Liquid level adjustable full-automatic filling machine for carbonated beverage production

Abstract

The utility model discloses a liquid level adjustable full-automatic filling machine for carbonated beverage production, which comprises a support frame and a conveyor, the conveyor is mounted at the top end of the support frame, connecting frames are symmetrically mounted at the top end of the support frame on one side of the conveyor, a material storage barrel is arranged outside the connecting frame above the support frame, and the material storage barrel is connected with the conveyor. The storage barrel is connected with the connecting frame, a connecting plate is arranged outside the connecting frame below the storage barrel, two sets of limiting rods are symmetrically installed at the bottom end of the connecting plate, the limiting rods are connected with the supporting frame, and a sliding plate is arranged outside the supporting frame below the connecting plate. According to the carbonated beverage filling device, carbonated beverages can be conveniently and rapidly filled by the full-automatic filling machine, carbonated beverage bottles can be conveniently extracted and filled under the action of gravity, the carbonated beverages are prevented from being scattered to the outside, the filling height of the carbonated beverages can be conveniently and rapidly adjusted by the full-automatic filling machine, and the filling efficiency of the carbonated beverages is improved. And the carbonated beverage filling efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automatic filling machine technology, specifically a fully automatic filling machine with adjustable liquid level for carbonated beverage production. Background Technology

[0002] A filling device is a core component of a mechanical equipment used to accurately inject liquid or semi-fluid materials into containers such as bottles and cans. Its core functions include material metering, positioning and filling, and control system integration. Filling equipment is mainly a type of packaging machine. From the perspective of material packaging, it can be divided into liquid filling machines, paste filling machines, powder filling machines, and granule filling machines. From the perspective of the degree of automation in production, it can be divided into semi-automatic filling machines and fully automatic filling production lines.

[0003] As disclosed in the authorization announcement number CN114014243B, a filling device in a filling machine includes: a filling valve, a bottle clamp disposed below the filling valve, the filling valve structure including: a valve seat fixedly disposed on the mounting frame, an upper valve chamber disposed inside the valve seat, a liquid inlet control mechanism disposed on the top of the valve seat, and a filling valve body for filling bottles detachably connected to the bottom of the valve seat, the filling valve body including a filling valve chamber and a filling valve core, the filling valve chamber being connected to the upper valve chamber, the filling valve core being hollow to form a return channel, and the return channel being connected to the valve seat return channel in the valve seat.

[0004] Although it has implemented a liquid inlet control mechanism, which can control the filling amount of material, it can minimize the excess filling amount while meeting the filling requirements, thereby reducing the backflow and improving the filling efficiency. The liquid inlet control mechanism is detachable, and the filling valve body can also be installed and disassembled as a whole.

[0005] However, this does not solve the problem that existing automatic filling machines of this type are generally not conducive to the convenient and rapid filling of carbonated beverages, are not convenient to extract carbonated beverage bottles for filling under gravity, are prone to spilling carbonated beverages outside the bottle during filling, and are not convenient to adjust the filling height of carbonated beverages in a fully automatic filling machine, thus affecting the efficiency of carbonated beverage filling. Utility Model Content

[0006] The purpose of this utility model is to provide a fully automatic filling machine with adjustable liquid level for carbonated beverage production, so as to solve the problems mentioned in the background art, such as the inconvenience of automatic filling machines for convenient and fast filling of carbonated beverages, the inconvenience of convenient extraction of carbonated beverage bottles for filling under gravity, the easy spillage of carbonated beverages during filling, and the inconvenience of convenient adjustment of the filling height of carbonated beverages by the fully automatic filling machine, which affects the efficiency of carbonated beverage filling.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic filling machine with adjustable liquid level for carbonated beverage production, comprising a support frame and a conveyor. The conveyor is mounted on the top of the support frame, and connecting frames are symmetrically mounted on the top of the support frame on one side of the conveyor. A storage tank is disposed outside the connecting frame above the support frame and is connected to the connecting frame. A connecting plate is disposed outside the connecting frame below the storage tank. Two sets of limiting rods are symmetrically mounted on the bottom end of the connecting plate and are connected to the support frame. A sliding plate is disposed outside the support frame below the connecting plate and is slidably connected to the limiting rods. Next, a support plate is provided on the outside of the support frame below the sliding plate, and the support plate is slidably connected to a set of limiting rods. Multiple sets of fixed plates with equal spacing are installed on the outer wall of the sliding plate. A discharge port is slidably installed inside each fixed plate, and the discharge port extends to the outside of the fixed plate. A spring is fitted on the surface of the discharge port below the fixed plate. A feed pipe is slidably installed at the bottom end of the discharge port, and the discharge port extends to the inside of the feed pipe. One end of the spring is connected to the fixed plate, and the other end of the spring is connected to the feed pipe. A second filling pipe is installed at the bottom end of the feed pipe, and the second filling pipe extends to the inside of the feed pipe.

