Precast concrete stair

By introducing support beams and support structures into precast concrete stairs, combined with lightweight concrete materials and metal plates for fixing, the problem of insufficient structural strength of precast concrete stairs is solved, thereby improving stability and safety. At the same time, production and construction costs are reduced, and aesthetics and construction efficiency are improved.

CN224134091UActive Publication Date: 2026-04-17QUZHOU TIANHE CEMENT PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QUZHOU TIANHE CEMENT PROD CO LTD
Filing Date
2025-05-19
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing staircases composed of multiple precast concrete stair treads have insufficient structural strength, making it difficult to meet the requirements for installation stability and safety.

Method used

The structure adopts a support beam and support component. The support component includes a first and second plate forming an L-shaped structure. The metal plate is fixedly connected to the bottom of the pedal. The support component is fixed to the support beam by screws. The pedals are evenly distributed on the support beam and fixed to the ground and building by fixing plates. The pedals are made of lightweight concrete material.

Benefits of technology

It improves the structural strength and stability of precast concrete stairs, reduces production and construction costs, enhances aesthetics, facilitates transportation and installation, and improves construction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224134091U_ABST
    Figure CN224134091U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of stairs, and particularly relates to a prefabricated concrete stair which comprises a supporting beam, a concrete beam, a concrete beam and a concrete beam. The pedal body is arranged on the supporting beam and is made of lightweight concrete; the supporting piece is arranged on the supporting beam, connected with the pedal body and used for fixing the pedal body; the multiple pedal bodies are evenly distributed in the extending direction of the supporting beam. The prefabricated concrete stair has the beneficial effects that by installing the supporting pieces, the supporting pieces are fixed to the supporting beams and connected with the pedal bodies, additional fixing and supporting effects can be provided for the pedal bodies, and compared with a traditional prefabricated concrete stair simply combined by multiple pedals, the overall structural strength of the stair can be effectively enhanced; and the stability and the safety of the stairs are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application belongs to the field of staircase technology, and in particular relates to a precast concrete staircase. Background Technology

[0002] In recent years, with the development of the construction industry, more and more people are choosing PC (precast concrete) components when building houses. Compared with traditional cast-in-place concrete, the construction environment of PC components is in a PC factory, which is safer than on-site construction. Furthermore, the prefabricated dimensions can significantly improve the installation speed and construction progress. At the same time, the amount of on-site work is significantly reduced when using PC components, which can effectively reduce dust and noise pollution.

[0003] Precast concrete stairs can be precast components with direct, integral support, or they can consist of individual precast treads. Multiple treads can form a staircase, and the treads can be made of traditional concrete or lightweight concrete. Lightweight concrete stair treads are functional components made primarily of lightweight concrete. Lightweight concrete can serve as the base layer, with a decorative layer of wood, stone, or slab paving on the surface. However, precast concrete stairs made of multiple treads still have structural strength issues during installation and require improvement. Summary of the Invention

[0004] The purpose of this application is to provide a precast concrete staircase that can solve the above-mentioned problems.

[0005] The purpose of this application is to provide a precast concrete staircase, comprising:

[0006] The supporting beam has one end connected to the ground and the other end extending upward at an angle.

[0007] The pedal body is mounted on the support beam and is made of lightweight concrete;

[0008] A support component, mounted on a support beam and connected to the pedal body, is used to fix the pedal body.

[0009] The system includes multiple pedal bodies evenly distributed along the extension direction of the support beam. One end of the support beam is fixed to the ground, and the other end is fixed to the second floor of the building, forming an inclined structure. Multiple pedal bodies are installed and evenly distributed along the extension direction of the support beam.

[0010] Furthermore, the support member includes:

[0011] The first plate, the top of which is connected to the pedal body;

[0012] The second plate is connected to the pedal body at the top and to the support beam on the side by screws.

[0013] The first plate and the second plate are an integral structure.

