Battery airtightness detection equipment
By designing an automated battery airtightness testing device, the problems of low testing efficiency and safety hazards caused by manual operation in the existing technology have been solved, and efficient and stable battery airtightness testing has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广东华焯激光科技有限公司
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-17
AI Technical Summary
Current battery airtightness testing relies on manual operation, resulting in low testing efficiency, large errors, safety hazards, and easy damage to the testing equipment.
A battery airtightness testing device was designed, comprising a frame, an upper positioning plate, a lower positioning plate, an airtightness detector, a driver, and a protective door. The automated airtightness testing and the protective door avoid problems caused by manual operation, thereby improving the stability and safety of the testing.
It has achieved automation and stability in battery airtightness testing, reduced the error rate, avoided equipment damage and safety accidents, and improved testing efficiency and safety.
Smart Images

Figure CN224136788U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of airtightness testing technology, specifically a battery airtightness testing device. Background Technology
[0002] As the power storage device for electronic products, batteries need to be tested for airtightness during the manufacturing process. However, most of the current battery airtightness testing still relies on manual operation, which leads to low testing efficiency and the possibility of errors in the tested batteries. Due to the long hours of manual operation, workers' concentration decreases, so workers' negligence may cause defective products to be mixed with qualified products. This not only prolongs the workers' working time, but also reduces the efficiency of battery testing.
[0003] To address this, relevant technical personnel have conducted research and development, such as the utility model patent disclosed in Chinese Patent No. CN201120496280.1, which discloses a battery airtightness testing device. It consists of an electrical contact pressure gauge, a control box, a telescopic rod, a frame, a control probe, a sliding rail, a gripper, and an airtightness testing head. The lower end of the frame is equipped with a sliding rail, the upper end of the frame is equipped with a control box, the two ends of the sliding rail are equipped with control probes, the lower end of the control box is equipped with an electrical contact pressure gauge, the lower middle part of the control box is equipped with an airtightness testing head, the two sides of the airtightness testing head are equipped with telescopic rods, and the lower end of the telescopic rods is equipped with a gripper.
[0004] However, the aforementioned battery airtightness testing device has low detection accuracy in actual use, making it difficult to effectively test the airtightness of the battery. Moreover, its protective performance is poor, and foreign objects or users can easily enter the testing area, causing damage to the testing device and potentially leading to safety accidents.
[0005] Therefore, further improvements are necessary. Utility Model Content
[0006] The present invention aims to provide a battery airtightness testing device to overcome the shortcomings of the prior art.
[0007] A battery airtightness testing device designed for this purpose includes a frame, on which an upper positioning plate, a lower positioning plate, and an airtightness detector are mounted. A testing working area is formed between the upper and lower positioning plates. A lower mold base for placing a battery is detachably mounted on the lower positioning plate. A driver is mounted on the upper positioning plate and drives the upper mold base. An air valve is mounted on the upper mold base and is connected in conjunction with the airtightness detector. The frame is equipped with an opening / closing protection door or a false contact detector corresponding to the testing working area.
[0008] The lower positioning plate is provided with a mold base plate and adjusting bolts. Several adjusting bolts are provided and are adjustablely mounted on the lower positioning plate. The several adjusting bolts are evenly distributed at intervals corresponding to the outer shape of the mold base plate. The mold base plate is adjustablely mounted and dismounted on the lower positioning plate by the several adjusting bolts.
[0009] The mold base plate is provided with a number of positioning pins, which are respectively installed and detached from the mold base plate. The number of positioning pins are evenly distributed at intervals corresponding to the outer shape of the lower mold base. The lower mold base is positioned on the mold base plate by the installation and detachment of the number of positioning pins.
[0010] The mold base plate and / or the lower mold base are also provided with disassembly handles.
[0011] The lower mold base is provided with a lower sealing ring corresponding to the bottom surface of the battery, and the upper mold base is provided with an upper sealing ring corresponding to the surface of the battery.
