Mining draw shaft material level detection device

Abstract

The utility model belongs to the field of detection devices, and particularly relates to a mining draw shaft material level detection device which comprises a main body, a protection detection assembly is arranged on one side of the main body, and the protection detection assembly comprises a detection piece used for detection and a protection piece used for protection. The detection part comprises a connecting plate arranged at the bottom of the main body, a plurality of cameras are fixedly mounted at the bottom of the connecting plate, a connecting rod is fixedly mounted at the bottom of the connecting plate, and a protection bin is fixedly mounted at the bottom end of the connecting rod; the camera and the ultrasonic distance sensor are electrically connected through the remote control mainboard to form a multi-dimensional detection system, the camera monitors the state of materials in the draw shaft in real time and positions a detection point under auxiliary illumination of the LED lamp strip, it is ensured that the ultrasonic distance sensor accurately reaches the upper side of the materials, and the ultrasonic distance sensor sends and receives ultrasonic signals to the upper side of the materials. The height of materials is accurately measured, high-precision detection of the draw shaft material level is achieved, the problem that in the prior art, the detection precision is low is solved, and the accuracy and stability of material level detection are improved.

Description

Technical Field

[0001] This utility model relates to the field of detection devices, specifically a mine chute material level detection device. Background Technology

[0002] Mine chute level detection is a key link in ensuring the safe and efficient transportation of materials in mining production. Its core objective is to monitor the ore accumulation height in the chute in real time to avoid risks such as empty chute, full chute, or blockage.

[0003] Currently, existing technologies have the following shortcomings: their detection accuracy relies on a single sensor, lacks multi-dimensional data fusion, is easily affected by the material accumulation pattern, leading to large deviations in detection results. At the same time, during the detection process, the detection element is easily affected by the impact of materials in the chute, resulting in equipment damage or inaccurate detection data.

[0004] Therefore, a mine chute material level detection device is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, such as low detection accuracy and insufficient protection, this utility model proposes a mine chute material level detection device.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A mine chute material level detection device of this utility model includes a main body, a protective detection component is provided on one side of the main body, the protective detection component includes a detection element for detection and a protective element for protection; the detection element includes a connecting plate provided at the bottom of the main body, several cameras are fixedly installed at the bottom of the connecting plate, a connecting rod is fixedly installed at the bottom of the connecting plate, a protective chamber is fixedly installed at the bottom end of the connecting rod, a remote control main board is fixedly installed in the inner cavity of the protective chamber, an LED light strip is fixedly installed on the bottom outer surface of the protective chamber, the remote control main board is electrically connected to the cameras and an ultrasonic distance sensor, the ultrasonic distance sensor is fixedly installed in the inner cavity of the protective chamber, the protective chamber has an installation groove, and a battery can be detachably installed through the installation groove.

[0007] Preferably, the main body includes a torque motor with a self-locking function, a winch is fixedly installed at the output end of the torque motor, fixed seats are installed through and movably at both ends of the winch, and a connecting plate is fixedly installed at the output end of the winch.

[0008] Preferably, the protective component includes a first fixed sleeve, the outer surface of which is hinged with three first movable arms, and the other side of each of the three first movable arms is hinged with a protective plate. The first fixed sleeve is sleeved and fixedly installed on the outer surface of the connecting rod.

[0009] Preferably, the protective component further includes a second fixed sleeve, the outer surface of which is hinged with three second movable arms, the other end of each of the three second movable arms being hinged with a protective plate, and the second fixed sleeve being sleeved and fixedly installed on the outer surface of the connecting rod.

[0010] Preferably, the protective component further includes a movable sleeve, the outer surface of which is hinged with three return arms, the other end of which is hinged to the middle of the second movable arm, and the movable sleeve is fitted and movably installed on the outer surface of the connecting rod.

[0011] Preferably, a return spring is fixedly installed on the top of the movable sleeve, and a first fixed sleeve is fixedly installed on the top of the return spring.

[0012] The advantages of this utility model are:

[0013] 1. This utility model, through the structural design of the detection component, connects the camera and the ultrasonic distance sensor electrically via a remote control motherboard to form a multi-dimensional detection system. Under the auxiliary lighting of LED light strips, the camera monitors the material status in the chute in real time and locates the detection point, ensuring that the ultrasonic distance sensor accurately reaches the upper side of the material. The ultrasonic distance sensor accurately measures the material height by transmitting and receiving ultrasonic signals, realizing high-precision detection of the material level in the chute, solving the problem of low detection accuracy in the existing technology, and improving the accuracy and stability of material level detection;

