safety and equipment versatility.
Smart Images

Figure CN224132655U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery module handling technology, and in particular to an elevator. Background Technology
[0002] In the factory quality inspection of lithium battery modules, each module weighing 25-50kg undergoes rigorous multi-round charge-discharge cycle testing to comprehensively verify key indicators such as range performance, capacity retention, and cycle life. During testing, the modules are placed in a constant temperature and humidity environment, and standardized charge-discharge currents are applied using professional battery testing equipment to simulate a complete charge-discharge cycle under real-world usage scenarios. This stringent testing process accurately assesses the battery module's capacity decay rate, internal resistance change trend, and thermal management performance, ensuring that each module meets the high standards of battery consistency, safety, and cycle life required by electric vehicles or energy storage systems.
[0003] Due to the heavy weight of the modules, they are prone to instability during manual handling. First, operators need to move the heavy modules from the storage location to the testing equipment, complete the test, and then transfer them to the next process, resulting in low work efficiency and rapid exhaustion of workers. Second, there is a risk of modules falling during manual handling, which may damage the battery modules and, more seriously, cause safety hazards such as short circuits and leaks. Third, the positioning accuracy of manual operation is difficult to guarantee, and misalignment of test interfaces often occurs, leading to test interruptions or abnormal data, affecting test efficiency and accuracy.
[0004] To solve the above problems, this utility model proposes an elevator. Utility Model Content
[0005] To address the problems existing in the background art, this utility model proposes an elevator.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a lifting platform, including a frame and an AGV trolley, on which a battery pack is carried; a side plate is slidably mounted on the side wall of the frame, and a horizontal plate is fixedly mounted on the side plate; both ends of the horizontal plate are slidably mounted with L-shaped robotic arms for lifting the battery pack. The lifting position can be flexibly adjusted to accommodate battery packs of different sizes, improving the versatility and adaptability of the equipment.
[0007] Two fixed seats are fixedly installed on the inner bottom surface of the frame, and chains are fixedly connected to each fixed seat. An electric cylinder is fixedly installed on the inner bottom surface of the frame. A lifting plate is fixedly installed at the output end of the electric cylinder. Sprockets are rotatably installed on both sides of the lifting plate. The chain is engaged with the corresponding sprocket. The end of the chain away from the fixed seat is fixedly connected to the upper end surface of the horizontal plate.
[0008] The present invention is further configured such that side base frames are fixedly installed at the bottom of both sides of the frame, and a support column is fixedly connected to the end of the side base frame away from the frame, and an emergency stop button is installed on the support column.
[0009] The present invention is further provided that safety light curtains are fixedly installed on both sides of the frame.
[0010] The present invention is further configured such that guide rails are fixedly installed on both sides of the inner wall of the frame, and limit wheels are rotatably installed on the side plates, with the limit wheels being installed inside the guide rails to limit rotation.
[0011] The present invention is further configured such that a limit switch is fixedly installed at the top of the inner wall of the frame, and the limit switch abuts against the side plate.
[0012] The present invention is further configured such that multiple support feet are evenly fixedly installed at the bottom of the frame and the side base frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This lifting platform is composed of core components such as a frame, AGV trolley, side plates, cross plates, L-shaped robotic arm, chain, electric cylinder, lifting plate, and sprocket. During operation, the AGV trolley precisely transports the battery pack to the loading area of the side frame. The electric cylinder immediately drives the lifting plate to rise vertically, and the chain and sprocket meshing drive the cross plate to rise synchronously. The L-shaped robotic arm then lifts the material to the working height. The side plates ensure smooth lifting through the precise cooperation of limit wheels and guide rails. The electric cylinder stops precisely when the limit switch is activated. This structural design achieves highly efficient automated operation, improves lifting and positioning accuracy, shortens the single-operation cycle, and enhances work efficiency. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the frame of this utility model;
[0018] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle;
[0019] Figure 4 This is a side view of the structure of this utility model;
[0020] Figure 5 This is a partial structural diagram of the present invention.
[0021] Reference numerals: 1. Frame; 2. Side plate; 3. Horizontal plate; 4. L-shaped robotic arm; 5. Fixed base; 6. Chain; 7. Electric cylinder; 8. Lifting plate; 9. Sprocket; 10. AGV trolley; 11. Battery pack; 12. Side base frame; 13. Support column; 14. Emergency stop button; 15. Guide rail; 16. Limit wheel; 17. Limit switch; 18. Support foot; 19. Safety light curtain. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0024] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0025] Please see Figure 1-5 This utility model provides a technical solution: a lifting platform, including a frame 1 and an AGV trolley 10, on which a battery pack 11 is carried. The AGV trolley 10 carrying the battery pack 11 enters under the frame 1 to achieve automatic docking, which facilitates the precise positioning and lifting of the battery pack 11, reduces manual intervention, and improves handling efficiency.
[0026] Side plates 2 are slidably mounted on the upper limit of the side wall of the frame 1. Specifically, guide rails 15 are fixedly mounted on both sides of the inner wall of the frame 1, and limit wheels 16 are rotatably mounted on the side plates 2. The limit wheels 16 are rotatably mounted inside the guide rails 15. The side plates 2 slide within the guide rails 15 through the limit wheels 16, ensuring a smooth and non-deviation-free lifting process, reducing frictional wear, improving the service life of the equipment, and enhancing the rigidity and stability of the lifting mechanism.
[0027] A horizontal plate 3 is fixedly installed on the side plate 2, and L-shaped robotic arms 4 for supporting the battery pack 11 are slidably installed at both ends of the horizontal plate 3. The L-shaped robotic arms 4 are slidably installed at both ends of the horizontal plate 3.