[0012] The battery is provided with a channel, and the channel is provided with a channel hole. The lower mold base and the upper mold base are respectively provided with a lower airtightness detection hole and an upper airtightness detection hole. The channel hole, the lower airtightness detection hole and the upper airtightness detection hole correspond to each other. The air valve is provided on the upper airtightness detection hole.
[0013] The upper positioning plate and the lower positioning plate are arranged vertically, and a positioning post is provided between them. The upper positioning plate and the lower positioning plate are positioned vertically by the positioning post.
[0014] The upper positioning plate is provided with a guide hole, and the upper mold base is provided with a guide post. The guide post is longitudinally fixed on the upper mold base and longitudinally guided to move on the guide hole.
[0015] The driver is a servo cylinder and is longitudinally fixed on the upper positioning plate. A connecting seat is provided on the upper mold base, and the driving end of the driver is connected to the connecting seat.
[0016] The upper mold base is provided with a locking tongue, the upper positioning plate is provided with a locking component and a locking drive component, the locking tongue is provided with a locking hole, the locking component is provided with a locking hole, the locking hole and the locking hole correspond to each other, the locking drive component is horizontally fixed on the upper positioning plate, and its locking part cooperates with or separates from the locking hole and the locking hole.
[0017] By improving the above-mentioned structure, this utility model has the following advantages compared with the prior art:
[0018] 1. Place the battery on the lower mold base of the lower positioning plate to facilitate battery placement and removal. In addition, use the driver to drive the upper mold base to reciprocate towards the lower mold base to press the battery between the upper and lower mold bases, so as to prevent the battery from shifting during airtightness testing, thereby improving the stability and accuracy of battery airtightness testing.
[0019] 2. The air valve is installed on the upper mold base and is connected in conjunction with the air tightness detector, so that the air tightness detector can automatically perform air tightness detection on the battery between the upper mold base and the lower mold base through the air valve, so as to effectively avoid a series of problems such as low detection efficiency, large error rate and high cost caused by manual operation.
[0020] 3. The testing area between the upper and lower positioning plates of the frame is also equipped with an opening and closing protective door or a mis-touch detector to effectively prevent equipment damage or user injury caused by foreign objects or users entering the testing area during battery airtightness testing. In addition, the opening and closing protective door can also prevent dust from entering, which not only further improves the stability and accuracy of battery airtightness testing, but also facilitates daily equipment maintenance and is highly practical. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the assembly structure of an embodiment of the present utility model.
[0022] Figure 2 This is a schematic diagram of the assembly structure of an embodiment of the present invention, omitting the bracket and airtight detector (the lower mold base and the upper mold base are separated from each other).
[0023] Figure 3 This is a schematic diagram of the assembly structure of an embodiment of the present invention, omitting the bracket and the airtightness detector (lower mold base and upper mold base are pressed together).
[0024] Figure 4 This is an exploded structural diagram of an embodiment of the present invention, omitting the bracket and the airtightness detector.
[0025] Figure 5 This is an exploded view of one embodiment of the present invention, omitting the bracket and the airtight detector. Detailed Implementation
[0026] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0027] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0028] See Figures 1-5 This battery airtightness testing equipment includes a frame, on which an upper positioning plate 1, a lower positioning plate 2, and an airtightness detector 3 are mounted. The upper positioning plate 1 and the lower positioning plate 2 form a testing working area. A lower mold base 5 for placing a battery 4 is detachably mounted on the lower positioning plate 2. An actuator 6 is mounted on the upper positioning plate 1 and drives the upper mold base 7. An air valve 8 is mounted on the upper mold base 7 and is connected to the airtightness detector 3. The frame is equipped with an opening and closing protective door or a false contact detector corresponding to the testing working area.
[0029] In this embodiment, the battery 4 is placed on the lower mold base 5 of the lower positioning plate 2 to facilitate the placement and removal of the battery 4. In addition, the driver 6 drives the upper mold base 7 to reciprocate towards the lower mold base 5 so as to press the battery 4 between the upper mold base 7 and the lower mold base 5, so as to prevent the battery 4 from shifting during airtightness testing, thereby improving the stability and accuracy of airtightness testing of the battery 4.