[0008] Preferably, a limit block is fitted on the surface of the second filling tube, and a vacuum pump is installed on the outer wall of the sliding plate on the side away from the fixed plate.

[0009] Preferably, a vacuum tube is installed at one end of the vacuum pump, and a solenoid valve is installed on the outer wall of the feed pipe.

[0010] Preferably, the vacuum tube extends into the interior of the vacuum pump, and the other end of the vacuum tube extends into the interior of the solenoid valve, and the bottom of the storage tank is equipped with multiple sets of discharge pipes at equal intervals.

[0011] Preferably, a discharge valve is installed at the bottom end of the discharge pipe, and a first filling pipe is installed at the bottom end of the discharge valve, with the first filling pipe extending into the interior of the discharge port.

[0012] Preferably, a threaded rod is movably installed inside the connecting plate, and the threaded rod extends to the outside of the support plate, with a handwheel installed at one end of the threaded rod near the connecting plate.

[0013] Preferably, the surface of the threaded rod is fitted with a threaded sleeve, and the threaded sleeve is fixedly connected to the support plate. Cylinders are symmetrically installed at the top of the support plate, and a push rod is installed at the output end of the cylinder, and the push rod is connected to the sliding plate.

[0014] Preferably, a sliding sleeve is slidably fitted onto the surface of the limiting rod on one side of the support plate, and the sliding sleeve is connected to the support plate.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the automatic filling machine not only realizes the convenient and fast filling of carbonated beverages by the fully automatic filling machine, but also facilitates the convenient extraction of carbonated beverage bottles for filling under gravity, avoiding the carbonated beverages from spilling to the outside, and facilitates the convenient adjustment of the filling height of carbonated beverages by the fully automatic filling machine, thus improving the efficiency of carbonated beverage filling.

[0016] (1) Multiple sets of carbonated beverage bottles are placed on the surface of the conveyor. The conveyor transports the carbonated beverage bottles to the bottom of the second filling tube. The cylinder drives the sliding plate to move via the push rod. The sliding plate drives multiple sets of fixed plates to move. The fixed plates drive the feed pipe to move downward elastically via the spring. The feed pipe drives the outlet to slide up and down inside the fixed plate to facilitate the feed pipe driving the second filling tube to move downward elastically. The second filling tube enters the interior of the carbonated beverage bottle. The limiting block is in close contact with the bottle opening. The vacuum pump draws a vacuum inside the carbonated beverage bottle through the vacuum tube, feed tube, and second filling tube. After the vacuum is drawn, the solenoid valve is closed. The carbonate inside the storage tank... Acidic beverages are conveyed to the inside of the first filling tube through the discharge pipe and discharge valve under the action of gravity. Carbonated beverages are conveyed to the inside of the discharge port through the first filling tube, and then to the inside of the inlet pipe through the discharge port. The inlet pipe passes through the second filling tube to fill the carbonated beverage bottle. After filling is completed, the discharge valve is closed and the cylinder is opened in reverse to facilitate the extraction of the second filling tube from the carbonated beverage bottle. The conveyor transports the carbonated beverage bottle to the next process, realizing the convenient and fast filling of carbonated beverages by the fully automatic filling machine. It facilitates the easy extraction of carbonated beverage bottles and filling under the action of gravity, avoids the carbonated beverage from spilling to the outside, and improves the filling efficiency of carbonated beverages.

[0017] (2) The handwheel drives the threaded rod to rotate, the threaded rod drives the threaded sleeve to move, the threaded sleeve drives the support plate to move, and the sliding sleeve slides on the surface of the limit rod to provide sliding support for the support plate, so as to facilitate convenient adjustment of the position of the cylinder. By adjusting the position of the cylinder, the lowering height of the second filling tube is adjusted to adapt to carbonated beverage bottles of different heights. The cylinder drives the sliding plate to move through the push rod, and the two sets of limit rods provide sliding support for the sliding plate. The sliding plate drives the fixed plate, the discharge port, the limit block, and the second filling tube to move, so as to facilitate convenient adjustment of the position of the second filling tube. This realizes the convenient adjustment of the filling height of carbonated beverages by the fully automatic filling machine, which is convenient for filling carbonated beverage bottles of different heights. Attached Figure Description

[0018] Figure 1 This is a front view structural diagram of the present utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 3This is a three-dimensional structural diagram of the feed pipe of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the discharge pipe of this utility model;

[0022] Figure 5 This is a three-dimensional structural diagram of the cylinder of this utility model;

[0023] Figure 6 This is a three-dimensional structural diagram of the vacuum tube of this utility model.