[0028] By adopting the above technical solutions, the lifting position can be flexibly adjusted to adapt to battery packs 11 of different sizes, thereby improving the versatility and adaptability of the equipment.
[0029] Two fixed seats 5 are fixedly installed on the inner bottom surface of the frame 1. A chain 6 is fixedly connected to each fixed seat 5. An electric cylinder 7 is fixedly installed on the inner bottom surface of the frame 1. A lifting plate 8 is fixedly installed at the output end of the electric cylinder 7. A sprocket 9 is rotatably installed on both sides of the lifting plate 8. The chain 6 is engaged with the corresponding sprocket 9. The end of the chain 6 away from the fixed seat 5 is fixedly connected to the upper end surface of the horizontal plate 3.
[0030] By adopting the above technical solution, the electric cylinder 7 drives the lifting plate 8, which in turn drives the horizontal plate 3 to rise and fall through the meshing transmission of the sprocket 9 and the chain 6, ensuring efficient and stable power transmission, reducing the risk of slippage, and improving lifting accuracy and reliability.
[0031] In this embodiment of the utility model: side base frames 12 are fixedly installed on both bottom ends of the frame 1, and a support column 13 is fixedly connected to the end of the side base frame 12 away from the frame 1, and an emergency stop button 14 is installed on the support column 13.
[0032] By adopting the above technical solutions, the side base frame 12 and the support column 13 enhance the overall stability of the frame 1, and the emergency stop button 14 provides an emergency braking function to ensure that the equipment can be stopped quickly in case of abnormality, thereby improving operational safety.
[0033] In this embodiment of the utility model: safety light curtains 19 are fixedly installed on both sides of the frame 1.
[0034] By adopting the above technical solutions, the safety light curtain 19 monitors the work area in real time, preventing personnel from accidentally entering or foreign objects from interfering, avoiding collision accidents during equipment operation, and improving the safety of the working environment.
[0035] In this embodiment of the utility model: a limit switch 17 is fixedly installed on the top of the inner wall of the frame 1, and the limit switch 17 abuts against the side plate 2.
[0036] By adopting the above technical solution, the limit switch 17 abuts against the side plate 2 to accurately control the lifting stroke, prevent overtravel, protect the equipment structure, and ensure the consistency of each lifting position.
[0037] Multiple support feet 18 are evenly fixedly installed at the bottom of the frame 1 and the side base frame 12.
[0038] It should be noted that all the devices in this application are common devices on the market, and can be selected according to specific needs. Here we are just using them without making any structural or functional improvements, and we will not go into details here.
[0039] Working principle:
[0040] During operation, after the AGV trolley 10 accurately transports the battery pack 11 to the designated loading area on both side base frames 12, the electric cylinder 7 immediately starts, driving the lifting plate 8 to rise smoothly in the vertical direction. The movement of the lifting plate 8 is converted into the synchronous rising action of the horizontal plate 3 through the meshing transmission of the high-strength chain 6 and the sprocket 9. The rising of the horizontal plate 3 drives the L-shaped robotic arm 4 to lift, ultimately raising the material to the predetermined working height. To ensure absolute stability during the lifting process, the side plates 2 fixedly installed on the horizontal plate 3 form a sliding engagement with the guide rails 15 on the frame 1 through the high-precision limit wheels 16 configured on both sides, effectively eliminating shaking during the lifting process.
[0041] When side plate 2 rises to the preset working position, it reliably contacts the high-sensitivity limit switch 17. The limit switch 17 immediately sends a signal to control the electric cylinder 7 to stop accurately, ensuring positioning accuracy. This achieves seamless docking with the AGV trolley and improves automation efficiency.
[0042] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. Elevator comprising a frame (1) and an AGV trolley (10), characterized in that: The AGV (10) carries a battery pack (11); a side plate (2) is slidably installed on the side wall of the frame (1), and a horizontal plate (3) is fixedly installed on the side plate (2). Both ends of the horizontal plate (3) are slidably installed with L-shaped robotic arms (4) for lifting the battery pack (11). Two fixed seats (5) are fixedly installed on the inner bottom surface of the frame (1). A chain (6) is fixedly connected to each fixed seat (5). An electric cylinder (7) is fixedly installed on the inner bottom surface of the frame (1). A lifting plate (8) is fixedly installed at the output end of the electric cylinder (7). A sprocket (9) is rotatably installed on both sides of the lifting plate (8). The chain (6) is meshed with the corresponding sprocket (9). The end of the chain (6) away from the fixed seat (5) is fixedly connected to the upper end surface of the horizontal plate (3).
2. The lift of claim 1, wherein: Side base frames (12) are fixedly installed on both sides of the bottom of the frame (1). A support column (13) is fixedly connected to the side base frame (12) away from the frame (1). An emergency stop button (14) is installed on the support column (13).
3. The lift of claim 1, wherein: Safety light curtains (19) are fixedly installed on both sides of the frame (1).
4. The lift of claim 1, wherein: Guide rails (15) are fixedly installed on both sides of the inner wall of the frame (1), and limit wheels (16) are rotatably installed on the side plates (2). The limit wheels (16) are rotatably installed inside the guide rails (15).
5. The lift of claim 1, wherein: A limit switch (17) is fixedly installed on the top of the inner wall of the frame (1), and the limit switch (17) abuts against the side plate (2).
6. The lift of claim 1, wherein: Multiple support feet (18) are evenly fixedly installed at the bottom of the frame (1) and the side base frame (12).