[0030] Moreover, the air valve 8 is installed on the upper mold base 7 and is connected in conjunction with the air tightness detector 3, so that the air tightness detector 3 can automatically perform air tightness detection on the battery 4 between the upper mold base 7 and the lower mold base 5 through the air valve 8, so as to effectively avoid a series of problems such as low detection efficiency, large error rate and high cost caused by manual operation.
[0031] Furthermore, the testing work area between the upper positioning plate 1 and the lower positioning plate 2 of the frame is also equipped with an opening and closing protective door or a mis-touch detector to effectively prevent equipment damage or user injury caused by foreign objects or users entering the testing work area during battery 4 airtightness testing. In addition, the opening and closing protective door can also prevent dust from entering, which not only further improves the stability and accuracy of battery 4 airtightness testing, but also facilitates daily equipment maintenance and is highly practical.
[0032] The lower positioning plate 2 is provided with a mold base plate 9 and adjusting bolts 10. Several adjusting bolts 10 are provided and are adjustablely arranged on the lower positioning plate 2. The several adjusting bolts 10 are evenly distributed at intervals corresponding to the outer shape of the mold base plate 9. The mold base plate 9 is adjustablely installed and positioned on the lower positioning plate 2 by the several adjusting bolts 10.
[0033] In this embodiment, several adjusting bolts 10 are arranged horizontally and rotated threadedly toward the mold base plate 9 to achieve position adjustment. When the user needs to remove the mold base plate 9, the adjusting bolts 10 acting on the periphery of the mold base plate 9 can be loosened. When the user needs to assemble the mold base plate 9, the adjusting bolts 10 can be applied to the periphery of the mold base plate 9. The positions of the adjusting bolts 10 can also be adjusted to achieve adjustment of the assembly position of the mold base plate 9.
[0034] The mold base plate 9 is provided with a number of positioning pins 11, which are respectively installed and removed from the mold base plate 9. The number of positioning pins 11 are evenly distributed at intervals corresponding to the outer shape of the lower mold base 5. The lower mold base 5 is positioned on the mold base plate 9 by the installation and removal of the number of positioning pins 11.
[0035] In this embodiment, several positioning pins 11 are longitudinally disassembled and installed on the mold base plate 9. The lower mold base 5 is positioned between several positioning pins 11 by longitudinal disassembly and installation. The disassembly and installation method is quick and convenient, and there will be no left-right shaking or swaying after assembly, resulting in high stability.
[0036] Since the mold base plate 9 and the lower mold base 5 can be disassembled and assembled, users can perform airtightness testing on batteries 4 of different sizes and specifications, making it widely applicable.
[0037] The mold base plate 9 and / or the lower mold base 5 are also provided with disassembly handles 12.
[0038] In this embodiment, the disassembly handle 12 is provided on the mold base plate 9. The mold base plate 9 can be disassembled and mounted on the lower positioning plate 2 through the disassembly handle 12 for user convenience.
[0039] The lower mold base 5 is provided with a lower sealing ring 13 corresponding to the bottom surface of the battery 4, and the upper mold base 7 is provided with an upper sealing ring 14 corresponding to the surface of the battery 4.
[0040] The battery 4 is provided with a channel, and the channel is provided with a channel hole 15. The lower mold base 5 and the upper mold base 7 are respectively provided with a lower air tightness detection hole 16 and an upper air tightness detection hole 17. The channel hole 15, the lower air tightness detection hole 16, and the upper air tightness detection hole 17 correspond to each other. The air valve 8 is provided on the upper air tightness detection hole 17.