[0024] In the diagram: 1. Support frame; 2. Conveyor; 3. Connecting frame; 4. Storage hopper; 5. Connecting plate; 6. Limiting rod; 7. Sliding plate; 8. Support plate; 9. Fixing plate; 10. Discharge port; 11. Spring; 12. Feed pipe; 13. Limiting block; 14. Vacuum pump; 15. Vacuum tube; 16. Discharge pipe; 17. Discharge valve; 18. First filling pipe; 19. Handwheel; 20. Threaded rod; 21. Threaded sleeve; 22. Cylinder; 23. Push rod; 24. Sliding sleeve; 25. Second filling pipe; 26. Solenoid valve. Detailed Implementation

[0025] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0026] Please see Figure 1-6This utility model provides an embodiment of a fully automatic filling machine with adjustable liquid level for carbonated beverage production, comprising a support frame 1 and a conveyor 2. The conveyor 2 is installed at the top of the support frame 1. A connecting frame 3 is symmetrically installed at the top of the support frame 1 on one side of the conveyor 2. A storage tank 4 is provided outside the connecting frame 3 above the support frame 1 and is connected to the connecting frame 3. A connecting plate 5 is provided outside the connecting frame 3 below the storage tank 4. Two sets of limiting rods 6 are symmetrically installed at the bottom of the connecting plate 5 and are connected to the support frame 1. A sliding plate 7 is provided outside the support frame 1 below the connecting plate 5 and is slidably connected to the limiting rods 6. A support plate 8 is provided outside the support frame 1 below the sliding plate 7 and is slidably connected to a set of limiting rods 6. Multiple sets of fixing plates 9 with equal spacing are installed on the outer wall of the sliding plate 7. A discharge port 10 is slidably installed inside each fixing plate 9 and extends to the outside of the fixing plate 9. The discharge port 10 below the fixing plate 9 is located on the surface of the fixed plate 9. A spring 11 is fitted onto the surface of the sliding plate 7. A feed pipe 12 is slidably mounted on the bottom end of the outlet 10, extending into the interior of the feed pipe 12. One end of the spring 11 is connected to the fixing plate 9, and the other end of the spring 11 is connected to the feed pipe 12. A second filling pipe 25 is installed at the bottom end of the feed pipe 12, extending into the interior of the feed pipe 12. A limit block 13 is fitted onto the surface of the second filling pipe 25. A sliding plate 7 is mounted on the outer wall of the side away from the fixing plate 9. The system is equipped with a vacuum pump 14, with a vacuum tube 15 installed at one end. A solenoid valve 26 is installed on the outer wall of the feed pipe 12. The vacuum tube 15 extends into the interior of the vacuum pump 14, and the other end of the vacuum tube 15 extends into the interior of the solenoid valve 26. Multiple sets of equally spaced discharge pipes 16 are installed at the bottom of the storage tank 4. A discharge valve 17 is installed at the bottom of each discharge pipe 16. A first filling pipe 18 is installed at the bottom of the discharge valve 17, and the first filling pipe 18 extends into the interior of the discharge port 10.