[0014] Furthermore, the support member also includes a metal plate disposed at the bottom of the pedal body, the bottom of the metal plate being fixedly connected to the first plate and the second plate. The bottom of the metal plate is welded to the first plate and the second plate.

[0015] Furthermore, the angle between the first plate and the second plate is 90°, forming an "L"-shaped structure. Reinforcing ribs are also installed between the first plate and the second plate.

[0016] Furthermore, the metal plate has multiple positioning holes for fasteners to pass through, and the metal plate is fixed to the bottom of the pedal body by fasteners. The fasteners are screws.

[0017] Furthermore, each pedal body has two support members at its bottom, which are symmetrically arranged on both sides of the pedal.

[0018] Furthermore, the support beam is provided with multiple support protrusions, and the pedal body is fixed to the support protrusions. The support protrusions and the support beam are an integral structure.

[0019] Furthermore, fixing plates are provided at both ends of the support beam, and the support beam is fixed to the ground and other buildings through the fixing plates. It is also fixed with screws and bolts.

[0020] The beneficial effects of this application are:

[0021] 1. By installing the support components, fixing them to the support beam and connecting them to the tread body, the support components can provide additional fixation and support for the tread body. Compared with the traditional precast concrete stairs that are simply composed of multiple treads, this can effectively enhance the overall structural strength of the stairs and improve the stability and safety of the stairs.

[0022] 2. The treads are made of lightweight concrete as the core material, which makes the entire staircase relatively light, making it easy to transport and install. Lightweight concrete can also be used as a base layer, and the surface can be covered with decorative layers such as wood, stone or rock slabs. While ensuring the structural performance of the staircase, it meets diverse decorative needs and improves the overall aesthetics of the staircase.

[0023] 3. The pedal body is equipped with multiple pedals that are evenly distributed along the extension direction of the support beam. The modular design of the prefabricated pedals facilitates prefabrication, effectively improving production efficiency and reducing production costs. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model after building installation;

[0025] Figure 2This is a structural schematic diagram of the present invention from another perspective after its installation in a building;

[0026] Figure 3 This is a schematic diagram of the structure of this utility model.

[0027] The reference numerals in the figure are as follows: 100, support beam; 110, support protrusion; 120, fixing plate; 200, pedal body; 300, support component; 310, first plate; 320, second plate; 330, metal plate; 331, positioning hole. Detailed Implementation

[0028] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.

[0029] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0030] The precast concrete staircase provided in this application will be described in detail below with reference to the accompanying drawings, through specific embodiments and application scenarios.

[0031] Example 1:

[0032] like Figures 1 to 3 As shown in the figure, this application provides a precast concrete staircase, including:

[0033] The support beam 100 has one end connected to the ground and the other end extending upward at an angle.

[0034] The pedal body 200 is mounted on the support beam 100 and is made of lightweight concrete;

[0035] Support member 300 is disposed on support beam 100 and connected to pedal body 200 for fixing pedal body 200;

[0036] The pedal body 200 is provided with multiple pedals that are evenly distributed along the extension direction of the support beam 100.

[0037] In some embodiments of this application, such as Figure 1 As shown, in this type of precast concrete staircase, one end of the support beam 100 is fixed to the ground, and the other end is fixed to the second floor of the building, forming an inclined structure that provides support. The support member 300 is installed and fixed to the support beam 100, connecting to the tread body 200, providing additional fixation and support for the tread body 200. Compared to traditional precast concrete staircases that are simply composed of multiple treads, this effectively enhances the overall structural strength of the staircase, improving its stability and safety. Furthermore, the tread body 200 is made of lightweight concrete, which has low density and light weight, making the entire staircase relatively lightweight and easy to transport and install. Lightweight concrete can also be used as a base layer, and the surface can be covered with decorative layers such as wood, stone, or slabs, ensuring the structural performance of the staircase while meeting diverse decorative needs and improving its overall aesthetics.