[0041] In this embodiment, when the lower mold base 5 and the upper mold base 7 press the battery 4 together, the lower sealing ring 13 and the upper sealing ring 14 can seal the side of the channel on the battery 4 respectively, so that the channel of the battery 4 can only communicate with the outside air through the channel hole 15. In addition, since the channel hole 15, the lower airtightness detection hole 16, and the upper airtightness detection hole 17 correspond to each other, and the air valve 8 is set on the upper airtightness detection hole 17, the airtightness detector 3 can pressurize or depress air in the direction of the channel hole 15, the lower airtightness detection hole 16, and the upper airtightness detection hole 17 through the air valve 8, so that air enters the channel of the battery 4, thereby realizing the airtightness detection of the battery 4.
[0042] The upper positioning plate 1 and the lower positioning plate 2 are arranged vertically, and a positioning post 18 is provided between them. The upper positioning plate 1 and the lower positioning plate 2 are positioned vertically by the positioning post 18.
[0043] In this embodiment, the bottom surface of the upper positioning plate 1 and the surface of the lower positioning plate 2 are respectively provided with assembly seats. The positioning column 18 extends longitudinally and its upper and lower ends are respectively connected to the assembly seats on the bottom surface of the upper positioning plate 1 and the surface of the lower positioning plate 2, thereby realizing the assembly of the upper positioning plate 1, the positioning column 18 and the lower positioning plate 2.
[0044] The upper positioning plate 1 is provided with a guide hole 19, and the upper mold base 7 is provided with a guide post 20. The guide post 20 is fixed longitudinally on the upper mold base 7 and moves longitudinally through the guide hole 19.
[0045] In this embodiment, a guide sleeve 25 is also provided on the guide hole 19. When the guide post 20 reciprocates, it moves longitudinally on the guide sleeve 25 to reduce the wear of the guide post 20 and improve the longitudinal reciprocating stability of the upper mold base 7.
[0046] The driver 6 is a servo cylinder and is longitudinally fixed on the upper positioning plate 1. The upper mold base 7 is provided with a connecting seat 21, and the driving end of the driver 6 is connected to the connecting seat 21.
[0047] In this embodiment, the driver 6 is longitudinally fixed on the top of the upper positioning plate 1. At the same time, the upper positioning plate 1 is provided with a through hole corresponding to the driving end of the driver 6. After the driving end of the driver 6 passes through the through hole, it is connected to the connecting seat 21. In this way, space can be effectively utilized and space occupancy can be reduced. In addition, since the driver 6 is a servo cylinder, it can effectively control the longitudinal reciprocating movement of the upper mold base 7.
[0048] The upper mold base 7 is provided with a locking tongue 22, and the upper positioning plate 1 is provided with a locking part 23 and a locking drive part 24. The locking tongue 22 is provided with a locking hole, and the locking part 23 is provided with a locking hole. The locking hole and the locking hole correspond to each other. The locking drive part 24 is horizontally fixed on the upper positioning plate 1, and its locking part cooperates with or separates from the locking hole and the locking hole.
[0049] In this embodiment, when the upper mold base 7 is far away from the lower mold base 5 and the locking hole of the locking tongue 22 is aligned with the locking hole of the locking member 23, the locking disengagement part of the locking drive member 24 acts on the locking hole and the locking hole, so that the locking tongue 22 is locked on the locking member 23, thereby locking the upper mold base 7, so that the user can safely disassemble and assemble the mold base plate 9, the lower mold base 5, and the battery 4. When the locking disengagement part of the locking drive member 24 leaves the locking hole and the locking hole, the upper mold base 7 is in the unlocked state, and the driver 6 can drive the upper mold base 7 to achieve longitudinal reciprocating movement.
[0050] In this embodiment, the frame is assembled from several profiles, with side panels installed at the top and bottom of the profiles, forming an upper cabinet 26 and a lower cabinet 27. An upper positioning plate 1 is fixed to the upper cabinet 26, and a lower positioning plate 2 is fixed to the lower cabinet 27. An airtight detector 3 is fixed to the upper cabinet 26. A main control board is also installed on either the upper cabinet 26 or the lower cabinet 27. This main control board is electrically connected to the airtight detector 3, the driver 6, and the opening / closing protection door or accidental contact detector to control these components. The bottom of the frame is also equipped with lockable casters for easy movement of the entire device.