[0027] Multiple sets of carbonated beverage bottles are placed on the surface of conveyor 2. Conveyor 2 is turned on, and under the support of support frame 1, conveyor 2 transports the carbonated beverage bottles to below the second filling tube 25. Cylinder 22 is turned on, and under the support of support plate 8, cylinder 22 drives sliding plate 7 to move via push rod 23. Sliding plate 7 drives multiple sets of fixed plates 9 to move. Fixed plate 9 drives feed pipe 12 to move elastically downward via spring 11. Feed pipe 12 drives outlet 10 to slide up and down inside fixed plate 9 to facilitate feed pipe 12 driving second filling tube 25 to move elastically downward. Second filling tube 25 enters the interior of carbonated beverage bottle. Limiting block 13 is in close contact with the bottle mouth. Vacuum pump 14 is turned on, and under the support of sliding plate 7, vacuum pump 14 pumps the carbonated beverage bottles through vacuum tube 15, feed pipe 12, and second filling tube 25. After vacuuming is completed, the solenoid valve 26 is closed and the discharge valve 17 is opened. The carbonated beverage inside the storage tank 4 is transported to the inside of the first filling pipe 18 under the action of gravity through the discharge pipe 16 and the discharge valve 17. The carbonated beverage is then transported to the inside of the discharge port 10 through the first filling pipe 18 and then to the inside of the feed pipe 12 through the discharge port 10. The feed pipe 12 fills the carbonated beverage bottle through the second filling pipe 25. After filling is completed, the discharge valve 17 is closed and the cylinder 22 is opened in reverse to facilitate the extraction of the second filling pipe 25 from the carbonated beverage bottle. The conveyor 2 transports the carbonated beverage bottle to the next process, realizing the convenient and fast filling of carbonated beverages by the fully automatic filling machine. It facilitates the convenient extraction of carbonated beverage bottles and filling under the action of gravity, avoids the carbonated beverage from spilling to the outside, and improves the efficiency of carbonated beverage filling.

[0028] A threaded rod 20 is movably installed inside the connecting plate 5, and the threaded rod 20 extends to the outside of the support plate 8. A handwheel 19 is installed at one end of the threaded rod 20 near the connecting plate 5. A threaded sleeve 21 is fitted on the surface of the threaded rod 20, and the threaded sleeve 21 is fixedly connected to the support plate 8. A cylinder 22 is symmetrically installed at the top of the support plate 8. A push rod 23 is installed at the output end of the cylinder 22, and the push rod 23 is connected to the sliding plate 7. A sliding sleeve 24 is slidably fitted on the surface of the limiting rod 6 on one side of the support plate 8, and the sliding sleeve 24 is connected to the support plate 8.

[0029] When the position of the second filling tube 25 needs to be adjusted to facilitate filling carbonated beverage bottles of different heights, the handwheel 19 is manually turned. The handwheel 19 drives the threaded rod 20 to rotate. With the threaded connection between the threaded rod 20 and the threaded sleeve 21, the threaded rod 20 drives the threaded sleeve 21 to move, and the threaded sleeve 21 drives the support plate 8 to move. The sliding sleeve 24 slides on the surface of the limiting rod 6 to provide sliding support for the support plate 8, thereby facilitating convenient position adjustment of the cylinder 22. The position of the second filling tube 25 is adjusted by adjusting the height of the cylinder 22. The lowering height is adjusted to accommodate carbonated beverage bottles of different heights. When cylinder 22 is opened, supported by support plate 8, cylinder 22 drives sliding plate 7 to move via push rod 23. Two sets of limit rods 6 provide sliding support for sliding plate 7. Sliding plate 7 drives fixed plate 9, discharge port 10, limit block 13, and second filling tube 25 to move, so as to facilitate convenient adjustment of the position of second filling tube 25. This realizes convenient adjustment of the filling height of carbonated beverages by the fully automatic filling machine, making it convenient to fill carbonated beverage bottles of different heights.

[0030] In this embodiment, multiple sets of carbonated beverage bottles are placed on the surface of the conveyor 2. The conveyor 2 transports the bottles to below the second filling tube 25. The cylinder 22, via the push rod 23, moves the sliding plate 7. The sliding plate 7 moves multiple sets of fixed plates 9. The fixed plates 9, via the spring 11, cause the feed pipe 12 to move elastically downwards. The feed pipe 12 causes the outlet 10 to slide up and down inside the fixed plate 9, facilitating the elastic downward movement of the second filling tube 25. The second filling tube 25 then receives the carbonated beverage bottles. Inside the carbonated beverage bottle, the limiting block 13 is in close contact with the bottle opening. The vacuum pump 14, through the vacuum tube 15, feed tube 12, and second filling tube 25, evacuates the inside of the bottle to a vacuum. After vacuuming, the solenoid valve 26 is closed. Under gravity, the carbonated beverage inside the storage tank 4 is transported through the discharge tube 16 and discharge valve 17 to the inside of the first filling tube 18. The carbonated beverage is then transported through the first filling tube 18 to the inside of the discharge port 10, and then through the discharge port 10 to the inside of the feed tube 12. The feed tube 12... The carbonated beverage bottle is filled through the second filling tube 25. After filling is completed, the discharge valve 17 is closed, and the cylinder 22 is opened in reverse to facilitate the extraction of the second filling tube 25 from the carbonated beverage bottle. The conveyor 2 transports the carbonated beverage bottle to the next process. When it is necessary to adjust the position of the second filling tube 25 to facilitate filling carbonated beverage bottles of different heights, the handwheel 19 drives the threaded rod 20 to rotate, the threaded rod 20 drives the threaded sleeve 21 to move, the threaded sleeve 21 drives the support plate 8 to move, and the sliding sleeve 24 slides on the surface of the limit rod 6. The support plate 8 provides sliding support to facilitate convenient position adjustment of the cylinder 22. By adjusting the height of the cylinder 22, the descent height of the second filling tube 25 can be adjusted to accommodate carbonated beverage bottles of different heights. The cylinder 22 drives the sliding plate 7 to move via the push rod 23. Two sets of limit rods 6 provide sliding support for the sliding plate 7. The sliding plate 7 drives the fixed plate 9, the discharge port 10, the limit block 13, and the second filling tube 25 to move, so as to facilitate convenient position adjustment of the second filling tube 25 and complete the operation of the automatic filling machine.