[0014] 2. This utility model, through the structural design of the protective components, establishes a double-layer conical protective area with the first and second movable arms, which are respectively hinged to the first and second fixed sleeves and the protective plate. When lowered, the protective plate automatically unfolds to provide front-end buffer protection for the detection component. When material impacts the protective plate, the movable sleeve moves upward under the impact force, and the second movable arm temporarily retracts through the return arm. The return spring compresses and absorbs the impact energy, preventing the detection component from being damaged by collision. After the impact ends, the return spring pushes the movable sleeve to reset, and the protective plate automatically returns to its initial protective state. This realizes the autonomous protection function of the detection device under harsh working conditions, solves the problem of existing devices being easily damaged by material impact, and improves the durability and reliability of the equipment. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an exploded view of the overall structure of this utility model;

[0018] Figure 3 This is an exploded view of the detection component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the protective component structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the main structure of this utility model.

[0021] In the diagram: 1. Main body; 2. Protective detection component; 3. Detection component; 4. Protective component; 11. Torque motor; 12. Winch; 13. Fixed base; 21. Connecting plate; 22. Connecting rod; 23. Camera; 24. Protective chamber; 25. Remote control main board; 26. LED light strip; 27. Ultrasonic distance sensor; 28. First fixed sleeve; 29. ​​First movable arm; 30. Battery; 31. Protective plate; 32. Second movable arm; 33. Second fixed sleeve; 34. Return arm; 35. Movable sleeve; 36. Return spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0023] Please see Figures 1-5 As shown, a mine chute material level detection device includes a main body 1. A protective detection component 2 is provided on one side of the main body 1. The protective detection component 2 includes a detection element 3 for detection and a protective element 4 for protection. The detection element 3 includes a connecting plate 21 located at the bottom of the main body 1. Several cameras 23 are fixedly installed at the bottom of the connecting plate 21. A connecting rod 22 is fixedly installed at the bottom of the connecting plate 21. A protective chamber 24 is fixedly installed at the bottom end of the connecting rod 22. A remote control main board 25 is fixedly installed in the inner cavity of the protective chamber 24. An LED light strip 26 is fixedly installed on the bottom outer surface of the protective chamber 24. The remote control main board 25 is electrically connected to the cameras 23 and an ultrasonic distance sensor 27. The ultrasonic distance sensor 27 is fixedly installed in the inner cavity of the protective chamber 24. The protective chamber 24 has an installation groove, through which a battery 30 can be detachably installed.

[0024] During operation, the chute is filled with stone materials, which occupy the overall depth of the chute. When the detection component 3 is lowered for distance measurement, it will be blocked by the upper layer of material. Therefore, an ultrasonic distance sensor 27 is used. The ultrasonic distance sensor 27 relies on the camera 23 to determine whether the ultrasonic distance sensor 27 has reached the upper side of the stone material. Then, the ultrasonic distance sensor 27 transmits and receives ultrasonic waves from the upper layer of the stone material to the lower layer of the stone material, so as to accurately determine the depth of the material filling in the chute.

[0025] Furthermore, the main body 1 includes a torque motor 11 with a self-locking function, a winch 12 is fixedly installed at the output end of the torque motor 11, a fixed seat 13 is installed through and movably at both ends of the winch 12, and a connecting plate 21 is fixedly installed at the output end of the winch 12.

[0026] During operation, the torque motor 11 with self-locking function drives the winch 12 to move the protective detection component 2 up and down, adapting to the detection needs of chutes at different depths. The self-locking function of the torque motor 11 ensures that the detection component stays stably at the target position, avoiding positional deviation caused by material impact or gravity.

[0027] Furthermore, the protective component 4 includes a first fixed sleeve 28, and three first movable arms 29 are hinged to the outer surface of the first fixed sleeve 28. A protective plate 31 is hinged to the other side of each of the three first movable arms 29. The first fixed sleeve 28 is sleeved and fixedly installed on the outer surface of the connecting rod 22.

[0028] During operation, the first fixed sleeve 28 is hinged to the three first movable arms 29, providing basic support for the protective plate 31. During the lowering process, it initially unfolds to form a cone-shaped protective area, buffering the impact of larger particles in advance.

[0029] Furthermore, the protective component 4 also includes a second fixed sleeve 33, the outer surface of which is hinged with three second movable arms 32, the other end of each of the three second movable arms 32 is hinged with a protective plate 31, and the second fixed sleeve 33 is sleeved and fixedly installed on the outer surface of the connecting rod 22.

[0030] During operation, the addition of the second fixed sleeve 33 and the second movable arm 32 forms a double-layer hinged support structure, which keeps the protective plate 31 stably in the unfolded state and resists the continuous impact of materials.

[0031] Furthermore, the protective component 4 also includes a movable sleeve 35, the outer surface of which is hinged with three reduction arms 34, the other ends of which are all hinged to the middle of the second movable arm 32, and the movable sleeve 35 is fitted and movably installed on the outer surface of the connecting rod 22.