[0038] Furthermore, multiple prefabricated pedal bodies 200 are installed and evenly distributed along the extension direction of the support beam 100. The modular design of the prefabricated pedals facilitates prefabrication, effectively improving production efficiency and reducing production costs. During installation, each prefabricated pedal body 200 is simply installed sequentially on the support beam 100, making the construction process relatively simple and quick, thereby shortening the construction cycle.

[0039] Furthermore, fixing plates 120 are provided at both ends of the support beam 100, and the support beam 100 is fixed to the ground and other building components via the fixing plates 120. It is also fixed using screws and bolts.

[0040] Fixing plates 120 are installed at both ends of the support beam 100, and fixed to the ground and other building structures with screws and other fasteners to form a stable connection point, ensuring the structural stability of the staircase during long-term use. The fixing plates 120 increase the contact area with the ground and other buildings, thereby increasing the area for installing screws and improving the fixing effect.

[0041] Example 2:

[0042] This application provides a precast concrete staircase, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0043] like Figures 1 to 3 As shown, the support member 300 includes:

[0044] The first plate 310, the top of which is connected to the pedal body 200;

[0045] The second plate 320 is connected to the pedal body 200 at its top and to the support beam 100 on its side by screws.

[0046] The first plate 310 and the second plate 320 are an integral structure.

[0047] In this embodiment, the first plate 310 and the second plate 320 are an integral structure, allowing the support member 300 to function as a whole under load. This avoids structural failure caused by loosening or breakage of the connection points and allows for prefabrication, enabling direct transport to the construction site for installation and improving production efficiency. Furthermore, when bearing the load on the stair treads, the force can be more evenly distributed to the support beam 100, enhancing the overall stability of the staircase structure.

[0048] The top of the first plate 310 is connected to the tread body 200, and the side of the second plate 320 is connected to the support beam 100 by screws, forming a support from the tread to the support member 300 and a fixation from the support member 300 to the support beam 100, further enhancing the connection strength between the tread body 200 and the support beam 100. Furthermore, since the support member 300 and the tread body 200 are independent modules in the staircase structure, if they are damaged or need replacement during use, they can be replaced individually without large-scale disassembly and reconstruction of the entire staircase structure, improving the efficiency of staircase maintenance and replacement.

[0049] Furthermore, the included angle between the first plate 310 and the second plate 320 is 90°.

[0050] The first plate 310 and the second plate 320 form an "L" shape with an angle of 90°, making the support member 300 more stable under stress. The 90° angle allows for better coordination with the support beam 100 and the pedal body 200. Furthermore, reinforcing ribs are installed between the first plate 310 and the second plate 320 to further enhance structural strength.

[0051] Example 3:

[0052] This application provides a precast concrete staircase, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0053] like Figures 1 to 3 As shown, the support member 300 also includes a metal plate 330 disposed at the bottom of the pedal body 200, and the bottom of the metal plate 330 is fixedly connected to the first plate 310 and the second plate 320.

[0054] In this embodiment, the metal plate 330, as a high-strength material, can effectively bear and distribute the load borne by the staircase, significantly improving the load-bearing capacity of the stair slab. In this application, the installation method of the metal plate 330 is similar to the principle of the steel plate bonding reinforcement method. By fixing the metal plate 330 to the stress-bearing bottom surface of the stair slab, the mechanical properties of the stair slab, such as bending and shear resistance, can be directly enhanced, thereby effectively improving its load-bearing capacity.

[0055] Meanwhile, the bottom of the metal plate 330 is fixedly connected to the first plate 310 and the second plate 320. Welding can be used to form a more stable overall structure, which not only enhances the stability of the support 300 itself, but also connects the tread body 200 and the support beam 100 more tightly through the metal plate 330, thereby improving the stability of the entire staircase structure.

[0056] Furthermore, the metal plate 330 has multiple positioning holes 331 for fasteners to pass through, and the metal plate 330 is fixed to the bottom of the pedal body 200 by fasteners.