[0031] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A full-automatic filling machine with adjustable liquid level for carbonated beverage production, characterized in that: The system includes a support frame (1) and a conveyor (2). The conveyor (2) is installed at the top of the support frame (1). A connecting frame (3) is symmetrically installed at the top of the support frame (1) on one side of the conveyor (2). A storage bin (4) is provided outside the connecting frame (3) above the support frame (1), and the storage bin (4) is connected to the connecting frame (3). A connecting plate (5) is provided outside the connecting frame (3) below the storage bin (4). Two sets of limiting rods (6) are symmetrically installed at the bottom of the connecting plate (5), and the limiting rods (6) are connected to the support frame (1). A sliding plate (7) is provided outside the support frame (1) below the connecting plate (5), and the sliding plate (7) is slidably connected to the limiting rods (6). A support plate (8) is provided outside the support frame (1) below the sliding plate (7). The support plate (8) is slidably connected to a set of limiting rods (6). Multiple sets of fixed plates (9) with equal spacing are installed on the outer wall of the sliding plate (7). The inside of each fixed plate (9) is slidably installed with a discharge port (10), and the discharge port (10) extends to the outside of the fixed plate (9). A spring (11) is fitted on the surface of the discharge port (10) below the fixed plate (9). A feed pipe (12) is slidably installed at the bottom of the discharge port (10), and the discharge port (10) extends to the inside of the feed pipe (12). One end of the spring (11) is connected to the fixed plate (9), and the other end of the spring (11) is connected to the feed pipe (12). A second filling pipe (25) is installed at the bottom of the feed pipe (12), and the second filling pipe (25) extends to the inside of the feed pipe (12).

2. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 1, characterized in that: The surface of the second filling tube (25) is fitted with a limiting block (13), and a vacuum pump (14) is installed on the outer wall of the sliding plate (7) away from the fixed plate (9).

3. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 2, characterized in that: A vacuum tube (15) is installed at one end of the vacuum pump (14), and a solenoid valve (26) is installed on the outer wall of the feed pipe (12).

4. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 3, characterized in that: The vacuum tube (15) extends into the interior of the vacuum pump (14), and the other end of the vacuum tube (15) extends into the interior of the solenoid valve (26). The bottom of the storage tank (4) is equipped with multiple sets of discharge pipes (16) at equal intervals.

5. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 4, characterized in that: The bottom end of the discharge pipe (16) is equipped with a discharge valve (17), and the bottom end of the discharge valve (17) is equipped with a first filling pipe (18), which extends into the interior of the discharge port (10).

6. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 1, characterized in that: A threaded rod (20) is movably installed inside the connecting plate (5), and the threaded rod (20) extends to the outside of the support plate (8). A handwheel (19) is installed at one end of the threaded rod (20) near the connecting plate (5).

7. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 6, characterized in that: The threaded rod (20) is fitted with a threaded sleeve (21) on its surface, and the threaded sleeve (21) is fixedly connected to the support plate (8). The top of the support plate (8) is symmetrically equipped with a cylinder (22), and the output end of the cylinder (22) is equipped with a push rod (23), and the push rod (23) is connected to the sliding plate (7).

8. The liquid level adjustable full-automatic filling machine for carbonated beverage production according to claim 1, characterized in that: The limiting rod (6) on one side of the support plate (8) is sleeved with a sliding sleeve (24) on the surface, and the sliding sleeve (24) is connected with the support plate (8).

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