[0032] During operation, the hinged design of the movable sleeve 35 and the return arm 34 enables the first movable arm 29 and the second movable arm 32 to move synchronously up and down. When lowering, the movable sleeve 35 moves down and pulls the second movable arm 32 through the return arm 34 to ensure that the protective plate 31 is evenly unfolded. When impacted, the movable sleeve 35 moves up and causes the protective plate 31 to temporarily retract inward to buffer the impact energy.

[0033] Furthermore, a return spring 36 is fixedly installed on the top of the movable sleeve 35, and a first fixed sleeve 28 is fixedly installed on the top of the return spring 36.

[0034] During operation, the reset spring 36 connects the first fixed sleeve 28 and the movable sleeve 35, providing elastic buffering force: when impacted, the compressed spring absorbs energy to avoid rigid collisions damaging components. After impact, the spring resets, pushing the movable sleeve 35 downward, so that the protective plate 31 automatically returns to its initial protective state without manual intervention, thus enhancing the equipment's autonomous protection capability.

[0035] Working principle: During detection, the camera 23 at the bottom of the connecting plate 21, illuminated by the LED light strip 26, determines whether the ultrasonic distance sensor 27 has reached the upper side of the stone material. The remote control motherboard 25 controls the ultrasonic distance sensor 27 to transmit and receive ultrasonic waves from the upper layer of the material to the lower layer, thereby accurately calculating the material filling depth and performing data processing and transmission. In terms of protection, the first fixed sleeve 28 and the second fixed sleeve 33 are linked by the first movable arm 29, the second movable arm 32 and the return arm 34 to link the movable sleeve 35, so that the protective plate 31 is evenly unfolded to form a double-layer conical protective area when it is lowered. When impacted by the material, the movable sleeve 35 moves upward and drives the protective plate 31 to temporarily retract inward. The return spring 36 is used to compress and absorb the energy. After the impact, the spring returns and pushes the movable sleeve 35 downward so that the protective plate 31 returns to the initial protective state.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A mine chute level detection device comprising a main body (1), characterized in that: A protective detection component (2) is provided on one side of the main body (1). The protective detection component (2) includes a detection component (3) for detection and a protective component (4) for protection. The detection component (3) includes a connecting plate (21) at the bottom of the main body (1). Several cameras (23) are fixedly installed at the bottom of the connecting plate (21). A connecting rod (22) is fixedly installed at the bottom of the connecting plate (21). A protective chamber (24) is fixedly installed at the bottom end of the connecting rod (22). A remote control motherboard (25) is fixedly installed in the inner cavity of the protective chamber (24). An LED light strip (26) is fixedly installed on the bottom outer surface of the protective chamber (24). The remote control motherboard (25) is electrically connected to the camera (23) and an ultrasonic distance sensor (27). The ultrasonic distance sensor (27) is fixedly installed in the inner cavity of the protective chamber (24). The protective chamber (24) has an installation slot, and a battery (30) can be detachably installed through the installation slot.

2. The mine chute material level detection device according to claim 1, characterized in that: The main body (1) includes a torque motor (11) with a self-locking function. A winch (12) is fixedly installed at the output end of the torque motor (11). Fixed seats (13) are installed through and movably at both ends of the winch (12). A connecting plate (21) is fixedly installed at the output end of the winch (12).

3. The mine chute level detection device according to claim 1, characterized in that: The protective component (4) includes a first fixed sleeve (28), and three first movable arms (29) are hinged to the outer surface of the first fixed sleeve (28). A protective plate (31) is hinged to the other side of each of the three first movable arms (29). The first fixed sleeve (28) is sleeved and fixedly installed on the outer surface of the connecting rod (22).

4. A chute level detection device for a mine according to claim 3, characterised in that: The protective component (4) also includes a second fixed sleeve (33), the outer surface of which is hinged with three second movable arms (32), the other end of each of the three second movable arms (32) is hinged with a protective plate (31), and the second fixed sleeve (33) is sleeved and fixedly installed on the outer surface of the connecting rod (22).

5. A chute level detection device for a mine according to claim 4, characterised in that: The protective component (4) also includes a movable sleeve (35), the outer surface of which is hinged with three reduction arms (34), the other end of each of the three reduction arms (34) is hinged to the middle of the second movable arm (32), and the movable sleeve (35) is fitted and movably installed on the outer surface of the connecting rod (22).

6. The mine chute material level detection device according to claim 5, characterized in that: A return spring (36) is fixedly installed on the top of the movable sleeve (35), and a first fixed sleeve (28) is fixedly installed on the top of the return spring (36).

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