[0057] The positioning holes 331 on the metal plate 330, when engaged with fasteners, allow for secure fixing to the tread body 200, improving the fixation effect between the metal plate 330 and the tread body 200 and ensuring a tight connection. Screws can be used as the fasteners. By firmly fixing the metal plate 330 to the bottom of the tread body 200 with fasteners, the metal plate 330 can more effectively bear and distribute the load, significantly improving the load-bearing capacity of the stair tread.

[0058] Example 4:

[0059] This application provides a precast concrete staircase, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0060] like Figures 1 to 3 As shown, each pedal body 200 has two support members 300 at its bottom, and the two support members 300 are symmetrically arranged on both sides of the pedal.

[0061] In this embodiment, each tread body 200 is equipped with two symmetrical support members 300 at its bottom, forming a stable two-point support structure. This effectively distributes the load borne by the tread, avoiding structural imbalance or deformation that may occur with single-point support, and significantly improving the overall stability of the staircase. Simultaneously, the symmetrical support members 300 enhance the tread's ability to resist lateral forces (such as the lateral force exerted by people walking), reducing the risk of tread swaying or tilting, and further improving the safety of the staircase.

[0062] In addition, the design of the symmetrical support component 300 makes the installation process of each pedal more standardized and modular, allowing construction workers to install according to a unified process and standard, thus improving construction efficiency and quality.

[0063] Example 5:

[0064] This application provides a precast concrete staircase, which, in addition to the above-mentioned technical features, also includes the following technical features.

[0065] like Figures 1 to 3 As shown, the support beam 100 is provided with multiple support protrusions 110, and the pedal body 200 is fixed on the support protrusions 110.

[0066] In this embodiment, the support protrusion 110 and the support beam 100 are an integral structure, which can provide additional support for the installation of the pedal body 200, further distribute the load transmitted by the pedal, and improve the load-bearing capacity. At the same time, the support protrusion 110 can provide positioning for the installation of the pedal body 200, enabling construction personnel to quickly install the pedal body 200 and improve installation accuracy.

[0067] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.

[0068] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A precast concrete stairway characterized by: include: A support beam (100) has one end connected to the ground and the other end extending upward at an angle; The pedal body (200) is mounted on the support beam (100) and is made of lightweight concrete; A support member (300) is disposed on the support beam (100) and connected to the pedal body (200) for fixing the pedal body (200); The pedal body (200) is provided with multiple pedals that are evenly distributed along the extension direction of the support beam (100).

2. A precast concrete staircase according to claim 1, characterized in that: The support member (300) includes: The first plate (310) is connected to the pedal body (200) at its top; The second plate (320) is connected to the pedal body (200) at its top and to the support beam (100) on its side by screws; The first plate (310) and the second plate (320) are an integral structure.

3. A precast concrete stair according to claim 2, characterised in that: The support member (300) also includes a metal plate (330) disposed at the bottom of the pedal body (200), and the bottom of the metal plate (330) is fixedly connected to the first plate (310) and the second plate (320).

4. A precast concrete stair according to claim 3, wherein: The included angle between the first plate (310) and the second plate (320) is 90°.

5. A precast concrete stair according to claim 4, wherein: The metal plate (330) has multiple positioning holes (331) for fasteners to pass through, and the metal plate (330) is fixed to the bottom of the pedal body (200) by fasteners.

6. A precast concrete stair according to claim 5, wherein: Each pedal body (200) has two support members (300) at its bottom, and the two support members (300) are symmetrically arranged on both sides of the pedal.

7. A precast concrete stair according to claim 6, characterised in that: The support beam (100) is provided with a plurality of support protrusions (110), and the pedal body (200) is fixed on the support protrusions (110).

8. A precast concrete stair according to claim 1, characterized in that: The support beam (100) is fixed at both ends with fixing plates (120), and the support beam (100) is fixed to the ground and other buildings through the fixing plates (120).