[0051] The above describes the preferred embodiments of this utility model, illustrating and describing its basic principles, main features, and advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.
Claims
1. A battery hermetic detection apparatus comprising a chassis, characterized by: The frame is provided with an upper positioning plate (1), a lower positioning plate (2), and an airtight detector (3). The upper positioning plate (1) and the lower positioning plate (2) form a detection working area. The lower positioning plate (2) is equipped with a lower mold base (5) for placing a battery (4). The upper positioning plate (1) is provided with a driver (6) and is connected to the upper mold base (7) through the driver (6). The upper mold base (7) is provided with an air valve (8). The air valve (8) is connected to the airtight detector (3). The frame is provided with an opening and closing protective door or a false contact detector corresponding to the detection working area.
2. The battery hermeticity testing apparatus of claim 1, wherein: The lower positioning plate (2) is provided with a mold base plate (9) and adjusting bolts (10). There are several adjusting bolts (10), which are adjustablely arranged on the lower positioning plate (2). The several adjusting bolts (10) are evenly distributed at intervals corresponding to the outer shape of the mold base plate (9). The mold base plate (9) is adjustablely mounted and dismounted on the lower positioning plate (2) by the several adjusting bolts (10).
3. The battery hermeticity testing apparatus of claim 2, wherein: The mold base plate (9) is provided with positioning pins (11). There are several positioning pins (11) and they are respectively installed and removed from the mold base plate (9). The several positioning pins (11) are evenly distributed at intervals corresponding to the outer shape of the lower mold base (5). The lower mold base (5) is installed and removed from the mold base plate (9) by the several positioning pins (11).
4. The battery hermeticity testing apparatus of claim 3, wherein: The mold base plate (9) and / or the lower mold base (5) are also provided with disassembly handles (12).
5. The battery hermeticity testing apparatus of claim 1, wherein: The lower mold base (5) is provided with a lower sealing ring (13) corresponding to the bottom surface of the battery (4), and the upper mold base (7) is provided with an upper sealing ring (14) corresponding to the surface of the battery (4).
6. The battery hermeticity testing apparatus of claim 1, wherein: The battery (4) is provided with a channel, and the channel is provided with a channel hole (15). The lower mold base (5) and the upper mold base (7) are respectively provided with a lower airtightness detection hole (16) and an upper airtightness detection hole (17). The channel hole (15), the lower airtightness detection hole (16), and the upper airtightness detection hole (17) correspond to each other. The air valve (8) is provided on the upper airtightness detection hole (17).
7. The battery hermetic detection apparatus of claim 1, wherein: The upper positioning plate (1) and the lower positioning plate (2) are arranged vertically and a positioning post (18) is provided between them. The upper positioning plate (1) and the lower positioning plate (2) are positioned vertically by the positioning post (18).
8. The battery airtightness testing device according to claim 1, characterized in that: The upper positioning plate (1) is provided with a guide hole (19), and the upper mold base (7) is provided with a guide post (20). The guide post (20) is longitudinally fixed on the upper mold base (7) and longitudinally guided to move on the guide hole (19).
9. The battery hermetic detection apparatus of claim 1, wherein: The driver (6) is a servo cylinder and is longitudinally fixed on the upper positioning plate (1). A connecting seat (21) is provided on the upper mold base (7). The driving end of the driver (6) is connected to the connecting seat (21).
10. The battery hermetic detection apparatus of claim 1, wherein: The upper mold base (7) is provided with a locking tongue (22), the upper positioning plate (1) is provided with a locking member (23) and a locking drive member (24), the locking tongue (22) is provided with a locking hole, the locking member (23) is provided with a locking hole, the locking hole and the locking hole correspond to each other, the locking drive member (24) is horizontally fixed on the upper positioning plate (1), and its locking part cooperates with or separates from the locking hole and the locking hole.
Citation Information
Patent Citations
Device for detecting airtightness of storage battery
CN202329954U